Search Results (22)

Graphite, a critical material for furnace walls, is pivotal to the reliability of the carbon-free hydrogen production industry through methane pyrolysis catalyzed by molten metals. This study systematically investigates the corrosion behavior of molten CuSn alloy on three typical commercial graphite materials—low-density graphite (LDG), high-density graphite (HDG), and pyrolytic graphite (PyG)—with a focus on their corrosion resistance and the underlying mechanisms responsible for graphite corrosion over a period of up to 1000 h at 1100 °C. The experimental results show that LDG suffered the most severe corrosion, with a mass loss of up to 60.09% and a hardness decrease from 0.73 GPa to 0.17 GPa, whereas PyG demonstrated the best corrosion resistance, with only a 5.64% mass loss and a hardness drop from 0.52 GPa to 0.35 GPa. SEM and XRD analyses revealed that the porous structures of LDG and HDG suffered significant macroscopic corrosion, caused by the stress from molten metal infiltration and aggregation in the pores, leading to structural collapse. Interestingly, all three types of graphite, including the non-porous PyG, exhibited disordered microstructural degradation as detected by Raman spectroscopy. Molecular dynamics (MD) simulations confirmed that the thermal motion of Cu and Sn atoms primarily drives the microstructural corrosion of graphite, suggesting that the corrosion process involves both micro- and macro-level damage. These findings provide crucial insight into the compatibility of different graphite materials with molten CuSn alloy and valuable guidance for material selection in methane pyrolysis devices. Full article

The electronic nose is an increasingly useful tool in many fields and applications. Our thermal electronic nose approach, based on nanostructured metal oxide chemiresistors in a thermal gradient, has the advantage of being tiny and therefore integrable in portable and wearable devices. Obviously, a wise choice of the nanomaterial is crucial for the device’s performance and should therefore be carefully considered. Here we show how the addition of different amounts of Au (between 1 and 5 wt%) on Cu₂O–SnO₂ nanospheres affects the thermal electronic nose performance. Interestingly, the best performance is not achieved with the material offering the highest intrinsic selectivity. This confirms the importance of specific studies, since the performance of chemoresistive gas sensors does not linearly affect the performance of the electronic nose. By optimizing the amount of Au, the device achieved a perfect classification of the tested gases (acetone, ethanol, and toluene) and a good concentration estimation (with a mean absolute percentage error around 16%). These performances, combined with potentially smaller dimensions of less than 0.5 mm², make this thermal electronic nose an ideal candidate for numerous applications, such as in the agri-food, environmental, and biomedical sectors. Full article

The effects of Au addition on the acetone response of Cu₂O-added porous SnO₂ (pr-Cu₂O-SnO₂) powders, which were synthesized by ultrasonic spray pyrolysis employing polymethyl methacrylate microspheres as a template, were investigated in this study. The 3.0 wt% Au-added pr-Cu₂O-SnO₂ sensor showed the largest acetone response among all sensors. In addition, the magnitude of the acetone response was much larger than those of the ethanol and toluene responses. The catalytic activities of these gases over Au-added pr-Cu₂O-SnO₂ powders were also examined to clarify the key factors affecting their acetone-sensing properties. The Au addition increased the complete oxidation activity of all gases, and the complete oxidation activity of acetone was much higher than those of ethanol and toluene. These results indicate that the oxidation behavior during the gas-diffusion process in the sensitive Au-added pr-Cu₂O-SnO₂ layer of the sensors is quite important in enhancing the acetone-sensing properties. Full article

Copper trihydroxychlorides, which are known as “bronze disease”, are dangerous corrosion products that compromise the stability and conservation of bronze sculptures. Here, we performed artificial patina corrosion experiments on quaternary bronze (Cu-Zn-Sn-Pb) to examine the corrosion behavior of the chloride patina commonly found in bronze objects in marine environments. The chromaticity and reflectance of the patina in the context of the corrosion products indicate that copper trihydroxychloride, which is commonly found in a single color in marine environments, was produced early in the corrosion experiment. Furthermore, the corrosion of bronze had different effects on the alloying elements, contrary to pure copper corrosion. The chloride patina formed a single patina layer of copper trihydroxychlorides. This patina layer was divided into the outer porous powder and inner uniform layers. Furthermore, the interaction of oxygen in the atmosphere with the corrosion layer and internal oxidation of tin in the alloy promoted powdering. These results provide important basic data for research on sculpture conservation and corrosion characteristics, such as changes in color, chemical composition, and corrosion products on the patina surfaces of outdoor bronze sculptures. Full article

