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Search Results (308)

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Keywords = process electrification

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25 pages, 2365 KB  
Article
Decentralized Model for Sustainable Aviation Fuel (SAF) Production from Residual Biomass Gasification in Spain
by Carolina Santamarta Ballesteros, David Bolonio, María-Pilar Martínez-Hernando, David León, Enrique García-Franco and María-Jesús García-Martínez
Resources 2025, 14(9), 133; https://doi.org/10.3390/resources14090133 - 22 Aug 2025
Viewed by 337
Abstract
Decarbonizing air transport is a major challenge in the global energy transition since electrification is not yet feasible. Sustainable aviation fuel (SAF) is a promising solution because it can reduce CO2 emissions without major infrastructure changes. This study proposes a decentralized model [...] Read more.
Decarbonizing air transport is a major challenge in the global energy transition since electrification is not yet feasible. Sustainable aviation fuel (SAF) is a promising solution because it can reduce CO2 emissions without major infrastructure changes. This study proposes a decentralized model for producing SAF in Spain through the gasification of residual lignocellulosic biomass followed by a refinement process using Fischer–Tropsch (FT) synthesis. The model uses underexploited agricultural residues such as cereal straw, vine pruning, and olive pruning, converting them into syngas in medium-scale facilities situated near biomass sources. The syngas is then transported to a central upgrading unit to produce SAF compliant with ASTM D7566 standards. The following two configurations were evaluated: one with a single gasification plant and upgrading unit and another with three gasification plants supplying one central FT facility. Energy yields, capital and operational expenditures (CAPEX and OPEX), logistic costs, and the levelized cost of fuel (LCOF) were assessed. Under a conservative scenario using one-third of the available certain types of biomass from three regions of Spain, annual SAF production could reach 517.6 million liters, with unit costs ranging from 1.63 to 1.24 EUR/L and up to 47,060 tonnes of CO2 emissions avoided per year. The findings support the model’s technical and economic viability and its alignment with circular economy principles and climate policy goals. This approach offers a scalable and replicable pathway for decarbonizing the aviation sector using local renewable resources. Full article
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22 pages, 5391 KB  
Article
Comparative Study of Hybrid Electric Distributed Propulsion Aircraft Through Multiple Powertrain Component Modeling Approaches
by Baptiste Legrand, Arnaud Gaillard and David Bouquain
Aerospace 2025, 12(8), 732; https://doi.org/10.3390/aerospace12080732 - 19 Aug 2025
Viewed by 413
Abstract
Aircraft design is an ever-expanding field of research. Disruptive aircraft architectures and the long-standing need for fast design processes are the main drivers behind the domain growth. Novel concepts like distributed propulsion, Vertical Take-Off and Landing, electrification, hybridization, etc., require new models and [...] Read more.
Aircraft design is an ever-expanding field of research. Disruptive aircraft architectures and the long-standing need for fast design processes are the main drivers behind the domain growth. Novel concepts like distributed propulsion, Vertical Take-Off and Landing, electrification, hybridization, etc., require new models and design strategies to achieve a significant degree of fidelity at every stage of the design. This paper proposes a framework targeting key techniques and assumptions to improve the accuracy of the preliminary aircraft design stage. Based on a review of modern design strategies, a model-based method has been developed. Two distinct approaches to component modeling have been compared for a hybrid-electric distributed propulsion aircraft. To complement this comparative study, the second modeling approach has been tested for three different hybrid electric architectures. The results showcase the feasibility of the three architectures, with promising results for the hydrogen powertrain system. Full article
(This article belongs to the Special Issue Aircraft Design (SI-7/2025))
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23 pages, 1534 KB  
Review
Decarbonisation Prospects of the Chemical and Petrochemical Industry in Italy
by Giuseppina Di Lorenzo, Aldo Bischi and Umberto Desideri
Energies 2025, 18(16), 4346; https://doi.org/10.3390/en18164346 - 15 Aug 2025
Viewed by 489
Abstract
Although the chemical and petrochemical (C&P) industry is a cornerstone of the Italian and European economies, it is also an intensive energy consumer and a high emitter of greenhouse gases. Europe’s decarbonisation trajectory is often examined through the lens of individual countries, as [...] Read more.
