Search Results (10)

Reducing heat and improving the overall operation stability of the motor play a key role in the design of a starting engine. This paper focuses on the loss and thermal analysis of a permanent magnet (PM) brushless machine used in starter generators. The loss of the starter generator was calculated through a combination of theoretical analysis and the finite element method. A thermal analysis model was established based on the division of the fluid domain, boundary grid, heat source setting, and so on. The temperature fields of the whole motor and the main components were calculated and analyzed. The main factors affecting the air cooling effect were analyzed, including air flow rate, air temperature, and motor speed. A prototype experimental platform of the SG motor was built. The efficiency and temperature rise in the motor were tested. The temperature values were compared with the calculated values. The experimental results show that the performance of the motor is excellent, and the error between the temperature and the design calculation is less than 10% under each load torque. The accuracy of the thermal analysis method is verified. The correctness of the motor transient model was also confirmed through a temperature rise experiment under rated conditions, providing a research basis for improving operation efficiency. Full article

The armature reaction of the hybrid excitation starter generator (HESG) under load conditions will affect the distribution of the main magnetic field and the output performance. However, using the conventional field-circuit combination method to study the armature reaction has the problem of low accuracy and inaccurate influencing factors. Therefore, this paper proposed a graphical method to analyze the armature reaction and a new type of HESG with a combined-pole permanent magnet (PM) rotor and claw-pole electromagnetic rotor. The analytical formula of the voltage regulation rate under the armature reaction was derived using the graphical method. The main influencing parameters of the armature reaction magnetic field (ARMF) were analyzed, and the overall output performance was analyzed using finite element software. On this basis, comparison analyses before and after optimization and the prototype test were carried out. The results show that the direct-axis armature reaction reactance, quadrature-axis armature reaction reactance, and voltage regulation rate of the optimized HESG were significantly reduced, the output voltage range of the whole machine was wide, and the voltage regulation performance was good. Full article

In recent years, the permanent magnet synchronous motor (PMSM) has garnered significant attention due to its high power density and efficiency in applications such as electric vehicles, aviation, and other domains. This paper proposes a stator field control permanent magnet synchronous starter–generator (SFC-PMSSG) system. The starter–generator system comprises the SFC-PMSSG and a field controller (FC). A mathematical model of the SFC-PMSSG is established. Finite element analysis (FEA) is employed to obtain the electromagnetic parameters of the SFC-PMSSG, and the characteristics of the SFC-PMSSG are analyzed. A circuit simulation model of the FC is established to assess the control effect and the loss of the FC. A co-analysis of the system is conducted, and the results demonstrate that the SFC-PMSSG system can maintain output voltage stability as load and speed conditions vary. Full article

A three-phase interior permanent magnet (IPM) machine with 18-stator-slots/12-rotor-poles and concentrated armature winding is commercially employed as a 10 kW integrated-starter-generator in a commercial hybrid electric vehicle. For comprehensive and fair evaluation, a pair of flux-switching permanent magnet (FSPM) brushless machines, namely one stator permanent magnet flux-switching (SPM-FS) machine, and one rotor permanent magnet flux-switching (RPM-FS) machine, are designed and compared under the same DC-link voltage and armature current density. Firstly, a SPM-FS machine is designed and compared with an IPM machine under the same torque requirement, and the performance indicates that they exhibit similar torque density; however, the former suffers from magnetic saturation and low utilization of permanent magnets (PMs). Thus, to eliminate significant stator iron saturation and improve the ratio of torque per PM mass, an RPM-machine is designed with the same overall volume of the IPM machine, where the PMs are moved from stator to rotor and a multi-objective optimization algorithm is applied in the machine optimization. Then, the electromagnetic performance of the three machines, considering end-effect, is compared, including air-gap flux density, torque ripple, overload capacity and flux-weakening ability. The predicted results indicate that the RPM-FS machine exhibits the best performance as a promising candidate for hybrid electric vehicles. Experimental results of both the IPM and SPM-FS machines are provided for validation. Full article

This paper investigates the loss and thermal characteristics of a three-phase 10 kW flux-switching permanent magnet (FSPM) machine, which is used as an integrated starter generator (ISG) for hybrid electric vehicles (HEVs). In this paper, an improved method considering both DC-bias component and minor hysteresis loops in iron flux-density distribution is proposed to calculate core loss more precisely. Then, a lumped parameter thermal network (LPTN) model is constructed to predict transient thermal behavior of the FSPM machine, which takes into consideration various losses as heat sources determined from predictions and experiments. Meanwhile, a simplified one-dimensional (1D) steady heat conduction (1D-SHC) model with two heat sources in cylindrical coordinates is also proposed to predict the thermal behavior. To verify the two methods above, transient and steady thermal analyses of the FSPM machine were performed by computational fluid dynamics (CFD) based on the losses mentioned above. Finally, the predicted results from both LPTN and 1D-SHC were verified by the experiments on a prototyped FSPM machine. Full article

