Search Results (21)

The sonic-IR method is an innovative approach to defect detection. Ultrasonic waves are input to the inspection object, and the frictional heat generated by friction with the defect interfaces is detected by an infrared camera. A notable advantage of this method is its superior detection ability to detect closure defects that are often missed by other inspection methods. However, the conventional Sonic-IR method of pressing an ultrasonic transducer directly against the inspection object may cause deformation or surface damage, depending on the material and shape of the object. As a method to solve this problem, the immersion Sonic-IR testing, in which ultrasonic waves are input to the inspection object through water, has been proposed. However, this method has a problem in defect detectability because of the small frictional heat at the defects. Large-diameter bubbles in water are difficult to collapse and also cause scattering and attenuation of ultrasonic waves. In contrast, small-diameter bubbles are easily collapsed so that cavitation, which is a source of vibrational energy, is likely to occur. The objective of this study is to investigate the influences of dissolved oxygen and microbubbles on the sound pressure level in the water and heat generation at defects in order to improve the defect detectability of the immersion Sonic-IR testing. Full article

The structural health monitoring of historic buildings represents one of the most significant challenges in contemporary structural analysis, particularly for large-scale structures with accumulated damage. Obtaining reliable diagnostics is crucial yet complex due to the inherent uncertainties in both geometric definition and material properties of historic constructions, especially when structural stability may be compromised. This study presents a comprehensive structural assessment of the Bullring of the Real Maestranza de Caballería de Ronda (Spain), an emblematic 18th-century structure, through an innovative multi-technique approach aimed at evaluating its structural stability. The methodology integrates various non-destructive techniques: 3D laser scanning for precise geometric documentation, operational modal analysis (OMA) for global dynamic characterisation, experimental modal analysis (EMA) for local assessment of critical structural elements, and sonic tests (ST) to determine the elastic moduli of the principal materials that define the historic construction. The research particularly focuses on the inner ring of sandstone columns, identified as the most vulnerable structural component through initial dynamic testing. A detailed finite-element (FE) model was developed based on high-precision laser-scanning data and calibrated using experimental dynamic properties. The model’s reliability was validated through the correlation between numerical predictions and experimental observations, enabling a thorough stability analysis of the structure. Results reveal concerning stability issues in specific columns of the inner ring, identifying elements at significant risk of collapse. This finding demonstrates the effectiveness of the proposed methodology in detecting critical structural vulnerabilities in historic buildings, providing crucial information for preservation strategies. Full article

In the manufacturing process of electrical devices, ensuring the cleanliness of technical surfaces, such as direct bonded copper substrates, is crucial. An in-line monitoring system for quality checking must provide sufficiently resolved lateral data in a short time. UV hyperspectral imaging is a promising in-line method for rapid, contactless, and large-scale detection of contamination; thus, UV hyperspectral imaging (225–400 nm) was utilized to characterize the cleanliness of direct bonded copper in a non-destructive way. In total, 11 levels of cleanliness were prepared, and a total of 44 samples were measured to develop multivariate models for characterizing and predicting the cleanliness levels. The setup included a pushbroom imager, a deuterium lamp, and a conveyor belt for laterally resolved measurements of copper surfaces. A principal component analysis (PCA) model effectively differentiated among the sample types based on the first two principal components with approximately 100.0% explained variance. A partial least squares regression (PLS-R) model to determine the optimal sonication time showed reliable performance, with R²_cv = 0.928 and RMSECV = 0.849. This model was able to predict the cleanliness of each pixel in a testing sample set, exemplifying a step in the manufacturing process of direct bonded copper substrates. Combined with multivariate data modeling, the in-line UV prototype system demonstrates a significant potential for further advancement towards its application in real-world, large-scale processes. Full article

Many constructions built by ancient civilization hold many mysteries and attract the attention of historians, archaeologists and tourists from all over the world. The most famous and enigmatical among them is the Great (Khufu’s-Cheops’) Pyramid on the Giza plateau in Egypt. The assignment, construction methods and especially the inside structure of the Pyramid have been the cause of heated debate among historians and researchers since ancient times. Unfortunately, not only researchers are interested in ancient structures and excavation sites of archaeological values, but also robbers and illegal seekers of archaeological values. This led to the partial destruction of the Pyramid by the order of the Arab caliph Al-Ma’mun in the 9th century AD. From the middle of the last century, the point of view has prevailed that only non-destructive testing methods are acceptable when examining ancient structures. In the 1960s, a technology was proposed for transilluminating the pyramids of Giza by muons, which are generated by cosmic rays in the Earth’s atmosphere. This method gave promising results. Other means were also proposed, which include radar, as well as gravitational and vibration technologies. However, despite numerous attempts to use them, no significant success or discovery has been achieved. A discussion of these methods, their applications and partial successes is the subject of this article. Full article

