Search Results (22)

The utilization of heat-shielding glazing technologies can efficiently promote carbon emission reductions and energy savings by decreasing solar irradiation into buildings. Although a variety of glazing technologies have been created for solar glazing, either the heat-shielding performance is low, the thermal stability is poor, or the cost is high. Here, we report a thermally stable heat-shielding coated glass for solar glazing in a simple way via direct calcination of Ce and Sb co-doped SnO₂ nanoparticles with polysilazane (PSZ) coatings in air. The resulting coated glass has transmittances of 4.7% at 250–380 nm, 59.3% at 380–780 nm, and 9.7% at 780–2500 nm; excellent environment stability under accelerated aging conditions over 350 h; and also a ca. 50-fold lower fixed cost than commercial low-E glass. Moreover, a coated glass with a high pencil hardness of 9H was also fabricated via further spraying and calcinating of a PSZ coating as the cover layer, which is also the hardest coated solar glaze to our knowledge. The high solar-shielding performance and unprecedented low cost of the Ce and Sb co-doped SnO₂-coated glass, as well as the simplicity of its fabrication, exhibit great potential in energy-saving buildings and cars. Full article

The development of new encapsulating coatings for flexible solar cells (SCs) can help address the complex problem of the short lifespan of these devices, as well as optimize the technological process of their production. In this study, new laminate-type protective composite coatings were prepared using a silicon oxynitride thin-film matrix obtained by curing the pre-ceramic polymer perhydropolysilazane (PHPS) through two low-temperature methods: (i) thermal annealing at 180 °C and (ii) exposure to UV radiation at wavelengths of 185 and 254 nm. Single-walled carbon nanotubes (SWCNTs) were used as fillers via dry transfer, facilitating their horizontal orientation within the matrix. The optical, adhesive, and structural properties of the matrix films and SiO_xN_y/SWCNT composite coatings, along with their long-term stability, were studied using Fourier transform infrared spectroscopy (FTIR), UV-Vis spectroscopy, HR-SEM, spectral ellipsometry, and a progressive-load scratch test. In this work, the optical constants of PHPS-derived films were systematically studied for the first time. An antireflection effect was observed in the composites revealing their two-component nature associated with (i) the refractive index of the SiO_xN_y matrix film and (ii) the embedding of a SWCNT filler into the SiO_xN_y matrix. The curing method of PHPS was shown to significantly affect the resulting properties of the films. In addition to being used as protective multifunctional coatings for SCs, both SiO_xN_y/SWCNT composites and SiO_xN_y matrix films also function as broadband optical antireflective coatings. Furthermore, due to the very low friction coefficients observed in the mechanical tests, they show potential as scratch resistant coatings for mechanical applications. Full article

A carbon nanotube (CNT) sheet is a nonwoven fabric that is being evaluated for use in different textile applications. Several properties of pristine CNT sheets and CNT sheets coated with a polysilazane sealant and coating were measured and compared in the paper. The polysilazane coating is used to reduce the shedding of CNT fibers from the sheet when the sheet is in contact with surfaces. Most fabrics show some shedding of fibers during the washing or abrasion of the fabric. This study showed that the coating reduces the shedding of fibers from CNT fabric. The coating also increased the flame resistance of the fabric. The pristine and coated sheets both have low strength but high strain to failure. The pristine and coated CNT sheet densities are 0.48 g/cc and 0.65 g/cc, respectively. The pristine CNT sheet is approximately 27 μ thick. The coated sheet is approximately 24 μ thick. The coating may have densified the sheet, making it thinner. The thickness of the compliant sheets was difficult to measure and is a source of error in the properties. Characterization results are given in this paper. The results are for comparison purposes and not to establish material properties data. Possible applications for CNT sheets are briefly discussed. Full article