A control approach for aircraft Starter/Generator (S/G) with Permanent Magnet Machine (PMM) operating in Flux Weakening (FW) mode is presented. The proposed strategy helps the previous approaches which are adopted for the Variable Voltage Bus (VVB) or Voltage Wild Bus (VWB) concept for an aircraft Electric Power System (EPS), to cover a wide speed range in motoring and generation modes. Compared to prior works, the proposed control approach adjusts the q-axis reference voltage with a single current regulator, and the maximum available voltage provided by the converter is used to evaluate the d-axis voltage. By adopting the proposed approach, the DC bus voltage can be fully utilized, increasing aircraft efficiency by allowing the S/G system to operate at a wide range of speeds. The results of the analytical design and the performance of the system were verified by time-domain simulations using MATLAB/Simulink and experiments and compared to the conventional method. Full article

The integration of compact concepts and advances in permanent-magnet technology improve the safety, usability, endurance, and simplicity of unmanned aerial vehicles (UAVs) while also providing long-term operation without maintenance and larger air gap use. These developments have revealed the demand for the use of magnetic couplers to magnetically isolate aircraft engines and starter-generator shafts, allowing contactless torque transmission. This paper explores the design aspects of an active cylindrical-type magnetic coupler based on finite element analyses to achieve an optimum model for hybrid UAVs using a piston engine. The novel model is parameterised in Ansys Maxwell for optimetric solutions, including magnetostatics and transients. The criteria of material selection, coupler types, and topologies are discussed. The Torque-Speed bench is set up for dynamic and static tests. The highest torque density is obtained in the 10-pole configuration with an embrace of 0.98. In addition, the loss of synchronisation caused by the piston engine shaft locking and misalignment in the case of bearing problems is also examined. The magnetic coupler efficiency is above 94% at the maximum speed. The error margin of the numerical simulations is 8% for the Maxwell 2D and 4.5% for 3D. Correction coefficients of 1.2 for the Maxwell 2D and 1.1 for 3D are proposed. Full article

Permanent magnet synchronous machines provide many dramatic electromagnetic performances such as high efficiency and high power density, which make them more competitive in aircraft electrification, whereas, designing a permanent magnet starter–generator (PMSG), with given consideration to fault tolerance (FT), is a significant challenge and requires great effort. In this paper, a comprehensive FT PMSG design process is proposed which is applied to power systems of turboprops. Firstly, potential slot/pole combinations were selected based on winding factor, harmonic losses and manufacture issues. Then, pursuing high power density, a multiple objective optimization process was carried out to comprehensively rank performances. To meet a fault tolerance target, electrical, magnetic and thermal isolation topologies were investigated and compared, among which 18 slot/12 pole with dual three-phase was selected as the optimal one, with a power density of 7.9 kW/kg. Finally, a finite element analysis verified the performance in normal and post-fault scenarios. The candidate machine has merits concerning high power density and post-fault performance. Full article

The paper presents a number of advanced solutions on electric machines and machine-based systems for the powertrain of electric vehicles (EVs). Two types of systems are considered, namely the drive systems designated to the EV propulsion and the power split devices utilized in the popular series-parallel hybrid electric vehicle architecture. After reviewing the main requirements for the electric drive systems, the paper illustrates advanced electric machine topologies, including a stator permanent magnet (stator-PM) motor, a hybrid-excitation motor, a flux memory motor and a redundant motor structure. Then, it illustrates advanced electric drive systems, such as the magnetic-geared in-wheel drive and the integrated starter generator (ISG). Finally, three machine-based implementations of the power split devices are expounded, built up around the dual-rotor PM machine, the dual-stator PM brushless machine and the magnetic-geared dual-rotor machine. As a conclusion, the development trends in the field of electric machines and machine-based systems for EVs are summarized. Full article

The radial-radial flux compound-structure permanent-magnet synchronous machine (CS-PMSM), integrated by two concentrically arranged permanent-magnet electric machines, is an electromagnetic power-splitting device for hybrid electric vehicles (HEVs). As the two electric machines share a rotor as structural and magnetic common part, their magnetic paths are coupled, leading to possible mutual magnetic-field interference and complex control. In this paper, a design method to ensure magnetic decoupling with minimum yoke thickness of the common rotor is investigated. A prototype machine is designed based on the proposed method, and the feasibility of magnetic decoupling and independent control is validated by experimental tests of mutual influence. The CS-PMSM is tested by a designed driving cycle, and functions to act as starter motor, generator and to help the internal combustion engine (ICE) operate at optimum efficiency are validated. Full article