Open-cell AMMCs are high-strength and lightweight materials with applications in different types of industries. However, one of the main goals in using these materials is to enhance their tribological behavior, which improves their durability and performance under frictional conditions. This study presents an approach for fabricating and predicting the wear behavior of open-cell AlSn6Cu-SiC composites, which are a type of porous AMMCs with improved tribological properties. The composites were fabricated using liquid-state processing, and their tribological properties are investigated by the pin-on-disk method under different loads (50 N and 100 N) and with dry-sliding friction. The microstructure and phase composition of the composites were investigated by scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray diffraction. The mass wear and coefficient of friction (COF) of the materials were measured as quantitative indicators of their tribological behavior. The results showed that the open-cell AlSn6Cu-SiC composite had an enhanced tribological behavior compared to the open-cell AlSn6Cu material in terms of mass wear (38% decrease at 50 N and 31% decrease at 100 N) while maintaining the COF at the same level. The COF of the composites was predicted by six different machine learning methods based on the experimental data. The performance of these models was evaluated by various metrics (R2, MSE, RMSE, and MAE) on the validation and test sets. Based on the results, the open-cell AlSn6Cu-SiC composite outperformed the open-cell AlSn6Cu material in terms of mass loss under different loads with similar COF values. The ML models that were used can predict the COF accurately and reliably based on features, but they are affected by data quality and quantity, overfitting or underfitting, and load change. Full article

This study proposes a low-temperature transient liquid phase bonding (TLPB) method using Sn58Bi/porous Cu/Sn58Bi to enable efficient power-device packaging at high temperatures. The bonding mechanism is attributed to the rapid reaction between porous Cu and Sn58Bi solder, leading to the formation of intermetallic compounds with high melting point at low temperatures. The present paper investigates the effects of bonding atmosphere, bonding time, and external pressure on the shear strength of metal joints. Under formic acid (FA) atmosphere, Cu₆Sn₅ forms at the porous Cu foil/Sn58Bi interface, and some of it transforms into Cu₃Sn. External pressure significantly reduces the micropores and thickness of the joint interconnection layer, resulting in a ductile fracture failure mode. The metal joint obtained under a pressure of 10 MPa at 250 °C for 5 min exhibits outstanding bonding mechanical performance with a shear strength of 62.2 MPa. Full article

Supramolecular metalloporphyrin polymers formed by binding tetrapyrrolic macrocycle peripheral nitrogen atoms to Pd(II) cations and Sn(IV)porphyrins extra-ligands reaction centers to Cu(II) cations were obtained and identified. The structure and the formation mechanism of obtained hydrophobic Sn(IV)-porphyrin oligomers and polymers in solution were established, and their resistance to UV radiation and changes in solution temperature was studied. It was shown that the investigated polyporphyrin nanostructures are porous materials with predominance cylindrical mesopores. Density functional theory (DFT) was used to geometrically optimize the experimentally obtained supramolecular porphyrin polymers. The sizes of unit cells in porphyrin tubular structures were determined and coincided with the experimental data. The results obtained can be used to create highly porous materials for separation, storage, transportation, and controlled release of substrates of different nature, including highly volatile, explosive, and toxic gases. Full article

This work reports the synthesis of Cu_xSn_y alloy aerogels for electrochemical CO₂ reduction catalysts. An in situ reduction and the subsequent freeze-drying process can successfully give CnxSny aerogels with tuneable Sn contents, and such aerogels are composed of three-dimensional architectures made from inter-connected fine nanoparticles with pores as the channels. Density functional theory (DFT) calculations show that the introduction of Sn in Cu aerogels inhibits H₂ evolution reaction (HER) activity, while the accelerated CO desorption on the catalyst surface is found at the same time. The porous structure of aerogel also favors exposing more active sites. Counting these together, with the optimized composition of Cu₉₅Sn₅ aerogel, the high selectivity of CO can be achieved with a faradaic efficiency of over 90% in a wide potential range (−0.7 V to −1.0 V vs. RHE). Full article

