Search Results (6,194)

Diamond antireflection techniques are of high interest for optical windows operating at extreme conditions. Herein, diamond antireflective microstructures in mid-infrared (MIR) spectral range were theoretically designed and experimentally fabricated. Finite difference time domain (FDTD) simulations were used to optimize the transmission performance of the diamond microstructures. Based on the simulation results, the optimized microstructures were fabricated by femtosecond (fs) laser direct writing (1030 nm, 300 fs, 25 kHz) followed by wet etching. After wet etching, the laser-modified zones and the accumulated graphitized clusters were effectively removed, thereby achieving the desired depth. The influences of laser power and scanning strategy on the morphology evolution of diamond microstructures were investigated. It was found that at the optimal conditions, the transmittance of the diamond increased from 70.9% to 81.4% (single-side) over a broad spectrum from 8 to 22 μm. This work demonstrates a promising hybrid fs laser/wet etching technique for diamond antireflective microstructures in MIR spectral range. Full article

In the automotive industry, the most critical factor affecting dimensional stability during the forming of Advanced High-Strength Steels (AHSSs) is the springback phenomenon. This study systematically investigates the springback behavior of four distinct dual-phase steel grades (DP450, DP600, DP800, and DP1000) in U-shaped body-in-white (BIW) structures across 180 distinct scenarios. The experimental design varied sheet thicknesses (1.2, 1.6, 2 mm), die clearance angles (5°, 10°, 15°), and bending radii (R6, R8, R10, R12, R14). Numerical simulations using Autoform R8 were validated against Atos 3D optical scanning data, achieving values exceeding 0.90 for all grades. Quantitative validation metrics showed exceptional fidelity for lower-strength grades with error margins below 1.1%, while the maximum deviation was limited to 3.1% for the ultra-high-strength DP1000 grade. The findings demonstrate that while increasing material strength substantially intensifies springback, the strategic augmentation of sheet thickness and optimization of die radius effectively mitigate these deviations, thereby enhancing process stability. Full article

The shift toward lightweight powertrain architectures necessitates a detailed characterization of polymer gears to verify their efficiency and durability. This study investigated the effectiveness of non-contact structured-light 3D scanning for evaluating the surface topography and dimensional tolerance quality of polymer gears produced via distinct manufacturing technologies. A structured-light 3D scanner was used to capture dense point clouds (exceeding 6 million points) of gears produced by three methods: conventional hobbing (POM-C), Material Extrusion (MEX) with carbon fiber reinforcement, and Selective Laser Sintering (SLS). The manufactured parts were compared against the nominal Computer Aided Design (CAD) models to evaluate their geometrical deviations in accordance with DIN 3961 and surface roughness parameters per ISO 25178. The experimental results revealed a consistent ranking of manufacturing quality. The conventionally hobbed POM-C gear exhibited superior precision, achieving DIN quality grades of Q9–Q10 and the smoothest surface finish (S_a = 5.0 µm). Among additive manufacturing techniques, SLS-printed PA 12 showed intermediate quality (Q11, S_a = 12 µm), whereas MEX-printed PPS-CF exhibited significant deviations (exceeding Q12) and the highest surface irregularity (S_a = 25 µm) due to stair-stepping effects. These findings indicate that while additive manufacturing offers geometric flexibility, conventional hobbing retains a decisive advantage in dimensional precision. The optical scanning methodology demonstrated here constitutes an efficient metrological framework for gear quality control, with potential applications extending to the quality assurance of additively manufactured adaptive fixtures and assembly tooling, including automotive assembly operations. Full article