Prior to restoration work, the frescoes created at the end of the XV century by the painter Saturnino Gatti (1463–1518) in the apse of the Church of St. Panfilo in Villagrande di Tornimparte (L’Aquila) were the subject of a thorough diagnostic study involving several tests, from in situ non-destructive analysis to laboratory micro-destructive analysis on the collected samples. In this paper, we report the application of the sonic pulse velocity test, hygrometric tests, and infrared thermography to assess the state of conservation of the frescoes, i.e., the combined system of plaster and wall support. The complete analysis of the frescoes’ state of conservation revealed significant insights. The integrity of the plaster was evaluated through sonic pulse velocity tests, which highlighted several areas of detachment or degradation phenomena. Hygrometric analysis described humidity variations, particularly near the boundary between the conch area and the church naves. Passive infrared thermography detected temperature inhomogeneities, emphasizing differences in the wall texture and the masonry structure. Moreover, by comparing sonic pulse velocity and passive thermography images, a certain degree of correlation between hot areas and slow areas in the presence of possible detachments was noticed. In addition, pulse-compression active thermography was applied in a few spots, and for the first time, to the best of our knowledge, the virtual wave concept was applied to the cultural heritage field. This strategy helps in better associating anomalies with depth. The measurement campaign was part of a research project conducted by members of the Italian Association of Archaeometry (AIAr), and the results were compared and integrated with those of other non-destructive and analytical methods. Full article

This work contemplates the application of non-destructive techniques, sonic and environmental vibration tests, on a set of soil-cement compressed earth blocks reinforced masonry walls, which were built in laboratory, under the project SHS-Multirisk. The present work constitutes a comparative study that aimed at verifying the reliability of the sonic test method in masonry characterization and in testing a methodology of combined tests for structural assessment. For that purpose, a numerical model of the walls was developed and calibrated with the mechanical properties that were calculated from the sonic tests data. The results of the simulation of the numerical model were compared with the results of the environmental vibration tests, which enabled to reach a correlation between the frequencies, as well as enabling the indirect sonic tests, which were performed in the vertical direction, to result in an accurate prediction of the Young modulus to be used in the numerical models. Full article

The characterization of poplar wood assumes a strategic position to increase the competitiveness of the entire forest wood supply chain. From this aspect, the identification of wood quality represents a primary objective for researchers and private landowners. The quality of wood can be defined via traditional visual methods based on the experience of technicians or using traditional tools, such as incremental drills and sound hammers. The traditional properties of these traits, based only on visual characteristics, can outline a classification based on the macroscopic properties of wood with the aim of defining the volume of recoverable wood. However, this approach does not provide a good indicator of the physical or mechanical properties of wood. Mechanical tests of wood require the felling of trees with the correlated preparation of the specimens. A different solution to determine wood quality is based on the application of non-destructive technology (NDT). In this context, the aim of the present study was to determine the predictive accuracy of non-destructive analysis of the MOEd in standing trees and logs of a 22-year-old poplar clone and to examine the relationship with MOEs in sawn specimens. This relationship was also studied at three different stem heights. We non-destructively measured poplar trees and green logs using TreeSonic and Resonance Log Grader and compared the results with those obtained via a destructive method using a universal testing machine. The results showed that for clone I-214 poplar trees, the dynamic elastic moduli of standing trees and logs were validly correlated with the static elastic modulus. These results suggest that it is possible to evaluate the mechanical properties of poplar wood directly from standing trees using non-destructive techniques (NDT) and that this tool can be easily used to presort material in the forest. Full article