The bronze patina is aesthetically pleasing and enhances the corrosion resistance of the metallic object. This corrosion product layer can develop naturally, through aging or artificially. However, artificial methods require substances that are hazardous to human health and the environment. In this study, a sustainable approach to patina development, based on the anodic polarization of a 85.5Cu-4.2Pb-4.5Sn-5.7Zn copper alloy immersed in 0.1 M NaCl + 0.01 M NaHCO₃ were characterized using polarization curves, chronoamperometry, electrochemical impedance spectroscopy, electrochemical noise measurements, X-ray diffraction, and scanning electron microscopy. The results indicate that the anodic potential modifies the current density as well as the diffusion coefficient of oxygen associated with a thicker corrosion product layer. Electrochemical Impedance spectroscopy and electrochemical noise show that the porous behaviour and corrosion resistance increases as the potential becomes more anodic due to the formation of a protective layer. This behaviour corresponded with the results acquired by chronoamperometry. The surface characterization shows that the potential applied changes the surface morphology and composition of the corrosion products, being identified the crystalline phases of nantokite and atacamite although Cu, Cl, O, Zn, and Pb elements were also detected. Full article

Porous (pr-)SnO₂-based powders were synthesized by ultrasonic spray pyrolysis employing home-made polymethylmethacrylate (PMMA) microspheres (typical particle size: 70 nm in diameter), and effects of the Cu_xO addition to the pr-SnO₂ powder on the acetone and toluene sensing properties were investigated. Well-developed spherical pores reflecting the morphology of the PMMA microsphere templates were formed in the SnO₂-based powders, which were quite effective in enhancing the acetone and toluene responses. The 0.8 wt% Cu-added pr-SnO₂ sensor showed the largest acetone response at 350 °C among all the sensors. Furthermore, we clarified that the addition of Cu_xO onto the pr-SnO₂ decreased the concentration of carrier electrons and the acetone-oxidation activity, leading to the improvement of the acetone-sensing properties of the pr-SnO₂ sensor. Full article

Fe-Cu-Co prealloyed powder is used for bonding metal of diamond tools. In order to obtain diamond tools with good mechanical properties by pressureless sintering, it is necessary to add Cu-Sn sintering aids. The substrate also has high corrosion resistance requirements, which is conducive to the chemical erosion of diamond tools. This paper mainly studies the effects of Cu-Sn on the corrosion behavior of pressureless sintered Fe-Cu-Co substrate. The results show that the linear contraction rate and relative density of pressureless sintered Fe-Cu-Co alloy at 875 °C reach their peak when the Cu-Sn content is 8 wt.%, 15.13% and 97.5%, respectively. The substrate is mainly composed of α-Fe and Cu-rich phases, and selective corrosion occurs during electrochemical corrosion; namely, α-Fe grains are more prone to corrosion than Cu-rich grains to form porous corrosion surfaces. With the increase in Cu-Sn addition, the volume fraction of the Cu-rich phase increases, the corrosion current density and the passive current density gradually decrease, and the corrosion resistance of the alloy is improved. The amount and integrity of anodic passive film on the Fe-Cu-Co surface increases with the increase in Cu-Sn addition. The oxygen content of the anodic passivation film is lower than that of the active corrosion products of the α-Fe phase, thus reducing the oxygen concentration gradient and slowing down the corrosion. The addition of Cu-Sn is conducive to improving the corrosion resistance of Fe-Cu-Co alloy as the substrate of diamond tools. Full article

A three-steps sol–gel method was used to obtain a Cu₂O/SnO₂/WO₃ heterostructure powder, deposited as film by spray pyrolysis. The porous morphology of the final heterostructure was constructed starting with fiber-like WO₃ acting as substrate for SnO₂ development. The SnO₂/WO₃ sample provide nucleation and grew sites for Cu₂O formation. Diffraction evaluation indicated that all samples contained crystalline structures with crystallite size varying from 42.4 Å (Cu₂O) to 81.8 Å (WO₃). Elemental analysis confirmed that the samples were homogeneous in composition and had an oxygen excess due to the annealing treatments. Photocatalytic properties were tested in the presence of three pesticides—pirimicarb, S-metolachlor (S-MCh), and metalaxyl (MET)—chosen based on their resilience and toxicity. The photocatalytic activity of the Cu₂O/SnO₂/WO₃ heterostructure was compared with WO₃, SnO₂, Cu₂O, Cu₂O/SnO₂, Cu₂O/WO₃, and SnO₂/WO₃ samples. The results indicated that the three-component heterostructure had the highest photocatalytic efficiency toward all pesticides. The highest photocatalytic efficiency was obtained toward S-MCh (86%) using a Cu₂O/SnO₂/WO₃ sample and the lowest correspond to MET (8.2%) removal using a Cu₂O monocomponent sample. TOC analysis indicated that not all the removal efficiency could be attributed to mineralization, and by-product formation is possible. Cu₂O/SnO₂/WO₃ is able to induce 81.3% mineralization of S-MCh, while Cu₂O exhibited 5.7% mineralization of S-MCh. The three-run cyclic tests showed that Cu₂O/SnO₂/WO₃, WO₃, and SnO₂/WO₃ exhibited good photocatalytic stability without requiring additional procedures. The photocatalytic mechanism corresponds to a Z-scheme charge transfer based on a three-component structure, where Cu₂O exhibits reduction potential responsible for O₂ production and WO₃ has oxidation potential responsible for HO· generation. Full article