Inhalation is a primary route of exposure to engineered nanomaterials (ENMs), enabling particles to penetrate deeply into the lungs and subsequently leading to adverse health effects. Human health risk assessment addresses the potential risk posed by ENMs. The aim was achieved by measuring the emissions of ENMs using real-time instrumentation and subsequently applying the data to evaluate associated human health risks using ModelRisk. Emissions during the synthesis of silver nanoparticles (AgNPs), gold nanoparticles (AuNPs), graphene 2D (G2D) nanomaterials, multiwalled carbon nanotubes (MWCNT) and the application of AuNPs on black carbon electrodes were monitored using a NanoScan SMPS Model 3910 and Optical Particle Sizer (OPS) Spectrometer Model 3330. The derived mass-based time-weighted average concentrations were reported for AgNPs and MWCNTs in comparison with occupational exposure limits (OELs). AgNP concentrations of 0.36 µg/m³ and 3.99 µg/m³ for the NanoScan SMPS and OPS, respectively, exceeded the OEL of 0.19 µg/m³, whereas MWCNT concentrations (0.261 µg/m³) remained below the OEL of 1 µg/m³. AuNP synthesis resulted in particle number concentrations exceeding the provisional nano reference value of 20,000 particles/cm³ for the OPS data (3.74 × 10⁴ particles/cm³), whereas application of AuNPs on carbon black electrodes was below this limit. Although no OEL exists for graphene, risk estimates indicated potential adverse health effects like those observed for AgNPs, AuNPs, and MWCNTs. Measured exposure concentrations were applied in a human health risk assessment model, highlighting ENM concentration as a key determinant of risk. These findings emphasise the need for continuous monitoring, further risk assessment studies, and proactive risk management strategies. Full article

In this study, we examine an ex-service, Ni-base single-crystal blade made of alloy PWA1483, which was in service for 6000 h. Using light optical, scanning, and transmission electron microscopy, we analyzed the microstructure at the blade’s tip, middle, and root. Key focus areas included surface features, dendrite spacings, γ’-particle sizes, and dislocation densities. The findings reveal that the bulk microstructure hardly evolved. Dendrite spacings exhibited a consistent microstructure across all locations and there were no significant differences between the local alloy chemistries of dendritic and interdendritic regions, indicating high-quality processing. A bimodal γ’-particle distribution was observed. Variations in γ’-sizes and γ-channel widths were noted, with the tip showing rounded γ’-particles. Small spherical particles occurred only in the root and middle of the blade. The middle location exhibited the highest hardness. Dislocation densities were low and uniform, with the highest density correlating with the highest hardness. Full article

In order to achieve rapid and qualitative detection of soluble heavy metal ions, nitrogen-doped fluorescent carbon quantum dots (N-CQDs) were synthesized using chitin extracted from shrimp and crab shells as the carbon source. The structural, morphological, and optical properties of the synthesized N-CQDs were systematically characterized using transmission electron microscopy (TEM), field emission scanning electron microscopy (FE-SEM), Fourier transform infrared spectroscopy (FTIR), Raman, X-ray photoelectron spectroscopies (XPS), ultraviolet-visible (UV-Vis) absorption spectroscopy and fluorescence spectroscopy. The resulting N-CQDs exhibited a carbonization yield of 54.46% and a fluorescence quantum yield of 34.33%. Their morphology, structure and optical properties were thoroughly characterized using a range of analytical techniques. The synthesized N-CQDs exhibited excellent fluorescence properties, and remarkable stability. When applied for metal ion detection, the N-CQDs displayed a distinct and selective fluorescence quenching response exclusively toward Fe³⁺ ions. The detection limit for Fe³⁺ at room temperature was 4.04 μmol/L. Furthermore, due to the inherent nitrogen present in the acetyl amino groups of chitin, nitrogen doping was achieved without the need for external dopants during the hydrothermal synthesis process. Owing to their high stability, low cost and low toxicity, the N-CQDs synthesized in this study provide a promising fluorescence sensing platform with excellent selectivity for Fe³⁺ detection, achieved through precise control of surface functional groups. Full article