This article reports on the structure and electronic properties of carbon-rich polysilazane polymer-derived silicon carbonitride (C/SiCN) corresponding to pyrolysis temperatures between 1100 and 1600 °C in an argon atmosphere. Raman spectroscopy, X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDX), Scanning Electron Microscopy (SEM) and Hall measurements were used to support the structural and electronic properties characterization of the prepared C/SiCN nanocomposites. A structural analysis using Raman spectroscopy showed the evolution of sp² hybridized carbon phase that resulted from the growth in the lateral crystallite size (L_a), average continuous graphene length including tortuosity (L_eq) and inter-defects distance (L_D) with an increase in pyrolysis temperature. The prepared C/SiCN monoliths showed a record high room temperature (RT) electrical conductivity of 9.6 S/cm for the sample prepared at 1600 °C. The electronic properties of the nanocomposites determined using Hall measurement revealed an anomalous change in the predominant charge carriers from n-type in the samples pyrolyzed at 1100 °C to predominantly p-type in the samples prepared at 1400 and 1600 °C. According to this outcome, tailor-made carbon-rich SiCN polymer-derived ceramics could be developed to produce n-type and p-type semiconductors for development of the next generation of electronic systems for applications in extreme temperature environments. Full article

Carbon-rich SiCN ceramics were prepared by divinylbenzene (DVB)-modified polysilazane (PSN2), and a high-conductivity SiCN thin film sensor suitable for medium-low temperature sensing was fabricated. The modified liquid precursors were patterned by direct ink writing to produce SiCN resistive grids with line widths of several hundreds of micrometers and thicknesses of several micrometers. The introduction of DVB not only increases the critical thickness of SiCN ceramics several times, but also significantly improves the conductivity of SiCN, making it meet the conductivity requirements of sensing applications in the mid-low temperature range. The electrical conductivity and microstructure of DVB-modified SiCN ceramics were studied in detail. In the temperature range of 30~400 °C, the temperature resistance performance of DVB modified SiCN resistance grid was measured. The SiCN ceramics with low DVB content not only have excellent electrical conductivity, but also have good oxidation resistance. Full article

Pd-containing precursor has been synthesized from palladium acetate and poly(vinly)silazane (Durazane 1800) in an ice bath under an argon atmosphere. The results of ATR-FTIR and NMR characterizations reveal the chemical reaction between palladium acetate and vinyl groups in poly(vinyl)silazane and the hydrolyzation reaction between –Si–H and –Si–CH=CH₂ groups in poly(vinyl)silazane. The palladium nanoparticles are in situ formed in the synthesized precursors as confirmed by XRD, XPS, and TEM. Pd- and Pd₂Si-containing SiOCN ceramic nanocomposites are obtained by pyrolysis of the synthesized precursors at 700 °C, 900 °C–1100 °C in an argon atmosphere. The pyrolyzed nanocomposites display good catalytic activity towards the dry reforming of methane. The sample pyrolyzed at 700 °C possesses the best catalytic performance, which can be attributed to the in situ formed palladium nanoparticles and high BET surface area of about 233 m² g⁻¹. Full article

Superhydrophobic Al surfaces with excellent durability and anti-icing properties were fabricated by coating dual-scale rough Al substrates with fluorinated polysilazane (FPSZ). Flat Al plates were etched using an acidic solution, followed by immersion in boiling water to generate hierarchical micro-nano structures on their surfaces. The FPSZ coatings were synthesized by grafting 1H,1H,2H,2H-perfluorodecyltrimethoxysilane (FAS-17), a fluoroalkyl silane), onto methylpolysilazane, an organopolysilazane (OPSZ) backbone. The high water contact angle (175°) and low sliding angle (1.6°) of the FPSZ-coated sample with an FAS-17 content of 17.3 wt% promoted the efficient removal of a frozen ice column with a low ice adhesion strength of 78 kPa at −20.0 °C (70% relative humidity), which was 4.3 times smaller than that of an OPSZ-coated surface. The FPSZ-coated Al surface suppressed ice nucleation, leading to a decrease in ice nucleation temperature from −19.5 to −21.9 °C and a delay in freezing time from 334 to 4914 s at −19.0 °C compared with the OPSZ-coated Al surface. Moreover, after 40 icing–melting cycles the freezing temperature of a water droplet on the FPSZ-coated Al surface remained unchanged, whereas that on the FAS-17-coated Al surface increased from −22.3 to −20.7 °C. Therefore, the durability of the polymeric FPSZ coating was superior to that of the FAS-17 monolayer coating. Full article

