Search Results (92)

This study presents an innovative wedge-shaped inlet weir-type microfluidic chip designed to address common issues of clogging and inefficiency in microfiltration processes. Driven solely by centrifugal force, the chip integrates a crossflow separation mechanism and enables selective droplet sorting based on size, without the need for external pumps. Fabricated from PMMA, the device features a central elliptical chamber, a wedge-shaped inlet, and spiral microchannels. These structures leverage shear stress and Dean vortices under centrifugal fields to achieve high-throughput separation of droplets with different diameters. Using water-in-oil emulsions as a model system, we systematically investigated the effects of geometric parameters and rotational speed on separation performance. A theoretical model was developed to derive the critical droplet size based on force balance, accounting for centrifugal force, viscous drag, pressure differentials, and surface tension. Experimental results demonstrate that the chip can effectively separate droplets ranging from 0 to 400 μm in diameter at 200 rpm, achieving a sorting efficiency of up to 72% and a separation threshold (cutoff accuracy) of 98.2%. Fluorescence analysis confirmed the absence of cross-contamination during single-chip operation. This work offers a structure-guided, efficient, and contamination-free droplet sorting strategy with broad potential applications in biomedical diagnostics and drug screening. Full article

The integration of metal–organic frameworks (MOFs) with microfluidic technologies has opened new frontiers in biomedical diagnostics and therapeutics. Microfluidic chips offer precise fluid control, low reagent use, and high-throughput capabilities features further enhanced by MOFs’ ample surface area, adjustable porosity, and catalytic activity. Together, they form powerful lab-on-a-chip platforms for sensitive biosensing, drug delivery, tissue engineering, and microbial detection. This review highlights recent advances in MOF-based microfluidic systems, focusing on material innovations, fabrication methods, and diagnostic applications. Particular emphasis is placed on MOF nanozymes, which enhance biochemical reactions for multiplexed testing and rapid pathogen identification. Challenges such as stability, biocompatibility, and manufacturing scalability are addressed, along with emerging trends like responsive MOFs, AI-assisted design, and clinical translation strategies. By bridging MOF chemistry and microfluidic engineering, these systems hold great promise for next-generation biomedical technologies. Full article

Improved in vitro models are needed to reduce costs and delays in central nervous system (CNS) drug discovery. The FDA Modernization Acts 2.0 and 3.0 require human-centered alternative testing methods to mitigate animal-based experiments and discovery delays, and to ensure human safety. Developing cost-efficient, flexible microfluidic chips is essential to advance organ-on-chip (OoC) technology for drug discovery and disease modeling. While CNC micromilling shows promise for fabricating microfluidic devices, it remains underutilized due to limited accessibility. We present a simple CNC-milled flexible microfluidic chip fabricated from thermoplastic poly (methyl methacrylate) (PMMA). The structure of the microplate included drilled openings for connecting the wells. The chip’s biocompatibility was evaluated with isolated primary neuronal cultures from postnatal Wistar rat pups (p1). Primary cells cultured in the device showed high viability, differentiation, and 3D neurosphere formation, similar to conventional well-plate cultures. Neuronal cultures showed neurite growth and functional markers. Although cleanroom-based methods provide higher accuracy, the chip effectively promotes cell viability, differentiation, and alignment, offering an ideal platform for tissue modeling and OoC applications. It allows cell biologists to quickly create prototypes at lower cost and in less time than required for soft lithography and is a viable alternative to the current manufacturing methods. Full article

Microfluidic devices are tiny tools used to manipulate small volumes of liquids in various fields. However, these devices frequently require additional equipment to control fluid flow, increasing the cost and complexity of the systems and limiting their potential for widespread use in low-resource biomedical applications. Here, we present a cost-effective and simple fabrication method for PMMA microfluidic chips using laser cutting technology, along with a low-cost and open-source peristaltic pump constructed with common hardware. The pump, programmed with an Arduino microcontroller, offers precise flow control in microfluidic devices for small volume applications. The developed application for controlling the peristaltic pump is user-friendly and open source. The microfluidic chip and pump system was tested using Jurkat cells. The cells were cultured for 24 h in conventional cell culture and a microfluidic chip. The LDH assay indicated higher cell viability in the microfluidic chip (111.99 ± 7.79%) compared to conventional culture (100 ± 15.80%). Apoptosis assay indicated 76.1% live cells, 18.7% early apoptosis in microfluidic culture and 99.2% live cells, with 0.5% early apoptosis in conventional culture. The findings from the LDH and apoptosis analyses demonstrated an increase in both cell proliferation and cellular stress in the microfluidic system. Despite the increased stress, the majority of cells maintained membrane integrity and continued to proliferate. In conclusion, the chip fabrication method and the pump offer advantages, including design flexibility and precise flow rate control. This study promises solutions that can be tailored to specific needs for biomedical applications. Full article