The recent endeavor to establish a sustainable society, with respect to environmental protection and occupational health prevention, necessitates the development of environmentally friendly anodizing electrolytes. In addition, these electrolytes should be composed of biocompatible organic acids derived from renewable sources. In response to these challenges, there is a need to seek environmentally conscious alternatives to the widely used sulfuric acid anodization electrolyte. Accordingly, a comparative study was performed on the anodic polarization of AA2024-T3 aircraft alloy samples for 30 min at 0 or 20 °C. The respective electrolytes were composed of 0.5 M solutions of oxalic, citric, tartaric acids, or glycine. The comparative analysis included optical metallographic microscopy (OMM), scanning electron microscopy (SEM), color and wettability characterization, chemical composition analysis by X-ray photoelectron spectroscopy (XPS), and assessment of the corrosion-protective properties of the obtained layers. The latter were defined using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization scanning (PDS) after 24 h of exposure to a 0.5% NaCl solution. Among the most important conclusions is that the barrier properties of the layers obtained in citric and tartaric acid electrolytes remarkably exceed those of the film obtained in oxalic acid. The use of glycine does not result in film formation at all. The process temperature had a weaker effect than the electrolyte composition. The recent commitment to building a sustainable society, emphasizing environmental protection and occupational health, requires the development of eco-friendly anodization processes. These electrolytes should use biocompatible organic acids from renewable sources. Meeting these needs demands alternatives to the commonly used sulfuric acid anodization. Therefore, a comparative study was conducted on the anodic polarization of AA2024-T3 aircraft alloy samples for 30 min at 0 or 20 °C. The electrolytes consisted of 0.5 M solutions of oxalic, citric, tartaric acids, or glycine. Analytical methods included optical metallographic microscopy (OMM), scanning electron microscopy (SEM), color and wettability assessment, chemical composition analysis by X-ray photoelectron spectroscopy (XPS), and evaluation of corrosion resistance. The latter was measured using electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization scanning (PDS) after 24 h in 0.5% NaCl solution. Key findings showed that barrier properties of the citric and tartaric acid layers substantially surpassed those of oxalic acid films. Glycine did not produce a film. The electrolyte composition had a greater impact than process temperature. Full article

This study assesses indicative technical correspondences and divergences between Francisco de Zurbarán’s painting practices and those observed in the seventeenth-century Óbidos workshop (Baltazar Gomes Figueira and Josefa d’Óbidos). We focus on the composition and function of priming layers, the shadow-to-light painting sequence, and pigment/binder usage. A multi-analytical approach was employed: portable X-ray Fluorescence (XRF), Optical Microscopy on polished cross-sections (OM), Scanning Electron Microscopy in backscattered mode with Energy-Dispersive X-ray analysis (SEM-BSE/EDS), Micro-Confocal Raman Spectroscopy (µ-Raman), and Micro-Fourier Transform Infrared Spectroscopy (µ-FTIR). Rather than treating single pigments as diagnostic, we compare patterns of application and stratigraphic behaviour—notably a two-layer priming, in which a finer, Fe-rich upper layer is actively used to build shadows, and a consistent exploitation of the priming as a value layer in a shadow-to-light sequence. Materials largely overlap, while priming compositions differ, plausibly reflecting local resources. Given the small corpus (two works by Zurbarán, one by Baltazar, and one by Josefa), conclusions are presented as indicative and contextualized within Iberian workshop practice. Full article

The conducted study was focused on the development of a new type of polymer blends intended for additive manufacturing applications, in particular, the material extrusion method (MEX). The developed materials were prepared from recycled poly(ethylene terephthalate) and amorphous copolymers poly(ethylene terephthalate-glycol) (PETG), and poly(cyclohexylenedimethyl terephthalate-glycol) (PCTG). The basic blend systems were additionally modified with POE-g-GMA impact modifier (IM) during the reactive extrusion process. The main aim of the work was to assess the effectiveness of using composite additives and their influence on the mechanical and thermomechanical parameters of the tested systems. To prepare the composites, selected polymer blends were modified with 10% of talc (T) and carbon fibers (CF). The properties evaluation includes the mechanical/thermomechanical testing, thermal analysis and structural observations. The accuracy of printing was measured using optical scanning methods. The test results indicate that even the relatively small amount of the CF filler could lead to a significant increase in tensile modulus from reference 1.6 GPa to 2.9 GPa; the same improvement applies to strength values, where the CF-modified materials reached 45 MPa, compared to the reference 31 MPa. The heat deflection tests (0.455 MPa) after annealing revealed the maximum HDT of around 170 °C for both types of CF-modified materials. The Vicat test results were also favorable for annealed materials. Considering that the Vicat/HDT results after the 3D-printing process usually reach around 70 °C, the performed heat treatment strongly enhanced the heat resistance for most of the prepared blends. The performed studies revealed that for most of the prepared materials, the brittleness was a common drawback for both MEX-printed and injection-molded materials. Full article

