Search Results (12)

In the last few decades, a large number of natural additives have been analysed in connection with the improvement of the properties of poly(lactic acid) (PLA) bioplastic materials. This article comprehensively analyses the applicability of a highly stable and progressive multifunctional additive produced from renewable resources—biochar. The effect of biochar on the structural development and various thermo-mechanical properties was evaluated as a function of the biochar size and volume, addition of an impact modifier and in-mould annealing during injection moulding. In addition, the effect of accelerated ageing on the change in properties was also analysed. The evaluated results showed a significant influence of the particle size and biochar content on the properties of PLA biocomposites. However, the crucial aspect was the production process with a higher mould temperature and longer production time. Consequently, the effect of additives with adjusted processing worked synergistically on the performance of the resulting biocomposites. The accelerated ageing process did not induce any significant changes in the mechanical, impact and heat resistance behaviour of neat PLA. On the other hand, significant effects on the behaviour of the modified PLA biocomposites were observed. Impact-modified PLA achieved a toughness of 28 kJ/m², an increase of 61% compared to neat PLA. Similar observations were made when submicron biochar was incorporated into the PLA matrix (a 22% increase with PLA/5B1). These increases were even more pronounced when injected into a 100 °C mould. Due to the synergistic effect, excellent impact toughness results of 95 kJ/m² (a 428% increase) were achieved with PLA/IM/5B1. Moreover, these results persisted even after accelerated ageing. Full article

In the present study, biocomposite materials were created by incorporating biochar (BC) at rates of 1, 2.5, and 5 wt.% into a poly(butylene succinate) (PBSu) matrix using a two-stage melt polycondensation procedure in order to provide understanding of the aging process. The biocomposites in film form were exposed to UV irradiation for 7, 14, and 21 days. Photostability was examined by several methods, such as Fourier transform infrared spectroscopy (FTIR), which proved that new carbonyl and hydroxyl groups were formed during UV exposure. Moreover, Differential Scanning Calorimetry (DSC) measurements were employed to record the apparent UV effect in their crystalline morphology and thermal transitions. According to the molecular weight measurements of composites, it was apparent that by increasing the biochar content, the molecular weight decreased at a slower rate. Tensile strength tests were performed to evaluate the deterioration of their mechanical properties during UV exposure, while Scanning Electron Microscopy (SEM) images illustrated the notable surface alternations. Cracks were formed at higher UV exposure times, to a lesser extent in PBSu/BC composites than in neat PBSu. Furthermore, the mechanism of the thermal degradation of neat PBSu and its biocomposites prior to and upon UV exposure was studied by Pyrolysis–Gas Chromatography/Mass Spectrometry (Py–GC/MS). From all the obtained results it was proved that biochar can be considered as an efficient UV-protective additive to PBSu, capable of mitigating photodegradation. Full article

The production of multipurpose sustainable fillers is a matter of great interest, and biochar can play a pivotal role. Biochar is a biomass-derived carbon source that can act as a versatile platform for the engineering of fillers as neat or functionalized materials. In this work, we investigate the utilization of 800 °C annealed Miscanthus-derived biochar as a filler for the production of epoxy composites with promising mechanical and electrical properties. We also used it in the production of an iron-rich hybrid filler in order to fine-tune the surface and bulk properties. Our main findings reveal that hybrid composites containing 20 wt.% biochar exhibit a 27% increase in Young’s modulus (YM), reaching 1.4 ± 0.1 GPa, while the ultimate tensile strength (UTS) peaks at 30.3 ± 1.8 Mpa with 10 wt.% filler, a 27% improvement over pure epoxy. However, higher filler loadings (20 wt.%) result in decreased UTS and maximum elongation. The optimal toughness of 0.58 ± 0.14 MJ/m³ is observed at 5 wt.% filler content. For organic composites, YM sees a notable increase of 90%, reaching 2.1 ± 0.1 Gpa at 20 wt.%, and UTS improves by 32% with the same filler content. Flexural tests indicate an enhanced elastic modulus but reduced maximum elongation as filler content rises. Electromagnetic evaluations show that hybrid fillers maintain a primarily dielectric behavior with a negligible impact on permittivity, while biochar–epoxy composites exhibit increased conductivity at higher filler loadings, suitable for high-frequency applications. In light of these results, biochar-based fillers demonstrate significant potential for enhancing the mechanical and electrical properties of epoxy composites. Full article

