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Keywords = pretensioned girders

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27 pages, 9778 KiB  
Article
Flexural Behavior of Pre-Tensioned Precast High-Performance Steel-Fiber-Reinforced Concrete Girder Without Conventional Reinforcement: Full-Scale Test and FE Modeling
by Ling Kang, Haiyun Zou, Tingmin Mu, Feifei Pei and Haoyuan Bai
Buildings 2025, 15(13), 2308; https://doi.org/10.3390/buildings15132308 - 1 Jul 2025
Viewed by 371
Abstract
In contrast to brittle normal-strength concrete (NSC), high-performance steel-fiber-reinforced concrete (HPSFRC) provides better tensile and shear resistance, enabling enhanced bridge girder design. To achieve a balance between cost efficiency and quality, reducing conventional reinforcement is a viable cost-saving strategy. This study focused on [...] Read more.
In contrast to brittle normal-strength concrete (NSC), high-performance steel-fiber-reinforced concrete (HPSFRC) provides better tensile and shear resistance, enabling enhanced bridge girder design. To achieve a balance between cost efficiency and quality, reducing conventional reinforcement is a viable cost-saving strategy. This study focused on the flexural behavior of a type of pre-tensioned precast HPSFRC girder without longitudinal and shear reinforcement. This type of girder consists of HPSFRC and prestressed steel strands, balancing structural performance, fabrication convenience, and cost-effectiveness. A 30.0 m full-scale girder was randomly selected from the prefabrication factory and tested through a four-point bending test. The failure mode, load–deflection relationship, and strain distribution were investigated. The experimental results demonstrated that the girder exhibited ductile deflection-hardening behavior (47% progressive increase in load after the first crack), extensive cracking patterns, and large total deflection (1/86 of effective span length), meeting both the serviceability and ultimate limit state design requirements. To complement the experimental results, a nonlinear finite element model (FEM) was developed and validated against the test data. The flexural capacity predicted by the FEM had a marginal 0.8% difference from the test result, and the predicted load–deflection curve, crack distribution, and load–strain curve were in adequate agreement with the test outcomes, demonstrating reliability of the FEM in predicting the flexural behavior of the girder. Based on the FEM, parametric analysis was conducted to investigate the effects of key parameters, namely concrete tensile strength, concrete compressive strength, and prestress level, on the flexural responses of the girder. Eventually, design recommendations and future studies were suggested. Full article
(This article belongs to the Special Issue Advances in Mechanical Behavior of Prefabricated Structures)
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22 pages, 14931 KiB  
Article
Inspection of PC Pre-Tensioned Girders Deteriorated by Actual Salt Damage via the Triaxial Magnetic Method
by Hisashi Kakinohana, Yuko Tanabe, Yoshiaki Tamaki and Tetsuhiro Shimozato
CivilEng 2025, 6(2), 18; https://doi.org/10.3390/civileng6020018 - 1 Apr 2025
Viewed by 985
Abstract
PC steel material inside pre-stressed concrete bridges is prone to corrosion due to the effect of salt, which leads to cross-sectional losses and fractures if proper maintenance is not carried out, affecting the girders’ structural performance. In Japan, pre-tensioned girders incorporating small-diameter PC [...] Read more.