Although the chemical and petrochemical (C&P) industry is a cornerstone of the Italian and European economies, it is also an intensive energy consumer and a high emitter of greenhouse gases. Europe’s decarbonisation trajectory is often examined through the lens of individual countries, as key factors such as industry status, structure and resource accessibility may differ across nations. This study specifically examines the Italian C&P industry, with an emphasis on the basic chemicals sector. It reviews the current status of the production processes, technologies, energy consumption and carbon footprint in the sector, along with advancements towards decarbonisation. Key decarbonisation technologies are reviewed, highlighting their current use or research and development status. The primary barriers to the adoption of prospective decarbonisation solutions (e.g., increased costs and need for additional renewable capacity and infrastructure development) are discussed. While the Italian C&P sector has adopted strategies to enhance energy efficiency and waste recovery and utilisation, it is uncertain whether the industry will be able to meet the 2050 carbon emissions targets by relying on these two decarbonisation approaches alone. A combination of additional decarbonisation technologies, including electrification, green hydrogen and carbon capture utilisation and storage, will likely be necessary. However, technical challenges exist due to the maturity level of these technologies and their applicability to highly integrated processes. Appropriate, timely policy support will be crucial to aiding the green transition of the Italian C&P sector while safeguarding its significant role in the Italian economy. Full article
(This article belongs to the Special Issue Decarbonization and Sustainability in Industrial and Tertiary Sectors)
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26 pages, 3774 KB  
Article
Low-Carbon Industrial Heating in the EU and UK: Integrating Waste Heat Recovery, High-Temperature Heat Pumps, and Hydrogen Technologies
by Pouriya H. Niknam
Energies 2025, 18(16), 4313; https://doi.org/10.3390/en18164313 - 13 Aug 2025
Viewed by 1399
Abstract
This research introduces a two-stage, low-carbon industrial heating process, leveraging advanced waste heat recovery (WHR) technologies and exploiting waste heat (WH) to drive decentralised hydrogen production. This study is supported by a data-driven analysis of individual technologies, followed by 0D modelling of the [...] Read more.
This research introduces a two-stage, low-carbon industrial heating process, leveraging advanced waste heat recovery (WHR) technologies and exploiting waste heat (WH) to drive decentralised hydrogen production. This study is supported by a data-driven analysis of individual technologies, followed by 0D modelling of the integrated system for technical and feasibility assessment. Within 10 years, the EU industry will be supported by two main strategies to transition to low-carbon energy: (a) shifting from grid-mix electricity towards fully renewable sources, and (b) expanding low-carbon hydrogen infrastructure within industrial clusters. On the demand side, process heating in the industrial sector accounts for 70% of total energy consumption in industry. Almost one-fifth of the energy consumed to fulfil the process heat demand is lost as waste. The proposed heating solution is tailored for process heat in industry and stands apart from the dual-mode residential heating system (i.e., heat pump and gas boiler), as it is based on integrated and simultaneous operation to meet industry-level reliability at higher temperatures, focusing on WHR and low-carbon hydrogen. The solution uses a cascaded heating approach. Low- and medium-temperature WH are exploited to drive high-temperature heat pumps (HTHPs), followed by hydrogen burners fuelled by hydrogen generated on-site by electrolysers, which are powered by advanced WHR technologies. The results revealed that the deployment of the solution at scale could fulfil ~14% of the process heat demand in EU/UK industries by 2035. Moreover, with further availability of renewable energy sources and clean hydrogen, it could have a higher contribution to the total process heat demand as a low-carbon solution. The economic analysis estimates that adopting the combined heating solution—benefiting from the full capacity of WHR for the HTHP and on-site hydrogen production—would result in a levelised cost of heat of ~EUR 84/MWh, which is lower than that of full electrification of industrial heating in 2035. Full article
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28 pages, 2006 KB  
Article
Taxonomical Analysis of Alternative Energy Sources Application in Road Transport in the European Union Countries
by Katarzyna Chudy-Laskowska, Maciej Chudy, Jadwiga Pisula and Tomasz Pisula
Energies 2025, 18(16), 4228; https://doi.org/10.3390/en18164228 - 8 Aug 2025
Viewed by 190
Abstract
Currently, the market for cars based on alternative fuels is developing very dynamically, which is caused by the growing needs in the field of environmental protection and the desire to reduce dependence on fossil fuels. Many countries have introduced various forms of support [...] Read more.