As one of the major rice fungal diseases, blast poses a serious threat to the yield and quality of rice globally. It is caused by the pathogen Pyricularia grisea. Therefore, the development of rapid, accurate, and portable microfluidic detection system for Pyricularia grisea is important for the control of rice blast. This study presents an integrated microfluidic detection system for the rapid and sensitive detection of Pyricularia grisea using the LAMP detection method. The microfluidic detection system includes a microfluidic chip, a temperature control module, and an OpenMv camera. The micro-mixing channels with shear structures improve the mixing efficiency to about 98%. Flow-blocking valves are used to reduce reagent loss in the reaction chamber. The temperature control module is used to heat the reaction chamber, maintaining a stable temperature of 65 °C. The microfluidic chip detection chamber is used for image inspection using an OpenMv camera. The developed system can detect Pyricularia grisea in the range of 10 copies/μL–10⁵ copies/μL within 45 min. Specificity and interference experiments were performed on Pyricularia grisea, validating the method’s good reliability. This LAMP detection system based on a microfluidic chip has strong potential in the early and effective detection of rice blast. Full article

Directly degrading the dyes in the wastewater is a missed opportunity. Herein, we propose a solution employing a microfluidic chip to construct a photocatalytic fuel cell (PFC) system, which can efficiently degrade tetracycline while generating electricity simultaneously under visible-light irradiation. This approach utilizes the photogenerated electrons from the dye Rhodamine B (RhB), which are effectively transferred through a gold layer to activate persulfate in water, leading to enhanced tetracycline degradation. Experimental results reveal that within one hour of reaction duration, the degradation efficiency of tetracycline within the PFC system was doubled. At a persulfate (PS) concentration of 2 mM, the system’s open-circuit voltage and short-circuit photocurrent density reached 0.26 V and 0.00239 mA·cm⁻² respectively, both exceeding the values detected at 0.5 mM PS. Additionally, the system’s power density was triple that at 0.5 mM PS. Notably, when the PS concentration in the system was elevated from 0.5 mM to 2 mM, the degradation efficiency of tetracycline witnessed a significant boost from 35.16% to 60.78%. This approach proffers a novel tactic for harnessing dye waste via microfluidic devices. The PFC system accomplishes not only the degradation of dyes and antibiotics but also the generation of electrical energy, substantially enhancing the energy utilization efficiency. Full article

Microfluidics is a technology that manipulates liquids on the scales ranging from microliters to femtoliters. Such low volumes require precise control over pressures that drive their flow into the microfluidic chips. This article describes a custom-built pressure controller for driving microfluidic chips. The pressure controller features piezoelectrically controlled pressure regulation valves. As an open-source system, it offers high customizability and allows users to modify almost every aspect. The cost is roughly a third of what similar, alternative, commercially available piezoelectrically controlled pressure regulators could be purchased for. The measured output pressure values of the device vary less than 0.7% from the device’s reported pressure values when the requested pressure is between −380 and 380 mbar. Importantly, the output pressure the device creates fluctuates only ±0.2 mbar when the pressure is cycled between 10 and 500 mbar. The pressure reading accuracy and stability validation suggest that the device is highly feasible for many advanced (low-pressure) microfluidic applications. Here, we compare the main features of our device to commercially and non-commercially available alternatives and further demonstrate the device’s performance and accessibility in successful microfluidic hydrodynamic focusing (MHF)-based synthesis of large unilamellar vesicles (LUVs). Full article

We developed a membraneless-microfluidic biofuel cell (MBFC) for the quantification of ethanol. The system employs anolyte and catholyte solutions, each containing a biocatalyst and redox mediator. The laminar flow conditions in the microfluidic chip minimize the mixing between anolyte and catholyte and obviate the need for a membrane to separate them. When ethanol is added to the anolyte, alcohol dehydrogenase (ADH) catalyzes its oxidation to acetaldehyde, releasing electrons to the anode. On the cathode, electrons are transferred to horseradish peroxidase (HRP), which reduces hydrogen peroxide in the catholyte to water. We optimized key design factors and operating conditions. We also studied the incorporation of glycerol as a viscosity modifier, which improved the power and current density supplied by the MBFC, with a maximum power output of 307 µW cm⁻² and an open circuit voltage of 0.733 V. The proposed ethanol/hydrogen peroxide MBFC was successfully applied as a biofuel cell-based sensor for the quantification of ethanol in a commercial liquor. Full article