PC steel material inside pre-stressed concrete bridges is prone to corrosion due to the effect of salt, which leads to cross-sectional losses and fractures if proper maintenance is not carried out, affecting the girders’ structural performance. In Japan, pre-tensioned girders incorporating small-diameter PC steel material with a span length of 13 m or less were used until the early 1980s. Thus, it is essential to understand the fracture conditions of PC steel material and the factors affecting section loss due to corrosion, in order to properly assess the residual strength of salt-affected pre-tensioned girders. Hence, the current research clarifies the accuracy of techniques used for detecting deterioration in a pre-tensioned PC girder that had been out of service for about 40 years, caused by exposure to the severely saline environment of the Okinawa coast. Visual and hammer-tapping investigation of the actual bridge in addition to fracture investigation of the PC steel material using the triaxial magnetic method and destructive investigation of the concrete cover on the bottom of the girder were carried out and correlated. The final results confirmed that the triaxial magnetic method could detect PC steel material fractures accurately, and valuable information was obtained regarding fracture-detection technology for application in PC girders via non-destructive testing. Full article
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16 pages, 6817 KiB  
Article
Thermal Effects on Prestress Loss in Pretensioned Concrete Girders
by Qu Yu, Yongqing Yang and Yu Ren
Buildings 2024, 14(8), 2325; https://doi.org/10.3390/buildings14082325 - 27 Jul 2024
Viewed by 1342
Abstract
The fabrication process of pretensioned prestressed concrete (PC) girders involves temperature changes, which affect the effective prestress and mechanical properties of the girders. Currently, there is a lack of a holistic understanding and accurate calculation methods for the prestress variation due to temperature [...] Read more.
The fabrication process of pretensioned prestressed concrete (PC) girders involves temperature changes, which affect the effective prestress and mechanical properties of the girders. Currently, there is a lack of a holistic understanding and accurate calculation methods for the prestress variation due to temperature change (PVTC), leading to technical challenges in calculating effective prestress in pretensioned PC girders. This study investigates the PVTC in three stages considering the time-varying interaction between concrete and tendons, proposes a new method to consider the effect of a deviator on the PVTC of a bent tendon, conducts an experimental study to validate the theoretical analysis, and develops measures for reducing the PVTC. The results show that the presented method provides reasonable predictions of PVTC, and the PVTC of the girder with steam curing is up to 80.3 MPa. Based on the presented method, measures for reducing the PVTC are proposed. This study provides new insights into computing the PVTC and improves the design and fabrication of pretensioned PC girders. Full article
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13 pages, 2800 KiB  
Article
Transfer Length and Prestress Losses of a Prestressed Concrete Box Girder with 18 mm Straight Strands
by Xin Jiang, Haoxuan Chen, Yongjun Zhou, Lin Ma, Jianqun Du, Wei Zhang and Yunli Li
Buildings 2023, 13(8), 1939; https://doi.org/10.3390/buildings13081939 - 30 Jul 2023
Cited by 2 | Viewed by 1502
Abstract
Despite the potential advantages of 18 mm strands, the limited research on the behavior of girders with larger-diameter strands hinders the application in bridges. Transfer length and prestress losses are two important indicators. In this research, a 32.6 m long prestressed concrete box [...] Read more.
Despite the potential advantages of 18 mm strands, the limited research on the behavior of girders with larger-diameter strands hinders the application in bridges. Transfer length and prestress losses are two important indicators. In this research, a 32.6 m long prestressed concrete box girder with 18 mm straight strands and 15 mm harped strands was produced, and the transfer length and the prestress losses were studied. The transfer length was calculated based on the existing equations in codes and previous research. Three beam specimens were fabricated, and strain gauges were pasted on the concrete surface to measure the transfer length of 18 mm strands. It indicated that the average measured transfer length was 700 mm. This value was smaller than the transfer lengths predicted by AASHTO LRFD 2017 and ACI 318-19, while Mitchell’s equation offered the closest prediction to the average measured transfer length. Additionally, the prestress losses at different stages were evaluated. A one-end stressing test was conducted to analyze the effect of strand harping on the loss of tensile force. In comparison with the actual measured loss based on the concrete strain and the longitudinal shortening, the instantaneous prestress loss calculated using the AASTHO LRFD 2017 alternative equation was appropriate. The time-dependent prestress losses due to shrinkage, creep, and relaxation were predicted using two different methods addressed in AASHTO LRFD 2017. The time-dependent predicted losses of 69.2 MPa at 28 d using the refined method were 37% higher than the measured losses 47.4 MPa at 28 d, indicating an overestimation of AASHTO LRFD 2017. The accumulation of the total losses over time revealed that the prestress losses developed in the first two months occupied the majority of the total losses in the long term. The research may provide guidelines for the design of a pretensioned concrete box girder with 18 mm strands. Full article
(This article belongs to the Special Issue Latest Advances of Green Concrete Technology in Civil Engineering)
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21 pages, 11094 KiB  
Article
On-Site Manufacturing Method for Pre-Tension U-Type Pre-Stressed Concrete Girders and Analytical Performance Verification of Anchoring Blocks Used for Applying Tension Force
by Dong-Woo Seo, Sangki Park, Ki-Tae Park, Hyun-Ock Jang and Yeon-Woo Shin
Appl. Sci. 2022, 12(23), 11892; https://doi.org/10.3390/app122311892 - 22 Nov 2022
Cited by 2 | Viewed by 3157
Abstract
Development of U-type pre-stressed girders has been attempted to increase the length of I-type girders in South Korea. However, a length of 30 m or less is common because the self-weight, according to the post-tension method, is large. In this study, the pre-tension [...] Read more.