Currently, the market for cars based on alternative fuels is developing very dynamically, which is caused by the growing needs in the field of environmental protection and the desire to reduce dependence on fossil fuels. Many countries have introduced various forms of support for people who decide to buy an electric or a hybrid car. The European Union has also introduced increasingly restrictive CO2 emission standards, which accelerates the transition to alternative drives. The main research question in the paper was how the market for alternative energy sources in transport is developing in individual countries of the community, what the infrastructure looks like, and whether there is a large diversity in this field in the countries under study. The taxonomic methods (the TOPSIS method and the cluster analysis) have been applied for the research. The data were taken from Eurostat and the European Alternative Fuels Observatory statistical data. The analysis allowed an identification of key regularities that characterize the process of transformation of road transport in the European Union. Firstly, there is a clear division in countries with a high level of electrification (clusters I, IV, and VI) and countries that prefer gas drives (cluster V) or that are at an early stage of transformation (clusters II and III). Secondly, a strong relationship between the development of charging infrastructure, especially ultra-fast stations, and the level of adoption of electric vehicles was confirmed. Full article
(This article belongs to the Special Issue Forecasting and Optimization in Transport Energy Management Systems)
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20 pages, 5334 KB  
Article
A Case Study on the Vertical Distribution and Correlation Between Low-Frequency Lightning Sources and Hydrometeors During a Thunderstorm
by Sulin Jiang, Fanchao Lyu, Steven A. Cummer, Tianxue Zheng, Mingjun Wang, Yan Liu and Weitao Lyu
Remote Sens. 2025, 17(15), 2676; https://doi.org/10.3390/rs17152676 - 2 Aug 2025
Viewed by 262
Abstract
Understanding the interplay between lightning activity and hydrometeor distribution is crucial for advancing knowledge of thunderstorm electrification processes. Using three-dimensional lightning mapping and dual-polarization radar observations, this study investigates the spatiotemporal correlations between low-frequency (LF) lightning sources and hydrometeors during a severe thunderstorm [...] Read more.
Understanding the interplay between lightning activity and hydrometeor distribution is crucial for advancing knowledge of thunderstorm electrification processes. Using three-dimensional lightning mapping and dual-polarization radar observations, this study investigates the spatiotemporal correlations between low-frequency (LF) lightning sources and hydrometeors during a severe thunderstorm on 11 June 2014, in North Carolina, USA. The results reveal that lightning sources are predominantly observed above 6 km (near the −10 °C isotherm) and stabilize into a dual-peak vertical distribution as the storm progresses into its mature stage, with peaks located at 6–7 km (−10 °C to −15 °C) and 10–11 km (approximately −40 °C). Low-density graupel (LDG) and aggregates (AGs) dominate at lightning locations. Stronger updrafts lead to higher proportions of LDG and high-density graupel (HDG), and lower proportions of AG. LDG exhibits the strongest positive correlation with LF lightning sources, with a peak correlation coefficient of 0.65 at 9 km. During the vigorous development stage, HDG and hail (Ha) also show positive correlations with LF lightning sources, with peak correlation coefficients of 0.52 at 7 km and 0.42 at 8 km, respectively. As the storm reaches its mature phase, the correlation between LDG and lightning sources also displays a dual-peak vertical distribution, with peaks at 7–8 km and 13–14 km. Both the peak correlation coefficient and its corresponding height increase with the strengthening of updrafts, underscoring the critical role of updrafts in microphysical characteristics and driving electrification processes. Full article
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24 pages, 13038 KB  
Article
Simulation and Analysis of Electric Thermal Coupling for Corrosion Damage of Metro Traction Motor Bearings
by Haisheng Yang, Zhanwang Shi, Xuelan Wang, Jiahang Zhang, Run Zhang and Hengdi Wang
Machines 2025, 13(8), 680; https://doi.org/10.3390/machines13080680 - 1 Aug 2025
Viewed by 269
Abstract
With the electrification of generator sets, electric locomotives, new energy vehicles, and other industries, AC motors subject bearings to an electric field environment, leading to galvanic corrosion due to the use of variable frequency power supply drives. The phenomenon of bearing discharge breakdown [...] Read more.