Step emulsification (SE) is renowned for its robustness in generating monodisperse emulsion droplets at arrayed nozzles. However, few studies have explored poly(dimethylsiloxane) (PDMS)-based SE devices for producing monodisperse oil-in-water (O/W) droplets and polymeric microspheres with diameters below 20 µm—materials with broad applicability. In this study, we present a PDMS-based microfluidic SE device designed to achieve this goal. Two devices with 264 nozzles each were fabricated, featuring straight and triangular nozzle configurations, both with a height of 4 µm and a minimum width of 10 µm. The devices were rendered hydrophilic via oxygen plasma treatment. A photocurable acrylate monomer served as the dispersed phase, while an aqueous polyvinyl alcohol solution acted as the continuous phase. The straight nozzles produced polydisperse droplets with diameters exceeding 30 µm and coefficient-of-variation (CV) values above 10%. In contrast, the triangular nozzles, with an opening width of 38 µm, consistently generated monodisperse droplets with diameters below 20 µm, CVs below 4%, and a maximum throughput of 0.5 mL h⁻¹. Off-chip photopolymerization of these droplets yielded monodisperse acrylic microspheres. The low-cost, disposable, and scalable PDMS-based SE device offers significant potential for applications spanning from laboratory-scale research to industrial-scale particle manufacturing. Full article

The paper presents the results of a comparative microfluidic study of the oil displacement process from a microfluidic chip simulating rock. Suspensions of spherical nanoparticles of silicon oxide (22 nm) and aluminum oxide (11 nm), as well as aluminum oxide nanofibers (8.7 nm in diameter and with an aspect ratio of 58), were used as displacing liquids. The nanofibers represent a unique new-generation crystalline material with a high aspect ratio. This work presents the first consideration of the use of aluminum oxide nanofibers as an additive for enhanced oil recovery. The comparative analysis has demonstrated that the addition of nanofibers can markedly enhance the oil recovery factor relative to the addition of spherical nanoparticles, other things being equal. Thus, in particular, it was demonstrated that the addition of nanofibers into the system allows for the greatest enhancement of the oil recovery factor, reaching a value of 25%, whereas the addition of spherical nanoparticles results in a maximum increment of approximately 10%. This is due to the fact that nanofiber additives have a tenfold stronger effect on the viscosity of nanosuspensions compared to similar additives of spherical particles. Nanosuspensions of aluminum oxide nanofibers exhibit non-Newtonian behavior at low concentrations. This opens the possibility of their extensive use in enhanced oil recovery. Full article

By leveraging the benefits of a high energy density, miniaturization and integration, acoustic-wave-driven micromotors have recently emerged as powerful tools for microfluidic actuation. In this study, a Lamb-wave-driven micromotor is proposed for the first time. This motor consists of a ring-shaped Lamb wave actuator array with a rotor and a fluid coupling layer in between. On a driving mechanism level, high-frequency Lamb waves of 380 MHz generate strong acoustic streaming effects over an extremely short distance; on a mechanical design level, each Lamb wave actuator incorporates a reflector on one side of the actuator, while an acoustic opening is incorporated on the other side to limit wave energy leakage; and on electrical design level, the electrodes placed on the two sides of the film enhance the capacitance in the vertical direction, which facilitates impedance matching within a smaller area. As a result, the Lamb-wave-driven solution features a much lower driving voltage and a smaller size compared with conventional surface acoustic-wave-driven solutions. For an improved motor performance, actuator array configurations, rotor sizes, and liquid coupling layer thicknesses are examined via simulations and experiments. The results show the micromotor with a rotor with a diameter of 5 mm can achieve a maximum angular velocity of 250 rpm with an input voltage of 6 V. The proposed micromotor is a new prototype for acoustic-wave-driven actuators and demonstrates potential for lab-on-a-chip applications. Full article