Development of U-type pre-stressed girders has been attempted to increase the length of I-type girders in South Korea. However, a length of 30 m or less is common because the self-weight, according to the post-tension method, is large. In this study, the pre-tension method was applied without limiting the post-tension method to induce a reduction in self-weight and in the materials used because of the decrease in the cross section. In addition, the authors proposed an application of an on-site pre-tensioning method using the internal reaction arm of a U-type girder. A pre-stressed concrete U-type girder bridge is composed of a concrete deck slab and a composite section. Structural performance characteristics, such as resistance and rigidity, were improved compared to those of the PSC I-type girders. Construction safety is also improved in the manufacturing and installation stages, and the elongation ratio is reduced because of the reduction in the weight of the girders. Therefore, it is possible to ensure the aesthetic landscape and economic efficiency of bridges. As a result, it is expected that efficient construction will be possible with high-quality factory-made and cast-in-place members. In this study, the pre-tension method is introduced in the field, and the analytical performance of the anchoring block used for tension is verified. Full article
(This article belongs to the Special Issue Advanced Technologies for Bridge Design and Construction)
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35 pages, 14277 KiB  
Article
Load versus Strain Relationships of Single and Continuous Span Full-Scale Pre-cast Prestressed Concrete Girders for Monorail Systems
by Suniti Suparp, Athasit Sirisonthi, Nazam Ali, Noha Saad, Krisada Chaiyasarn, Marc Azab, Panuwat Joyklad and Qudeer Hussain
Buildings 2022, 12(8), 1164; https://doi.org/10.3390/buildings12081164 - 4 Aug 2022
Cited by 2 | Viewed by 1901
Abstract
Full-scale testing of multiple span girders is scarce in the literature, often related to the complexity of loading setup and time constraints. The importance of full-scale tests is manifested in the fact that useful information regarding failure mechanisms can be obtained. In addition, [...] Read more.