In the present study, poly(butylene succinate) (PBSu) and its bionanocomposites containing 1, 2.5, and 5 wt.% biochar (MSP700) were prepared via in situ melt polycondensation in order to investigate the thermal stability and decomposition mechanism of the materials. X-ray photoelectron spectroscopy (XPS) measurements were carried out to analyze the surface area of a biochar sample and PBSu/biochar nanocomposites. From XPS, it was found that only physical interactions were taking place between PBSu matrix and biochar nanoadditive. Thermal stability, decomposition kinetics, and the decomposition mechanism of the pristine PBSu and PBSu/biochar nanocomposites were thoroughly studied by thermogravimetric analysis (TGA) and pyrolysis–gas chromatography/mass spectrometry (Py−GC/MS). TGA thermograms depicted that all materials had high thermal stability, since their decomposition started at around 300 °C. However, results indicated a slight reduction in the thermal stability of the PBSu biochar nanocomposites because of the potential catalytic impact of biochar. Py−GC/MS analysis was employed to examine, in more detail, the thermal degradation mechanism of PBSu nanocomposites filled with biochar. From the decomposition products identified by Py−GC/MS after pyrolysis at 450 °C, it was found that the decomposition pathway of the PBSu/biochar nanocomposites took place mainly via β-hydrogen bond scission, which is similar to that which took place for neat PBSu. However, at higher biochar content (5 wt.%), some localized differences in the intensity of the peaks of some specific thermal degradation products could be recognized, indicating that α-hydrogen bond scission was also taking place. A study of the thermal stability and decomposition pathway of PBSu/biochar bionanocomposites is crucial to examine if the new materials fulfill the requirements for further investigation for mulch films in agriculture or in electronics as possible applications. Full article

In this study, we evaluated the use of bio-oil and biochar on epoxy resin. Bio-oil and biochar were obtained from the pyrolysis of wheat straw and hazelnut hull biomass. A range of bio-oil and biochar proportions on the epoxy resin properties and the effect of their substitution were investigated. TGA curves showed improved thermal stability for degradation temperature at the 5% (T5%), 10% (T10%), and 50% (T50%) weight losses on bioepoxy blends with the incorporation of bio-oil and biochar with respect to neat resin. However, decreases in the maximum mass loss rate temperature (T_max) and the onset of thermal degradation (T_onset) were obtained. Raman characterization showed that the degree of reticulation with the addition of bio-oil and biochar does not significantly affect chemical curing. The mechanical properties were improved when bio-oil and biochar were incorporated into the epoxy resin. All bio-based epoxy blends showed a large increase in Young’s modulus and tensile strength with respect to neat resin. Young’s modulus was approximately 1955.90 to 3982.05 MPa, and the tensile strength was between 8.73 and 13.58 MPa for bio-based blends of wheat straw. Instead, in bio-based blends of hazelnut hulls, Young´s modulus was 3060.02 to 3957.84 MPa, and tensile strength was 4.11 to 18.11 Mpa. Full article

Non-isothermal crystallization of Poly(butylene succinate) (PBSu)/biochar composites was studied at various constant cooling rates using differential scanning calorimetry. The analysis of the kinetics data revealed that the overall crystallization rate and activation energy of the PBSu polymer were significantly influenced by the addition of biochar. Specifically, the PBSu/5% biochar composite with a higher filler content was more effective as a nucleation agent in the polymer matrix, as indicated by the nucleation activity (ψ) value of 0.45. The activation energy of the PBSu/5% biochar composite was found to be higher than that of the other compositions, while the nucleation activity of the PBSu/biochar composites decreased as the biochar content increased. The Avrami equation, which is commonly used to describe the kinetics of crystallization, was found to be limited in accurately predicting the non-isothermal crystallization behavior of PBSu and PBSu/biochar composites. Although the Nakamura/Hoffman–Lauritzen model performed well overall, it may not have accurately predicted the crystallization rate at the end of the process due to the possibility of secondary crystallization. Finally, the combination of the Šesták–Berggren model with the Hoffman–Lauritzen theory was found to accurately predict the crystallization behavior of the PBSu/biochar composites, indicating a complex crystallization mechanism involving both nucleation and growth. The K_g parameter of neat PBSu was found to be 0.7099 K², while the melting temperature and glass transition temperature of neat PBSu were found to be 114.91 °C and 35 °C, respectively, very close to the measured values. The Avrami nucleation dimension n was found to 2.65 for PBSu/5% biochar composite indicating that the crystallization process is complex in the composites. Full article

To reduce the use of carbon components sourced from fossil fuels, hemp fibers were pyrolyzed and utilized as filler to prepare EVA-based composites for automotive applications. The mechanical, tribological, electrical (DC and AC) and thermal properties of EVA/fiber biochar (HFB) composites containing different amounts of fibers (ranging from 5 to 40 wt.%) have been thoroughly studied. The morphological analysis highlighted an uneven dispersion of the filler within the polymer matrix, with poor interfacial adhesion. The presence of biochar fibers did not affect the thermal behavior of EVA (no significant changes of Tm, Tc and Tg were observed), notwithstanding a slight increase in the crystallinity degree, especially for EVA/HFB 90/10 and 80/20. Conversely, biochar fibers enhanced the thermo-oxidative stability of the composites, which increased with increasing the biochar content. EVA/HFB composites showed higher stiffness and lower ductility than neat EVA. In addition, high concentrations of fiber biochar allowed achieving higher thermal conductivity and microwave electrical conductivity. In particular, EVA/HFB 60/40 showed a thermal conductivity higher than that of neat EVA (respectively, 0.40 vs. 0.33 W·m⁻¹ ·K⁻¹); the same composite exhibited an up to twenty-fold increased microwave conductivity. Finally, the combination of stiffness, enhanced thermal conductivity and intrinsic lubricating features of the filler resulted in excellent wear resistance and friction reduction in comparison with unfilled EVA. Full article