With the electrification of generator sets, electric locomotives, new energy vehicles, and other industries, AC motors subject bearings to an electric field environment, leading to galvanic corrosion due to the use of variable frequency power supply drives. The phenomenon of bearing discharge breakdown in subway traction motors is a critical issue in understanding the relationship between shaft current strength and the extent of bearing damage. This paper analyzes the mechanism of impulse discharge that leads to galvanic corrosion damage in bearings at a microscopic level and conducts electric thermal coupling simulations of the traction motor bearing discharge breakdown process. It examines the temperature rise associated with lubricant film discharge breakdown during the dynamic operation of the bearing and investigates how breakdown channel parameters and operational conditions affect the temperature rise in the micro-region of bearing lubrication. Ultimately, the results of the electric thermal coupling simulation are validated through experimental tests. This study revealed that in an electric field environment, the load-bearing area of the outer ring experiences significantly more severe corrosion damage than the inner ring, whereas non-bearing areas remain unaffected by electrolytic corrosion. When the inner ring reaches a speed of 4500_rpm, the maximum widths of electrolytic corrosion pits for the outer and inner rings are measured at 89 um and 51 um, respectively. Additionally, the highest recorded temperatures for the breakdown channels in the outer and inner rings are 932 °C and 802 °C, respectively. Furthermore, as the inner ring speed increases, both the width of the electrolytic corrosion pits and the temperature of the breakdown channels rise. Specifically, at inner ring speeds of 2500_rpm, 3500_rpm, and 4500_rpm, the widths of the electrolytic pits in the outer ring raceway load zone were measured at 34 um, 56 um, and 89 um, respectively. The highest temperatures of the lubrication film breakdown channels were recorded as 612 °C, 788 °C, and 932 °C, respectively. This study provides a theoretical basis and data support for the protective and maintenance practices of traction motor bearings. Full article
(This article belongs to the Section Electrical Machines and Drives)
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20 pages, 2735 KB  
Article
Techno-Economic Assessment of Electrification and Hydrogen Pathways for Optimal Solar Integration in the Glass Industry
by Lorenzo Miserocchi and Alessandro Franco
Solar 2025, 5(3), 35; https://doi.org/10.3390/solar5030035 - 1 Aug 2025
Viewed by 237
Abstract
Direct electrification and hydrogen utilization represent two key pathways for decarbonizing the glass industry, with their effectiveness subject to adequate furnace design and renewable energy availability. This study presents a techno-economic assessment for optimal solar energy integration in a representative 300 t/d oxyfuel [...] Read more.