Welding high-strength aluminium alloys is generally a delicate operation due to the degradation of mechanical properties in the thermally affected zone (TAZ) and the presence of porosities in the molten metal. Furthermore, aluminium alloys contain compounds that solidify before the rest of the base alloy, therefore acting as stress concentration points that lead to the phenomenon of hot cracking. This paper investigates the process of applying ultrasonic vibrations to the molten pool aluminium alloy AA6082 to improve both its microstructure and mechanical properties. We analysed conventional and ultrasonic-assisted laser welding processes to assess the sonication effect in the ultrasonic band 20–40 kHz. Destructive and nondestructive tests were used to compare ultrasonically processed samples to baseline samples. We achieved a 26% increase in the tensile and weld yield strengths of laser welds in the aluminium plates via the power ultrasonic irradiation of the welds under optimum ultrasonic variable values during welding. It is estimated that the ultrasound intensity in the weld melt, using a maximum power of 160 W from a pair of 28 kHz transducers, was 35.5 W/cm² as a spatial average and 142 W/cm² at the antinodes. Cavitation activity was significant and sometimes a main contributor to the achieved improvements in weld quality. Full article

Pine timber of Polish origin intended for structural purposes is characterized by significant variability in the quality parameters. Technological suitability determined on the basis of relevant international classifications is based on the assessment of both selected mechanical and physical properties of wood. Moreover, the description of visual properties is also a valuable indicator regarding defect distribution. In the group of quality features playing a crucial role in the classification of sawn timber, there are knots, disruptions of grains, cracks, etc. Thus, the aim of the research was to determine the correlation between the presence of selected defects and the strength properties of individual timber pieces. This type of study is based on a nondestructive test method that allows for high optimization of sawn materials processing. In the case of sawn timber of Polish origin, the modulus of elasticity (MOE) determined using the sonic test is commonly used as a criterion. The research material was harvested from southern Poland. The results of the conducted studies confirmed a correlation between an increasing occurrence of particular types of defects and the results of MOE. Furthermore, as a result of the performed investigations, no significant effect of narrow surface cracks on strength properties was observed. Full article

Unconventional oil and gas reservoirs have broad exploration and development prospects. Fracture parameters and effectiveness evaluation are two of the key tasks for the evaluation of these types of reservoirs. Array acoustic logging can be used for fracture evaluation to compensate for the deficiencies of the image logging fracture evaluation method. Therefore, to develop acoustic logging evaluation methods as well as nondestructive testing methods for fractures, experiments were conducted to study the shear wave transmission in fractured media. Experiment data demonstrate a good correlation between the shear wave attenuation coefficient and fracture width, and the shear wave attenuation coefficients rise logarithmically with the increase in the fracture width for all models with different porosities and distinct dip angles of fractures. The shear wave attenuation coefficient changes relatively faster with the fracture width when the fracture width is within 250 μm. In addition, the shear wave attenuation is affected by the core porosity and fracture dip angle. When the fracture width is constant, the shear wave attenuation caused by the 0° fracture is relatively larger and is obviously greater than that of the fractures at other angles, which is consistent with the existing experimental results. The results of this study can be used to guide further research on amplitude compensation methods for sonic signal transmission in fractured media and fracture evaluation methods. Full article

Ultrasonic inspection techniques and non-destructive tests are widely applied in evaluating products and equipment in the oil, petrochemical, steel, naval, and energy industries. These methods are well established and efficient for inspection procedures at room temperature. However, errors can be observed in the positioning and sizing of the flaws when such techniques are used during inspection procedures under high working temperatures. In such situations, the temperature gradients generate acoustic anisotropy and consequently distortion of the ultrasonic beams. Failure to consider such distortions in ultrasonic signals can result, in extreme situations, in mistaken decision making by inspectors and professionals responsible for guaranteeing product quality or the integrity of the evaluated equipment. In this scenario, this work presents a mathematical tool capable of mitigating positioning errors through the correction of focal laws. For the development of the tool, ray tracing concepts are used, as well as a model of heat propagation in solids and an experimentally defined linear approximation of dependence between sound speed and temperature. Using the focal law correction tool, the relative firing delays of the active elements are calculated considering the temperature gradients along the sonic path, and the results demonstrate a reduction of more than $68\%$ in the error of flaw positioning. Full article