This review outlines the evolutionary journey from traditional two-dimensional (2D) cell culture to the revolutionary field of organ-on-a-chip technology. Organ-on-a-chip technology integrates microfluidic systems to mimic the complex physiological environments of human organs, surpassing the limitations of conventional 2D cultures. This evolution has opened new possibilities for understanding cell–cell interactions, cellular responses, drug screening, and disease modeling. However, the design and manufacture of microchips significantly influence their functionality, reliability, and applicability to different biomedical applications. Therefore, it is important to carefully consider design parameters, including the number of channels (single, double, or multi-channels), the channel shape, and the biological context. Simultaneously, the selection of appropriate materials compatible with the cells and fabrication methods optimize the chips’ capabilities for specific applications, mitigating some disadvantages associated with these systems. Furthermore, the success of organ-on-a-chip platforms greatly depends on the careful selection and utilization of cell resources. Advances in stem cell technology and tissue engineering have contributed to the availability of diverse cell sources, facilitating the development of more accurate and reliable organ-on-a-chip models. In conclusion, a holistic perspective of in vitro cellular modeling is provided, highlighting the integration of microfluidic technology and meticulous chip design, which play a pivotal role in replicating organ-specific microenvironments. At the same time, the sensible use of cell resources ensures the fidelity and applicability of these innovative platforms in several biomedical applications. Full article

A transparent and adhesive film-based enclosing and sealing method is here presented for out-of-cleanroom-based open-form microfluidic devices. The commercially available polyester flexible film known as Microseal ‘B’ is presented in this paper as a cover seal for open-form microfluidic devices. This film is adaptable to high working temperatures and is biocompatible. The quality of the sealing film was investigated by leak tests, fluorescence tests, and contact angle measurements. The investigations revealed its sealing strength, fluorescence detection compatibility, and surface wettability. It was found that the proposed sealing polyester film on the 3D-printed device could sustain a gauge pressure of 2.7 atm at a flow rate of 4 mL/min without any leaks. It also provided fluorescence detection compatibility and an intensity-to-background ratio in the range of 2.3 to 4.5 for particle sizes of 5 μm and 15 μm, respectively, which is comparable with the performances of other sealing materials. The film’s hydrophobicity is comparable to other polymers used in microfluidics. This paper concludes by showcasing some applications of such transparent tops in classical microfluidic devices used for droplet generation and fluid mixing, in order to demonstrate the prospects of this fabrication technique in lab-on-a-chip devices. Full article

The presented study demonstrates the capability of the template-based electrokinetic assembly (TEA) and guidance to manipulate and capture individual biological cells within a microfluidic platform. Specifically, dielectrophoretic (DEP) focusing of K-562 cells towards lithographically-defined “wells” on the microelectrodes and positioning singles cells withing these “wells” was demonstrated. K-562 lymphoblast cells, are widely used in immunology research. The DEP guidance, particularly involving positive DEP (pDEP), enables the controlled guidance and positioning of conductive and dielectric particles, including biological cells, opening new directions for the accurate and efficient microassembly of biological entities, which is crucial for single cell analysis and other applications in biotechnology. The investigation explores the use of glassy carbon and gold as electrode materials. It was established previously that undiluted physiological buffer is unsuitable for inducing positive DEP (pDEP); therefore, the change of media into a lower ionic concentration is necessary. After pDEP was observed, the cells are resubmerged in the Iscove’s modified Dulbecco’s medium (IMEM), a cell culturing media, and incubated. A dead/alive staining assay was performed on the cells to determine their survival in the diluted buffer for the period required to capture them. The staining assay confirmed the cells’ survival after being immersed in the diluted biological buffer necessary for electrokinetic handling. The results indicate the promise of the proposed electrokinetic bio-sorting technology for applications in tissue engineering, lab-on-a-chip devices, and organ-on-a-chip models, as well as contributing to the advancement of single cell analysis. Full article

The challenge of continuous CaCO₃ particle synthesis is addressed using microfluidic technology. A custom microfluidic chip was used to synthesize CaCO₃ nanoparticles in vaterite form. Our focus revolved around exploring one-phase and two-phase synthesis methods tailored for the crystallization of these nanoparticles. The combination of scanning electron microscopy, X-ray diffraction, dynamic light scattering, and small-angle scattering allowed for an evaluation of the synthesis efficiency, including the particle size distribution, morphology, and polymorph composition. The results demonstrated the superior performance of the two-phase system when precipitation occurred inside emulsion microreactors, providing improved size control compared with the one-phase approach. We also discussed insights into particle size changes during the transition from one-phase to two-phase synthesis. The ability to obtain CaCO₃ nanoparticles in the desired polymorph form (∼50 nm in size, 86–99% vaterite phase) with the possibility of scaling up the synthesis will open up opportunities for various industrial applications of the developed two-phase microfluidic method. Full article