Direct electrification and hydrogen utilization represent two key pathways for decarbonizing the glass industry, with their effectiveness subject to adequate furnace design and renewable energy availability. This study presents a techno-economic assessment for optimal solar energy integration in a representative 300 t/d oxyfuel container glass furnace with a specific energy consumption of 4.35 GJ/t. A mixed-integer linear programming formulation is developed to evaluate specific melting costs, carbon emissions, and renewable energy self-consumption and self-production rates across three scenarios: direct solar coupling, battery storage, and a hydrogen-based infrastructure. Battery storage achieves the greatest reductions in specific melting costs and emissions, whereas hydrogen integration minimizes electricity export to the grid. By incorporating capital investment considerations, the study quantifies the cost premiums and capacity requirements under varying decarbonization targets. A combination of 30 MW of solar plant and 9 MW of electric boosting enables the realization of around 30% carbon reduction while increasing total costs by 25%. Deeper decarbonization targets require more advanced systems, with batteries emerging as a cost-effective solution. These findings offer critical insights into the economic and environmental trade-offs, as well as the technical constraints associated with renewable energy adoption in the glass industry, providing a foundation for strategic energy and decarbonization planning. Full article
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16 pages, 2472 KB  
Article
Performance Evaluation of DAB-Based Partial- and Full-Power Processing for BESS in Support of Trolleybus Traction Grids
by Jiayi Geng, Rudolf Francesco Paternost, Sara Baldisserri, Mattia Ricco, Vitor Monteiro, Sheldon Williamson and Riccardo Mandrioli
Electronics 2025, 14(14), 2871; https://doi.org/10.3390/electronics14142871 - 18 Jul 2025
Viewed by 352
Abstract
The energy transition toward greater electrification leads to incentives in public transportation fed by catenary-powered networks. In this context, emerging technological devices such as in-motion-charging vehicles and electric vehicle charging points are expected to be operated while connected to trolleybus networks as part [...] Read more.
The energy transition toward greater electrification leads to incentives in public transportation fed by catenary-powered networks. In this context, emerging technological devices such as in-motion-charging vehicles and electric vehicle charging points are expected to be operated while connected to trolleybus networks as part of new electrification projects, resulting in a significant demand for power. To enable a significant increase in electric transportation without compromising technical compliance for voltage and current at grid systems, the implementation of stationary battery energy storage systems (BESSs) can be essential for new electrification projects. A key challenge for BESSs is the selection of the optimal converter topology for charging their batteries. Ideally, the chosen converter should offer the highest efficiency while minimizing size, weight, and cost. In this context, a modular dual-active-bridge converter, considering its operation as a full-power converter (FPC) and a partial-power converter (PPC) with module-shedding control, is analyzed in terms of operation efficiencies and thermal behavior. The goal is to clarify the advantages, disadvantages, challenges, and trade-offs of both power-processing techniques following future trends in the electric transportation sector. The results indicate that the PPC achieves an efficiency of 98.58% at the full load of 100 kW, which is 1.19% higher than that of FPC. Additionally, higher power density and cost effectiveness are confirmed for the PPC. Full article
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37 pages, 863 KB  
Systematic Review
Sustainable Water Resource Management to Achieve Net-Zero Carbon in the Water Industry: A Systematic Review of the Literature
by Jorge Alejandro Silva
Water 2025, 17(14), 2136; https://doi.org/10.3390/w17142136 - 17 Jul 2025
Viewed by 651
Abstract
With water scarcity becoming worse, and demand increasing, the urgency for the water industry to hit net-zero carbon is accelerating. Even as a multitude of utilities have pledged to reach net-zero by 2050, advancing beyond the energy–water nexus remains a heavy lift. This [...] Read more.