Lock-in vibrothermography has proven to be very useful to characterizing kissing cracks producing ideal, homogeneous, and compact heat sources. Here, we approach real situations by addressing the characterization of non-compact (strip-shaped) heat sources produced by open cracks and inhomogeneous fluxes. We propose combining lock-in vibrothermography data at several modulation frequencies in order to gather penetration and precision data. The approach consists in inverting surface temperature amplitude and phase data by means of a least-squares minimization algorithm without previous knowledge of the geometry of the heat source, only assuming knowledge of the vertical plane where it is confined. We propose a methodology to solve this ill-posed inverse problem by including in the objective function penalty terms based on the expected properties of the solution. These terms are described in a comprehensive and intuitive manner. Inversions of synthetic data show that the geometry of non-compact heat sources is identified correctly and that the contours are rounded due to the penalization. Inhomogeneous smoothly varying fluxes are also qualitatively retrieved, but steep variations of the flux are hard to recover. These findings are confirmed by inversions of experimental data taken on calibrated samples. The proposed methodology is capable of identifying heat sources generated in lock-in vibrothermography experiments. Full article

Developing non-destructive methods (NDT) that can deliver faster and more accurate results is an objective pursued by many researchers. The purpose of this paper is to present a new approach in predicting the concrete compressive strength through means of ultrasonic testing for non-destructive determination of the dynamic and static modulus of elasticity. For this study, the dynamic Poisson’s coefficient was assigned values provided by technical literature. Using ultra-sonic pulse velocity (UPV) the apparent density and the dynamic modulus of elasticity were determined. The viability of the theoretical approach proposed by Salman, used for the air-dry density determination (predicted density), was experimentally confirmed (measured density). The calculated accuracy of the Salman method ranged between 98 and 99% for all the four groups of specimens used in the study. Furthermore, the static modulus of elasticity was deducted through a linear relationship between the two moduli of elasticity. Finally, the concrete compressive strength was mathematically determined by using the previously mentioned parameters. The accuracy of the proposed method for concrete compressive strength assessment ranged between 92 and 94%. The precision was established with respect to the destructive testing of concrete cores. For this research, the experimental part was performed on concrete cores extracted from different elements of different structures and divided into four distinct groups. The high rate of accuracy in predicting the concrete compressive strength, provided by this study, exceeds 90% with respect to the reference, and makes this method suitable for further investigations related to both the optimization of the procedure and = the domain of applicability (in terms of structural aspects and concrete mix design, environmental conditions, etc.). Full article

Structural identification is one of the most important steps when dealing with historic buildings. Knowledge of the parameters, which define the mechanical properties of these kinds of structures, is fundamental in preparing interventions aimed at their restoration and strengthening, especially if they have suffered damage due to strong events. In particular, by using non-destructive techniques it is possible to estimate the mechanical characteristics of load-bearing structures without compromising the artistic value of the monumental buildings. In this paper, after recalling the main theoretical aspects, the use of elastic waves propagation through impact tests for the characterization of the masonry walls of a monumental building is described. The impact test allowed us to estimate the elastic characteristics of the homogeneous solid equivalent to masonry material. This confirms the great potential of the non-destructive diagnostics suitable for analyzing important structural parameters without affecting the preservation of historical masonry structures. Full article

There are many fields such as online monitoring of manufacturing processes, non-destructive testing in nuclear plants, or corrosion rate monitoring techniques of steel pipes in which measurements must be performed at elevated temperatures. For that high temperature ultrasonic transducers are necessary. In the presented paper, a literature review on the main types of such transducers, piezoelectric materials, backings, and the bonding techniques of transducers elements suitable for high temperatures, is presented. In this review, the main focus is on ultrasonic transducers with piezoelectric elements suitable for operation at temperatures higher than of the most commercially available transducers, i.e., 150 °C. The main types of the ultrasonic transducers that are discussed are the transducers with thin protectors, which may serve as matching layers, transducers with high temperature delay lines, wedges, and waveguide type transducers. The piezoelectric materials suitable for high temperature applications such as aluminum nitride, lithium niobate, gallium orthophosphate, bismuth titanate, oxyborate crystals, lead metaniobate, and other piezoceramics are analyzed. Bonding techniques used for joining of the transducer elements such as joining with glue, soldering, brazing, dry contact, and diffusion bonding are discussed. Special attention is paid to efficient diffusion and thermo-sonic diffusion bonding techniques. Various types of backings necessary for improving a bandwidth and to obtain a short pulse response are described. Full article