The present work aims to investigate the microstructure and mechanical properties of laser beam spot welds in the superalloy Nimonic 80 A. Considering the importance of this innovative process in the manufacturing of engineering components for high-security industries, it is necessary to study the influence of the welding thermal cycle on the microstructure and mechanical properties of welded joints. The rapid heating/cooling, melting, and re-solidification phenomena that occur during welding modify the metallurgical characteristics of the weld compared with the microstructure of the base metal. Because the energy density is high and the process duration is very short, the microstructure obtained after solidification is fine dendritic in the central area of the joint and columnar in the weld–base metal transition zone. For the same reasons, the heat-affected zone (HAZ) is slightly extended. The increase in the size of the crystalline grains in the HAZ is negligible due to the low diffusivity of the nickel-based γ solid solution matrix, which inhibits the rapid migration of grain boundaries during the welding process. Metallographic analyses were performed using optical microscopy and scanning electron microscopy. The microhardness values, 152–168 HV0.05 in the weld and 180–190 HV0.05 in the base metal, together with the tensile–shear strength values (760–780 N/mm²) obtained at room temperature, demonstrate that the proposed welding process is appropriate and feasible for engineering applications involving Nimonic 80A superalloys. Full article

Over the past two decades, organic semiconductors have attracted significant research interest due to their advantageous features, including low-cost fabrication, lightweight properties, and portability, for photonic device applications. In this study, nickel sulfide doped with cobalt $(\mathrm{N}\mathrm{i}\mathrm{S}/\mathrm{C}\mathrm{o})$ nanocomposites were successfully synthesized via a wet-chemical processing technique and used as a dopant in the active layer of thin-film organic solar cells (TFOSCs). The poly(3-hexylthiophene) (P3HT) and [6,6]-phenyl-C61-butyric acid methyl ester (PC61BM) blend was used as the active layer in this investigation. The devices were fabricated with $\mathrm{N}\mathrm{i}\mathrm{S}/\mathrm{C}\mathrm{o}$ nanocomposites at 1 wt%, 2 wt%, and 3 wt% in the active layer to determine the optimal dopant concentration. However, the experimental evidence clearly showed that the solar cell’s performance depends on the concentration of the $\mathrm{N}\mathrm{i}\mathrm{S}/\mathrm{C}\mathrm{o}$ nanocomposites. As a result, the highest power conversion efficiency (PCE) recorded in this experimental work was 6.11% at a 1% doping concentration, compared with 2.48% for the pristine reference device under AM 1.5G illumination (100 mW/cm²) in ambient conditions. The optical and electrical properties of the active layers are found to be strongly influenced by the inclusion of $\mathrm{N}\mathrm{i}\mathrm{S}/\mathrm{C}\mathrm{o}$ nanocomposites in the medium. However, the device doped with 1 wt% $\mathrm{N}\mathrm{i}\mathrm{S}/\mathrm{C}\mathrm{o}$ nanocomposite exhibits the highest absorption intensity, consistent with the better performance observed in this study, which can be attributed to the localized surface plasmon resonance (LSPR) effect. The optical and morphological characteristics of the synthesized $\mathrm{N}\mathrm{i}\mathrm{S}/\mathrm{C}\mathrm{o}$ nanocomposites were comprehensively analyzed using high-resolution transmission electron microscopy (HRTEM), high-resolution scanning electron microscopy (HRSEM), and additional complementary techniques. Full article

In this study, the in situ solvothermal synthesis of a copper-based metal–organic framework (Cu-BTC MOF) into two porous ceramic substrates with a 10 cm diameter and 2 cm thickness was reported. X-ray diffraction (XRD), Fourier transform infrared (FT-IR) spectroscopy, diffuse reflectance spectroscopy (DRS), Tauc plot analysis, optical microscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) were the techniques that were utilized to verify the formation and incorporation of the MOF into ceramics (two samples, with different SiO₂ particles; 500 µm (Ceramic 1), and 150 µm (Ceramic 2)). The synthesized Cu-MOF exhibited a crystalline structure. Both the composites and the Cu-MOF exhibited visible-light absorption, with optical band gaps of 2.5 eV and 2.4 eV, respectively, as determined by DRS. TEM images demonstrated that crystalline MOF domains were successfully included inside the ceramics. Methyl orange (MO), Congo red (CR), and methylene blue (MB) were used to assess the composites’ ability to remove dyes. Catalytic hydrogenation, powered by in situ hydrogen production from NaBH₄ hydrolysis, demonstrated high removal efficiencies of 91–97% after 60 min. Adsorption, on the other hand, was ineffective. Despite undergoing four consecutive cycles without performance degradation, the materials demonstrated remarkable recyclability. Cu-MOF@ceramic composites are effective, durable, and practically applicable for improved wastewater treatment. Full article