Full-scale testing of multiple span girders is scarce in the literature, often related to the complexity of loading setup and time constraints. The importance of full-scale tests is manifested in the fact that useful information regarding failure mechanisms can be obtained. In addition, important guidelines can be established for structural designers. Further, results from full-scale tests can help establish constitutive laws for various mechanisms involved in the response of actual structures. The structural performance of individual members can be assessed by monitoring their strains at service and ultimate loads. This study presents a comparison of experimentally monitored strains on longitudinal steel bars, stirrups, and prestressing tendons embedded in single and multi-span full-scale precast pre-tensioned girders. These girders were constructed and detailed to simulate the response of newly proposed straddle-type monorail girders. Single-span girders were tested under monotonic two-point service and ultimate loads, whereas multi-span girders were tested under both two- and four-point service and ultimate load. It was revealed that longitudinal steel and prestressing tendon strains monitored within single-span girders at service and ultimate loads were significantly higher than those recorded at corresponding locations in multi-span girders. Full article
(This article belongs to the Special Issue Structural Health Monitoring)
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19 pages, 16918 KiB  
Article
Design of Anchorage Zones of Pretensioned Concrete Girders: A Comparison of Nonlinear 3D FEM Results with Measurements on a Full Scale Beam
by Wouter De Corte, Kizzy Van Meirvenne, Veerle Boel and Luc Taerwe
Appl. Sci. 2020, 10(22), 8221; https://doi.org/10.3390/app10228221 - 20 Nov 2020
Cited by 6 | Viewed by 3310
Abstract
Pretensioned concrete beams are widely used for constructing large load-bearing structures and bridging long spans. Crack formation may occur in the end zones of these elements due to tensile splitting, spalling and bursting actions. Investigation of these zones is typically done by means [...] Read more.
Pretensioned concrete beams are widely used for constructing large load-bearing structures and bridging long spans. Crack formation may occur in the end zones of these elements due to tensile splitting, spalling and bursting actions. Investigation of these zones is typically done by means of analytical methods, strut and tie modelling, 2D linear or nonlinear analysis, or full 3D nonlinear analysis. Especially challenging in this last approach is the modelling of the force transfer from the strands to the surrounding concrete as it strongly influences the magnitude of the tensile stresses. This paper presents a 3D nonlinear analysis of the anchorage zone of a pretensioned girder, and a comparison with experimental results (mechanical strain measurements, embedded strain gauges). Material modelling, steel-concrete interaction properties, as well as convergence problems are addressed systematically. The comparison indicates that a good agreement is found, both for concrete and rebar strains, and that a friction coefficient of 0.7 can be adopted, although the results for values from 0.5 to 0.9 do not differ that much. The results demonstrate that a 3D nonlinear analysis provides an excellent insight in the behavior of the end zones of pretensioned girders which opens perspectives for an optimization of the end zone design based on this type of analysis. Full article
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25 pages, 9258 KiB  
Article
Inspection and Assessment of Corrosion in Pretensioned Concrete Bridge Girders Exposed to Coastal Climate
by Magdalena J. Osmolska, Karla Hornbostel, Terje Kanstad, Max A.N. Hendriks and Gro Markeset
Infrastructures 2020, 5(9), 76; https://doi.org/10.3390/infrastructures5090076 - 17 Sep 2020
Cited by 5 | Viewed by 4793
Abstract
The most common methods for detecting chloride-induced corrosion in concrete bridges are half-cell potential (HCP) mapping, electrical resistivity (ER) measurements, and chloride concentration testing, combined with visual inspection and cover measurements. However, studies on corrosion detection in pretensioned structures are rare. To investigate [...] Read more.
The most common methods for detecting chloride-induced corrosion in concrete bridges are half-cell potential (HCP) mapping, electrical resistivity (ER) measurements, and chloride concentration testing, combined with visual inspection and cover measurements. However, studies on corrosion detection in pretensioned structures are rare. To investigate the applicability and accuracy of the above methods for corrosion detection in pretensioned bridge girders, we measured pretensioned I-shaped girders exposed to the Norwegian coastal climate for 33 years. We found that, even combined, the above methods can only reliably identify general areas with various probabilities of corrosion. Despite severe concrete cracking and high chloride content, only small corrosion spots were found in strands. Because HCP cannot distinguish corrosion probability in the closely spaced strands from other electrically connected bars, the actual condition of individual strands can be found only when concrete cover is locally removed. Wet concrete with high chloride content and accordingly low HCP and low ER was found only in or near the girder support zones, which can therefore be considered the areas most susceptible to chloride-induced corrosion. We conclude by proposing a procedure for the inspection and assessment of pretensioned girders in a marine environment. Full article
(This article belongs to the Special Issue Structural Performances of Bridges)
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