The thermoelectric behavior and stability of Cu₂SnS₃ (CTS) has been investigated in relation to different preparations and sintering conditions, leading to different microstructures and porosities. The studied system is CTS in its cubic polymorph, produced in powder form via a bottom-up approach based on high-energy reactive milling. The as-milled powder was sintered in two batches with different synthesis conditions to produce bulk CTS samples: manual cold pressing followed by traditional sintering (TS), or open die pressing (ODP). Despite the significant differences in densities, ~75% and ~90% of the theoretical density for TS and ODP, respectively, we observed no significant difference in electrical transport. The stable, best performing TS samples reached zT ~0.45, above 700 K, whereas zT reached ~0.34 for the best performing ODP in the same conditions. The higher zT of the TS sintered sample is due to the ultra-low thermal conductivity (κ ~0.3–0.2 W/mK), three-fold lower than ODP in the entire measured temperature range. The effect of porosity and production conditions on the transport properties is highlighted, which could pave the way to produce high-performing TE materials. Full article

Hydrate formation and dissociation processes were carried out in the presence of a pure quartz porous medium impregnated with a metallic powder made with a CuSn12 alloy. Experiments were firstly made in the absence of that powder; then, different concentrations were added to the porous medium: 4.23 wt.%, 18.01 wt.%, and 30.66 wt.%. Then, the hydrate dissociation values were compared with those present in the literature. The porous medium was found to act as an inhibitor in the presence of carbon dioxide, while it did not alter methane hydrate, whose formation proceeded similarly to the ideal trend. The addition of CuSn12 promoted the process significantly. In particular, in concentrations of up to 18.01 wt.%, CO₂ hydrate formed at milder conditions until it moved below the ideal equilibrium curve. For methane, the addition of 30.66 wt.% of powder significantly reduced the pressure required to form hydrate, but in every case, dissociation values remained below the ideal equilibrium curve. Full article

In the present work, beta-calcium pyrophosphate (β-Ca₂P₂O₇) was investigated as a potential adsorbent for the removal of heavy metal ions from water. Single-phase β-Ca₂P₂O₇ powders were synthesized by a simple, scalable and cost-effective wet precipitation method followed by annealing at 800 °C, which was employed for the conversion of as-precipitated brushite (CaHPO₄∙2H₂O) to β-Ca₂P₂O₇. Physicochemical properties of the sorbent were characterized by means of X-ray diffraction (XRD) analysis, Fourier transform infrared spectroscopy (FTIR), thermal analysis (TGA/DSC), scanning electron microscopy (SEM) and low temperature adsorption–desorption of nitrogen (BET method). The synthesized powders consisted of porous plate-like particles with micrometer dimensions. Specific surface area calculated by the BET method was found to be 7 m² g⁻¹. For the estimation of sorption properties, the aqueous model solutions containing different metal ions (Al³⁺, Cd²⁺, Co²⁺, Cu²⁺, Fe²⁺, Mn²⁺, Ni²⁺, Pb²⁺, Sn²⁺, Sr²⁺ and Zn²⁺) were used. The adsorption test revealed that β-Ca₂P₂O₇ demonstrates the highest adsorption capacity for Pb²⁺ and Sn²⁺ ions, while the lowest capacity was observed towards Sr²⁺, Ni²⁺ and Co²⁺ ions. The optimal pH value for the removal of Pb²⁺ ions was determined to be 2, which is also related to the low solubility of β-Ca₂P₂O₇ at this pH. The adsorption capacity towards Pb²⁺ ions was calculated as high as 120 mg g⁻¹. Full article