With water scarcity becoming worse, and demand increasing, the urgency for the water industry to hit net-zero carbon is accelerating. Even as a multitude of utilities have pledged to reach net-zero by 2050, advancing beyond the energy–water nexus remains a heavy lift. This paper, using a systematic literature review that complies with Preferred Reporting Items for Systematic Review and Meta-Analysis (PRISMA), aims to propose sustainable water resource management (SWRM) strategies that may assist water utilities in decarbonizing their value chains and achieving net-zero carbon. In total, 31 articles were included from SCOPUS, ResearchGate, ScienceDirect, and Springer. The findings show that water utilities are responsible for 3% of global greenhouse gas emissions and could reduce these emissions by more than 45% by employing a few strategies, including the electrification of transport fleets, the use of renewables, advanced oxidation processes (AOPs) and energy-efficient technologies. A broad-based case study from Scottish Water shows a 254,000-ton CO2 reduction in the period since 2007, indicative of the potential of these measures. The review concludes that net-zero carbon is feasible through a mix of decarbonization, wastewater reuse, smart systems and policy-led innovation, especially if customized to both large and small utilities. To facilitate a wider and a more scalable transition, research needs to focus on development of low-cost and flexible strategies for underserved utilities. Full article
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34 pages, 2504 KB  
Review
Review of Challenges in Heat Exchanger Network Development for Electrified Industrial Energy Systems
by Stanislav Boldyryev, Oleksandr S. Ivashchuk, Goran Krajačić and Volodymyr M. Atamanyuk
Energies 2025, 18(14), 3685; https://doi.org/10.3390/en18143685 - 12 Jul 2025
Viewed by 579
Abstract
Shifting towards electrified industrial energy systems is pivotal for meeting global decarbonization objectives, especially since process heat is a significant contributor to greenhouse gas emissions in the industrial sector. This review examines the changing role of heat exchanger networks (HENs) within electrified process [...] Read more.
Shifting towards electrified industrial energy systems is pivotal for meeting global decarbonization objectives, especially since process heat is a significant contributor to greenhouse gas emissions in the industrial sector. This review examines the changing role of heat exchanger networks (HENs) within electrified process industries, where electricity-driven technologies, including electric heaters, steam boilers, heat pumps, mechanical vapour recompression, and organic Rankine cycles, are increasingly supplanting traditional fossil-fuel-based utilities. The analysis identifies key challenges associated with multi-utility integration, multi-pinch configurations, and low-grade heat utilisation that influence HEN design, retrofitting, and optimisation efforts. A comparative evaluation of various methodological frameworks, including mathematical programming, insights-based methods, and hybrid approaches, is presented, highlighting their relevance to the specific constraints and opportunities of electrified systems. Case studies from the chemicals, food processing, and cement sectors demonstrate the practicality and advantages of employing electrified heat exchanger networks (HENs), particularly in terms of energy efficiency, emissions reduction, and enhanced operational flexibility. The review concludes that effective strategies for the design of HENs are crucial in industrial electrification, facilitating increases in efficiency, reductions in emissions, and improvements in economic feasibility, especially when they are integrated with renewable energy sources and advanced control systems. Future initiatives must focus on harmonising technical advances with system-level resilience and economic sustainability considerations. Full article
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15 pages, 2184 KB  
Article
First-Principles Study on Interfacial Triboelectrification Between Water and Halogen-Functionalized Polymer Surfaces
by Taili Tian, Bo Zhao, Yimin Wang, Shifan Huang, Xiangcheng Ju and Yuyan Fan
Lubricants 2025, 13(7), 303; https://doi.org/10.3390/lubricants13070303 - 11 Jul 2025
Viewed by 483
Abstract
Contact electrification (CE), or triboelectrification, is an electron transfer phenomenon occurring at the interface between dissimilar materials due to differences in polarity, holding significant research value in tribology. The microscopic mechanisms of CE remain unclear due to the complex coupling of multiple physical [...] Read more.