Polysilazane-based double layer composite coatings consisting of a polymer-derived ceramic (PDC) bond-coat and a PDC top-coat that contains ceramic passive and glass fillers were developed. To investigate the environmental protection ability of the prepared coatings, quasi-dynamic corrosion tests under hydrothermal conditions were conducted at 200 °C for 48–192 h. The tested PDC coatings exhibited significant mass loss of up to 2.25 mg/cm² after 192 h of corrosion tests, which was attributed to the leaching of elements from the PDC coatings to the corrosion medium. Analysis of corrosion solutions by inductively coupled plasma optical emission spectrometry (ICP-OES) confirmed the presence of Ba, Al, Si, Y, Zr, and Cr, the main component of the steel substrate, in the corrosion medium. Scanning electron microscopy (SEM) of the corroded surfaces revealed randomly distributed globular crystallites approximately 3.5 µm in diameter. Energy-dispersive X-ray spectroscopy (EDXS) of the precipitates showed the presence of Ba, Al, Si, and O. The predominant phases detected after corrosion tests by X-ray powder diffraction analysis (XRD) were monoclinic and cubic ZrO₂, originating from the used passive fillers. In addition, the crystalline phase of BaAl₂Si₂O₈ was also identified, which is in accordance with the results of EDXS analysis of the precipitates formed on the coating surface. Full article

Silica is one of the most efficient gas barrier materials, and hence is widely used as an encapsulating material for electronic devices. In general, the processing of silica is carried out at high temperatures, i.e., around 1000 °C. Recently, processing of silica has been carried out from a polymer called Perhydropolysilazane (PHPS). The PHPS reacts with environmental moisture or oxygen and yields pure silica. This material has attracted many researchers and has been widely used in many applications such as encapsulation of organic light-emitting diodes (OLED) displays, semiconductor industries, and organic solar cells. In this paper, we have demonstrated the process optimization of the conversion of the PHPS into silica in terms of curing methods as well as curing the environment. Various curing methods including exposure to dry heat, damp heat, deep UV, and their combination under different environments were used to cure PHPS. FTIR analysis suggested that the quickest conversion method is the irradiation of PHPS with deep UV and simultaneous heating at 100 °C. Curing with this method yields a water permeation rate of 10⁻³ g/(m²⋅day) and oxygen permeation rate of less than 10⁻¹ cm³/(m²·day·bar). Rapid curing at low-temperature processing along with barrier properties makes PHPS an ideal encapsulating material for organic solar cell devices and a variety of similar applications. Full article

Polymer-derived ceramics (PDCs) based on silicon precursor represent an outstanding material for ceramic coatings thanks to their extraordinary versatile processibility. A promising example of a silicone precursor, polyorganosilazane (Durazane 1800), was studied concerning its crosslinking behavior by mixing it with three different photoinitiators, and curing it by two different UV-LED sources under both nitrogen and ambient atmosphere. The chemical conversion during polymerization and pyrolysis was monitored by FTIR spectroscopy. Pyrolysis was performed in a nitrogen atmosphere at 950 °C. The results demonstrate that polyorganosilazane can be cured by the energy-efficient UV-LED source at room temperature in nitrogen and ambient atmosphere. In nitrogen atmosphere, already common reactions for polysilazanes, including polyaddition of the vinyl group, dehydrogenation reactions, hydrosilylation, and transamination reaction, are responsible for crosslinking. Meanwhile, in ambient atmosphere, hydrolysis and polycondensation reactions occur next to the aforementioned reactions. In addition, the type of photoinitiator has an influence on the conversion of the reactive bonds and the chemical composition of the resulting ceramic. Furthermore, thermogravimetric analysis (TGA) was conducted in order to measure the ceramic yield of the cured samples as well as to study their decomposition. The ceramic yield was observed in the range of 72 to 78% depending on the composition and the curing atmosphere. The curing atmosphere significantly impacts the chemical composition of the resulting ceramics. Depending on the chosen atmosphere, either silicon carbonitride (SiCN) or a partially oxidized SiCN(O) can be produced. Full article