Laser surface microtexturing has emerged as an effective approach for improving the performance of adhesive joints between dissimilar materials. In this study, the influence of laser-generated micrometric surface features on the mechanical behavior of hybrid adhesive joints was investigated for two material systems: structural steel bonded to polyamide (PA66) and structural steel bonded to technical ceramic (Al₂O₃). Single-lap joints were manufactured using a two-component epoxy adhesive with two nominal bond-line thicknesses (0.1 mm and 1.0 mm). Prior to bonding, selected surfaces were modified by ultrashort-pulse laser microtexturing, producing well-defined circular features with characteristic depths on the order of tens of micrometers. The resulting microstructures were characterized using optical and scanning electron microscopy, and their geometric parameters were quantified through profilometric measurements. Mechanical performance was evaluated under shear and bending loading conditions. The results demonstrate a substantial increase in joint strength for laser-microtextured surfaces compared with non-textured references for both material combinations. The effect of surface microtexturing was more pronounced than the influence of adhesive layer thickness within the investigated range. These findings confirm that laser-induced surface microtexturing is a versatile and application-oriented surface preparation method capable of enhancing the reliability of adhesive bonding in hybrid metal–polymer and metal–ceramic assemblies. Full article

Effects of gastric acid and antiacid medications on the surface and optical properties of resin-based restorative materials were evaluated. A hybrid-CAD/CAM block, a 3D-printed resin, a paste-type composite, and a flowable composite were investigated (n = 9). Samples were prepared (1 mm thickness) and polished. All samples were exposed to gastric acid for 6 days, followed by a second exposure to distilled water, antiacid medication, or gastric acid for 56 min. Surface roughness, translucency, and fluorescence were assessed at baseline (T₀), after gastric acid exposure (T₁), and after the second exposure (T₂). Surface morphology was examined by scanning electron microscopy. Data were analyzed with a significance level of p < 0.05. Gastric acid exposure caused a significant increase in surface roughness and a significant reduction in translucency in all materials (p < 0.05). CAD/CAM and paste-type composites exhibited significantly higher roughness values than the 3D-printed and flowable composites (p < 0.001). Fluorescence changes were observed in all groups, but the highest ΔE₀₀ values were observed in the 3D-printed and flowable composites (p < 0.001). Gastric acid adversely affected the surface and optical properties of resin-based restorative materials, while antiacid medication showed limited, material-dependent protective effects. Full article

Percentage depth–dose (PDD) distributions are fundamental to characterizing radiation beams in radiotherapy. This review provides an overview of both methods and sensor technologies for measuring PDD in photon, electron, proton, and carbon-ion beams. We summarize conventional dosimetry techniques, including water-phantom scanning with ionization chambers (cylindrical and parallel-plate) and radiochromic film, and discuss their strengths (established accuracy, calibration traceability) and limitations (volume averaging, delayed readout). We then examine emerging sensor technologies designed to improve spatial resolution, speed, and radiation hardness: multi-layer ionization chambers and Faraday cups for one-shot PDD acquisition; scintillator-based detectors (liquid, plastic, and fiber-optic) enabling real-time and high-resolution depth–dose measurements; advanced semiconductor detectors including silicon carbide diodes; as well as novel approaches such as ionoacoustic range sensing for proton beams. For each modality and detector type, we emphasize clinical relevance, measurement accuracy, spatial resolution, radiation durability, and suitability for high dose-per-pulse environments (e.g., FLASH radiotherapy). Current challenges, such as detector response in regions of steep dose gradient, saturation or recombination at ultra-high dose rates, and energy-dependent sensitivity in mixed radiation fields, are analyzed in detail. We also highlight the limitations of each technique and discuss ongoing improvements and prospects for clinical implementation. In summary, no single detector technology fully satisfies all requirements for fast, high-accuracy, high-resolution, radiation-hard PDD measurement, but the integration of emerging sensor innovations into clinical dosimetry promises to enhance the precision and efficiency of radiotherapy quality assurance. Full article