Contact electrification (CE), or triboelectrification, is an electron transfer phenomenon occurring at the interface between dissimilar materials due to differences in polarity, holding significant research value in tribology. The microscopic mechanisms of CE remain unclear due to the complex coupling of multiple physical processes. Recently, with the rise of triboelectric nanogenerator (TENG) technology, solid–liquid contact electrification has demonstrated vast application potential, sparking considerable interest in its underlying mechanisms. Emerging experimental evidence indicates that at water–polymer CE interfaces, the process involves not only traditional ion adsorption but also electron transfer. Halogen-containing functional groups in the solid material significantly enhance the CE effect. To elucidate the microscopic mechanism of water–polymer CE, this study employed first-principles density functional theory (DFT) calculations, simulating the interfacial electrification process using unit cell models of water contacting polymers. We systematically and quantitatively investigated the charge transfer characteristics at interfaces between water and three representative polymers with similar backbones but different halogen-functionalized (F, Cl) side chains: fluorinated ethylene propylene (FEP), polyvinyl chloride (PVC), and polytetrafluoroethylene (PTFE), focusing on evaluating halogen’s influence and mechanism on interfacial electron transfer. The results reveal that electron transfer is primarily governed by the energy levels of the polymer’s lowest unoccupied molecular orbital (LUMO) and highest occupied molecular orbital (HOMO). Halogen functional groups modulate the material’s electron-donating/accepting capabilities by altering these frontier orbital energy levels. Consequently, we propose that the critical strategy for polymer chemical modification resides in lowering the LUMO energy level of electron-accepting materials. This study provides a novel theoretical insight into the charge transfer mechanism at solid–liquid interfaces, offers guidance for designing high-performance TENG interfacial materials, and holds significant importance for both the fundamental theory and the development of advanced energy devices. Full article
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32 pages, 6149 KB  
Article
The Carbon Reduction Contribution of Battery Electric Vehicles: Evidence from China
by Ying Sun, Le Xiong, Rui Yan, Ruizhu Rao and Hongshuo Du
Energies 2025, 18(13), 3578; https://doi.org/10.3390/en18133578 - 7 Jul 2025
Viewed by 391
Abstract
The transition to passenger car electrification is a crucial step in China’s strategic efforts to achieve carbon peak and carbon neutrality. However, previous research has not considered the variances in vehicle models. Hence, this study aims to fill this gap by comparing the [...] Read more.
The transition to passenger car electrification is a crucial step in China’s strategic efforts to achieve carbon peak and carbon neutrality. However, previous research has not considered the variances in vehicle models. Hence, this study aims to fill this gap by comparing the carbon emission reduction and economic feasibility of battery electric vehicles (BEVs) in the Chinese market, taking into account different powertrains, vehicle segments, classes, and driving ranges. Next, the study identifies the most cost-effective BEV within each market segment, employing life-cycle assessment and life cycle cost analysis methods. Moreover, at different levels of technological development, we construct three low-carbon measures, including electricity decarbonization (ED), energy efficiency improvement (EEI), and vehicle lightweight (LW), to quantify the emission mitigation potentials from different carbon reduction pathways. The findings indicate that BEVs achieve an average carbon reduction of about 31.85% compared to internal combustion engine vehicles (ICEVs), demonstrating a significant advantage in carbon reduction. However, BEVs are not economically competitive. The total life cycle cost of BEVs is 1.04–1.68 times higher than that of ICEVs, with infrastructure costs accounting for 18.8–57.8% of the vehicle’ s life cycle costs. In terms of cost-effectiveness, different models yield different results, with sedans generally outperforming sport utility vehicles (SUVs). Among sedans, both A-class and B-class sedans have already reached a point of cost-effectiveness, with the BEV400 emerging as the optimal choice. In low-carbon emission reduction scenarios, BEVs could achieve carbon reduction potentials of up to 45.3%, 14.9%, and 9.0% in the ED, EEI, and LW scenarios, respectively. Thus, electricity decarbonization exhibits the highest potential for mitigating carbon emissions, followed by energy efficiency improvement and vehicle lightweight. There are obvious differences in the stages of impact among different measures. The ED measure primarily impacts the waste treatment process (WTP) stage, followed by the vehicle cycle, while the EEI measure only affects the WTP stage. The LW measure has a complex impact on emission reductions, as the carbon reductions achieved in the WTP stage are partially offset by the increased carbon emissions in the vehicle cycle. Full article
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27 pages, 1344 KB  
Review
An Overview of Lithium-Ion Battery Recycling: A Comparison of Brazilian and International Scenarios
by Jean Furlanetto, Marcus V. C. de Lara, Murilo Simionato, Vagner do Nascimento and Giovani Dambros Telli
World Electr. Veh. J. 2025, 16(7), 371; https://doi.org/10.3390/wevj16070371 - 3 Jul 2025
Viewed by 2035
Abstract
Purely electric and hybrid vehicles are emerging as the transport sector’s response to meet climate goals, aiming to mitigate global warming. As the adoption of transport electrification increases, the importance of recycling components of the electric propulsion system at the end of their [...] Read more.