The present study investigated the effect of biochar (BC) addition on mechanical, thermal, and water resistance properties of PLA and hemp-PLA-based composites. BC was combined with variable concentration to PLA (5 wt%, 10 wt%, and 20 wt%) and hemp (30 wt%)-PLA (5 wt% and 10 wt%); then, composites were blended and injection molded. Samples were characterized by color measurements, tensile tests, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and water contact angle analysis. Experimental results showed that adding 5 wt% of BC enhanced the composite’s tensile modulus of elasticity and strength. Hence, the use of optimized loading of BC improved the mechanical strength of the composites. However, after BC addition, thermal stability slightly decreased compared with that of neat PLA due to the catalytic effect of BC particles. Moreover, the water-repelling ability decreased as BC content increased due to the specific hydrophilic characteristics of the BC used and its great porosity. Full article

Recently Bisphenol A (BPA) is one of the persistent trace hazardous estrogenic contaminants in the environment, that can trigger a severe threat to humans and environment even at minuscule concentrations. Thus, this work focused on the synthesis of neat and magnetic biochar (BC) as a sustainable and inexpensive adsorbent to remove BPA from aqueous environment. Novel magnetic biochar was efficiently synthesized by utilizing palm kernel shell, using ferric chloride and ferrous chloride as magnetic medium via chemical co-precipitation technique. In this experimental study, the influence of operating factors comprising contact time (20–240 min), pH (3.0–12.0), adsorbent dose (0.2–0.8 g), and starting concentrations of BPA (8.0–150 ppm) were studied in removing BPA during batch adsorption system using neat biochar and magnetic biochar. It was observed that the magnetically loaded BC demonstrates superior maximum removal efficiency of BPA with 94.2%, over the neat biochar. The functional groups (FTIR), Zeta potential, vibrating sample magnetometer (VSM), surface and textural properties (BET), surface morphology, and mineral constituents (FESEM/EDX), and chemical composition (XRD) of the adsorbents were examined. The experimental results demonstrated that the sorption isotherm and kinetics were suitably described by pseudo-second-order model and Freundlich model, respectively. By studying the adsorption mechanism, it was concluded that π-π electron acceptor–donor interaction (EAD), hydrophobic interaction, and hydrogen bond were the principal drives for the adsorption of BPA onto the neat BC and magnetic BC. Full article

Biocomposites based on poly(lactic acid) (PLA) and biochar (BC) particles derived from spent ground coffee were prepared using two different processing routes, namely melt mixing and solvent casting. The formulated biocomposites were characterized through rheological, thermal, and mechanical analyses, aiming at evaluating the effects of the filler content and of the processing method on their final properties. The rheological characterization demonstrated the effectiveness of both exploited strategies in achieving a good level of filler dispersion within the matrix, notwithstanding the occurrence of a remarkable decrease of the PLA molar mass during the processing at high temperature. Nevertheless, significant alterations of the PLA rheological behavior were observed in the composites obtained by melt mixing. Differential scanning calorimetry (DSC) measurements indicated a remarkable influence of the processing method on the thermal behavior of biocomposites. More specifically, melt mixing caused the appearance of two melting peaks, though the structure of the materials remained almost amorphous; conversely, a significant increase of the crystalline phase content was observed for solvent cast biocomposites containing low amounts of filler that acted as nucleating agents. Finally, thermogravimetric analyses suggested a catalytic effect of BC particles on the degradation of PLA; its biocomposites showed decreased thermal stability as compared with the neat PLA matrix. Full article

In this work we focused our attention on an innovative use of food residual biomasses. In particular, we produced biochar from coffee waste and used it as filler in epoxy resin composites with the aim to increase their electrical properties. Electrical conductivity was studied for the biochar and biochar-based composite in function of pressure applied. The results obtained were compared with carbon black and carbon black composites. We demonstrated that, even if the coffee biochar had less conductivity compared with carbon black in powder form, it created composites with better conductivity in comparison with carbon black composites. In addition, composite mechanical properties were tested and they generally improved with respect to neat epoxy resin. Full article

Production of versatile composites is a very attractive field. Carbon containing epoxy resins are one of the most relevant reinforced plastics used for a wide number of applications. In this research, we studied the influence of five different commercial biochar samples for the selective enhancement of brittleness and ductility of an epoxy based composite. We proved the relationship between biochar morphology and composites mechanical properties with the aid of FT-IR and FE-SEM analysis. We were able to improve the neat resin mechanical properties by doubling its Young’s modulus and ultimate tensile strength using a wheat straw derived material, and to increase its elongation by 40%, we used a Miscanthus derived biochar. Full article