Boron-containing organosilicon polymers are widely used under harsh environments as preceramic polymers for advanced ceramics fabrication. However, harmful chemicals released during synthesis and the complex synthesis routes have limited their applications. To solve the problems, a two-component route was adopted to synthesize cross-linked boron-containing silicone polymer (CPBCS) via a solventless process. The boron content and CPBCSs’ polymeric structures could be readily tuned through controlling the ratio of multifunctional boron hybrid silazane monomers (BSZ12) and poly[imino(methylsilylene)]. The CPBCSs showed high thermal stability and good mechanical properties. The CPBCS with Si-H/C=C ratio of 10:1 showed 75 wt% char yields at 1000 °C in argon, and the heat release capacity (HRC) and total heat release (THR) are determined to be 37.9 J/g K and 6.2 KJ/g, demonstrating high thermal stability and flame retardancy. The reduced modulus and hardness of CPBCS are 0.30 GPa and 2.32 GPa, respectively. The novel polysilazanes can be potentially used under harsh environments, such as high temperatures or fire hazards. Full article

Aggregated boron nitride (ABN) is advantageous for increasing the packing and thermal conductivity of the matrix in composite materials, but can deteriorate the mechanical properties by breaking during processing. In addition, there are few studies on the use of Ti₃C₂ MXene as thermally conductive fillers. Herein, the development of a novel composite film is described. It incorporates MXene and ABN into poly(vinyl alcohol) (PVA) to achieve a high thermal conductivity. Polysilazane (PSZ)-coated ABN formed a heat conduction path in the composite film, and MXene supported it to further improve the thermal conductivity. The prepared polymer composite film is shown to provide through-plane and in-plane thermal conductivities of 1.51 and 4.28 W/mK at total filler contents of 44 wt.%. The composite film is also shown to exhibit a tensile strength of 11.96 MPa, which is much greater than that without MXene. Thus, it demonstrates that incorporating MXene as a thermally conductive filler can enhance the thermal and mechanical properties of composite films. Full article

To improve the thermal conductivity of a composite material, the filler dispersion and the interfacial adhesion between the filler and the matrix are important factors. A number of methods for satisfying these criteria are presented herein. Thus, graphene oxide (GO) is incorporated to enhance the dispersion state of surface-modified boron nitride (BN) by increasing the viscosity of the epoxy matrix and by providing steric hindrance. Meanwhile, polysilazane (PSZ) coating and thermolysis were used to enhance the wettability by providing structural similarity between the coating material and the epoxy matrix. Due to these strategies, the thermal conductivity was improved by 253% compared to that of the neat epoxy at a filler fraction of 40 wt %. Full article

Adding fillers to polysilazane (PSZ)-derived ceramic coating is one of the main methods used to reduce PSZ porosity. In this study, we designed a sinter visualization device for understanding the effect of fillers on coating porosity and observed pore evolution within the coating sintering process using different filler ratios. When there was no filler in the coating, gas evolution occurred at the initial sintering stage due to a PSZ pyrolysis reaction. In the final stage, numerous cracks appeared because of volume shrinkage. It was determined that such coatings cannot provide good protection. Although the cracks disappeared after adding glass powder, many bubbles appeared. After adding ZrO₂, the bubbles in the coating significantly reduced. When the volume ratio of PSZ/glass powder/ZrO₂ was 1:2:1, the coating porosity after sintering was the lowest. Based on our visualization experimental results, we concluded that the glass powder’s healing effect and the ZrO₂ skeleton effect were the main reasons for the reduced coating porosity. In addition, the sinter visualization device can be used to observe the surface morphology of other similar coatings during the sintering processes. Full article

Composite ceramic fibers comprising about 80 wt% boron nitride (h-BN) and 20 wt% Si₃N₄ were fabricated through melt-spinning, electron-beam curing, and pyrolysis up to 1600 °C in atmospheres of NH₃ and N₂, using a mixture of poly[tri(methylamino)borazine] (PBN) and polysilazane (PSZ). By analyzing the microstructure and composition of the pyrolyzed ceramic fibers, we found the formation of binary phases including crystalline h-BN and amorphous Si₃N₄. Further investigations confirmed that this heterogeneous microstructure can only be formed when the introduced ratio of Si₃N₄ is below 30% in mass. The mean modulus and tensile strength of the fabricated composite fibers were about 90 GPa and 1040 MPa, twice the average of the pure h-BN fiber. The dielectric constant and dielectric loss tangent of the composite fibers is 3.06 and 2.94 × 10⁻³. Full article