Search Results (4)

Lithium-ion batteries are widely used in digital, power and energy storage fields due to their high capacity and high cycle life advantages. This paper systematically screens the formulation system and designs a high-efficiency production line that can effectively improve production efficiency, reduce production costs, and lower energy consumption per unit product. The produced nano-silicon-enhanced graphite anode material has excellent performance. The selection of silicon raw materials, types of solvents, types of dispersants, and grinding processes is studied to investigate the influence of these four factors on the wet grinding process for preparing nano-silicon. Finally, metal silicon obtained by air flow pulverization is selected as the raw material, isopropanol is used as the solvent, FA01 (carboxylic acid type) is used as the dispersant, and a two-stage wet grinding process is adopted to prepare the nano-silicon dispersion solution. Zirconia beads of 0.5 mm and 0.2 mm size are used as the grinding media for the first and second stages, respectively, with filling rates of 80% and 90%, respectively. The final prepared nano-silicon dispersion is stable in dispersion and has a narrow particle size distribution. The nano-silicon dispersion solution and the multi-walled carbon nanotube dispersion solution are mechanically ground and mixed using a sand mill. At the same time, the multi-walled carbon nanotubes are coated with the nano-silicon. Then, artificial graphite is added for compounding. Finally, through spray drying, the Si@MWCNTs@graphite (SMG) nano-silicon-enhanced graphite negative electrode material is prepared. The SMG nano-silicon-enhanced graphite negative electrode material with a silicon content of 2% has a first Coulomb efficiency of up to 84.32%. Full article

Silicon alloy-based materials are widely studied as high-capacity anode materials to replace commercial graphite in lithium-ion batteries (LIBs). Among these, silicon suboxide (SiO_x) offers superior cycling performance compared to pure Si-based materials. However, achieving a high initial Coulombic efficiency (ICE) remains a key challenge. To address this, previous studies have explored Si_xO composites (x ≈ 1, 2), where nano-Si is uniformly dispersed within a Si suboxide matrix to enhance ICE. While this approach improves reversible capacity and ICE compared to conventional SiO, it still falls short of the capacity achieved with pure Si. This study employs a high-energy mechanical milling approach with increased Si content to achieve higher reversible capacity and further enhance the ICE while also examining the effects of trace oxygen uniformly distributed within the Si suboxide matrix. Structural characterization via X-ray diffraction, Raman spectroscopy, and electron microscopy confirm that Si crystallites (<10 nm) are homogeneously embedded within the SiO_x matrix, reducing crystalline Si size and inducing partial amorphization. Electrochemical analysis demonstrates an ICE of 89% and a reversible capacity of 2558 mAh g⁻¹, indicating significant performance improvements. Furthermore, carbon incorporation enhances cycling stability, underscoring the material’s potential for commercial applications. Full article

Silicon is a worthy substitute anode material for lithium-ion batteries because it offers high theoretical capacity and low working potentials vs. Li⁺/Li. However, immense volume changes and the low intrinsic conductivity of Si hampers its practical applications. In this study, nano/micro silicon particles are achieved by ball milling silicon mesh powder as a scalable process. Subsequent metal (Cu/Fe/Mn) doping into nano/micro silicon by low-temperature annealing, followed by high-temperature annealing with graphite, gives a metal-doped silicon/graphite composite. The obtained composites were studied as anodes for Li-ion batteries, and they delivered high reversible capacities of more than 1000 mAh g⁻¹ with improved Li⁺ diffusion properties. The full cells from these composite anodes vs. LiCoO₂ cathodes delivered suitable energy densities for Li⁺ storage applications. The enhanced electrochemical properties are accredited to the synergistic effect of metal doping and graphite addition to silicon and exhibit potential for suitable Li⁺ energy storage applications. Full article

Silicon is investigated as one of the most prospective anode materials for next generation lithium ion batteries due to its superior theoretical capacity (3580 mAh g⁻¹), but its commercial application is hindered by its inferior dynamic property and poor cyclic performance. Herein, we presented a facile method for preparing silicon/tin@graphite-amorphous carbon (Si/Sn@G–C) composite through hydrolyzing of SnCl₂ on etched Fe–Si alloys, followed by ball milling mixture and carbon pyrolysis reduction processes. Structural characterization indicates that the nano-Sn decorated porous Si particles are coated by graphite and amorphous carbon. The addition of nano-Sn and carbonaceous materials can effectively improve the dynamic performance and the structure stability of the composite. As a result, it exhibits an initial columbic efficiency of 79% and a stable specific capacity of 825.5 mAh g⁻¹ after 300 cycles at a current density of 1 A g⁻¹. Besides, the Si/Sn@G–C composite exerts enhanced rate performance with 445 mAh g⁻¹ retention at 5 A g⁻¹. This work provides an approach to improve the electrochemical performance of Si anode materials through reasonable compositing with elements from the same family. Full article