Purely electric and hybrid vehicles are emerging as the transport sector’s response to meet climate goals, aiming to mitigate global warming. As the adoption of transport electrification increases, the importance of recycling components of the electric propulsion system at the end of their life grows, particularly the battery pack, which significantly contributes to the vehicle’s final cost and generates environmental impacts and CO2 during production. This work presents an overview of the recycling processes for lithium-ion automotive batteries, emphasizing the developing Brazilian scenario and more established international scenarios. In Brazil, companies and research centers are investing in recycling and using reused cathode material to manufacture new batteries through the hydrometallurgical process. On the international front, pyrometallurgy and physical recycling are being applied, and other methods, such as direct processes and biohydrometallurgy, are also under study. Regardless of the recycling method, the main challenge is scaling prototype processes to meet current and future battery demand, driven by the growth of electric and hybrid vehicles, pursuing both environmental gains through reduced mining and CO2 emissions and economic viability to make recycling profitable and support global electrification. Full article
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35 pages, 2556 KB  
Article
Technical Trends, Radical Innovation, and the Economics of Sustainable, Industrial-Scale Electric Heating for Energy Efficiency and Water Savings
by A. A. Vissa and J. A. Sekhar
Sustainability 2025, 17(13), 5916; https://doi.org/10.3390/su17135916 - 27 Jun 2025
Viewed by 1094
Abstract
This article examines the energy efficiency and climate impact of various heating methods commonly employed across industrial sectors. Fossil fuel combustion heat sources, which are predominantly employed for industrial heating, contribute significantly to atmospheric pollution and associated asset losses. The electrification of industrial [...] Read more.
This article examines the energy efficiency and climate impact of various heating methods commonly employed across industrial sectors. Fossil fuel combustion heat sources, which are predominantly employed for industrial heating, contribute significantly to atmospheric pollution and associated asset losses. The electrification of industrial heating has the potential to substantially reduce the total energy consumed in industrial heating processes and significantly mitigate the rate of global warming. Advances in electrical heating technologies are driven by enhanced energy conversion, compactness, and precision control capabilities, ensuring attractive financial payback periods for clean, energy-efficient equipment. These advancements stem from the use of improved performance materials, process optimization, and waste heat utilization practices, particularly at high temperatures. The technical challenges associated with large-scale, heavy-duty electric process heating are addressed through the novel innovations discussed in this article. Electrification and the corresponding energy efficiency improvements reduce the water consumed for industrial steam requirements. The article reviews new technologies that replace conventional process gas heaters and pressure boilers with efficient electric process gas heaters and instant steam generators, operating in the high kilowatt and megawatt power ranges with very high-temperature capabilities. Financial payback calculations for energy-optimized processes are illustrated with examples encompassing a range of comparative energy costs across various temperatures. The economics and implications of waste heat utilization are also examined in this article. Additionally, the role of futuristic, radical technical innovations is evaluated as a sustainable pathway that can significantly lower energy consumption without compromising performance objectives. The potential for a new paradigm of self-organization in processes and final usage objectives is briefly explored for sustainable innovations in thermal engineering and materials development. The policy implications and early adoption of large-scale, energy-efficient thermal electrification are discussed in the context of temperature segmentation for industrial-scale processes and climate-driven asset losses. Policy shifts towards incentivizing energy efficiency at the manufacturing level of heater use are recommended as a pathway for deep decarbonization. Full article
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