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21 pages, 19752 KiB  
Article
Phase Characterisation for Recycling of Shredded Waste Printed Circuit Boards
by Laurance Donnelly, Duncan Pirrie, Matthew Power and Andrew Menzies
Recycling 2025, 10(4), 157; https://doi.org/10.3390/recycling10040157 - 6 Aug 2025
Abstract
In this study, we adopt a geometallurgical analytical approach common in mineral processing in the characterization of samples of shredded waste printed circuit board (PCB) E-waste, originating from Europe. Conventionally, bulk chemical analysis provides a value for E-waste; however, chemical analysis alone does [...] Read more.
In this study, we adopt a geometallurgical analytical approach common in mineral processing in the characterization of samples of shredded waste printed circuit board (PCB) E-waste, originating from Europe. Conventionally, bulk chemical analysis provides a value for E-waste; however, chemical analysis alone does not provide information on the textural variability, phase complexity, grain size, particle morphology, phase liberation and associations. To address this, we have integrated analysis using binocular microscopy, manual scanning electron microscopy, phase, textural and compositional analyses by automated (SEM-EDS), phase analysis based on (Automated Material Identification and Classification System (AMICS) software, and elemental analysis using micro-XRF. All methods used have strengths and limitations, but an integration of these analytical tools allows the detailed characterization of the texture and composition of the E-waste feeds, ahead of waste reprocessing. These data can then be used to aid the design of optimized processing circuits for the recovery of the key payable components, and assist in the commercial trading of e-scrap. Full article
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22 pages, 9028 KiB  
Article
Mechanochemical Activation of Basic Oxygen Furnace Slag: Insights into Particle Modification, Hydration Behavior, and Microstructural Development
by Maochun Xu, Liuchao Guo, Junshan Wen, Xiaodong Hu, Lei Wang and Liwu Mo
Materials 2025, 18(15), 3687; https://doi.org/10.3390/ma18153687 - 6 Aug 2025
Abstract
This study proposed a mechanochemical activation strategy using ethanol-diisopropanolamine (EDIPA) to improve the grindability and hydration reactivity of basic oxygen furnace slag (BOFS), aiming for its large-scale industrial utilization. The incorporation of EDIPA significantly refined the particle size distribution and reduced the repose [...] Read more.
This study proposed a mechanochemical activation strategy using ethanol-diisopropanolamine (EDIPA) to improve the grindability and hydration reactivity of basic oxygen furnace slag (BOFS), aiming for its large-scale industrial utilization. The incorporation of EDIPA significantly refined the particle size distribution and reduced the repose angle. As a result, the compressive strength of BOFS paste increased by 25.4 MPa at 28 d with only 0.08 wt.% EDIPA. Conductivity tests demonstrated that EDIPA strongly complexes with Ca2+, Al3+, and Fe3+, facilitating the dissolution of active mineral phases, such as C12A7 and C2F, and accelerating hydration reactions. XRD and TG analyses confirmed that the incorporation of EDIPA facilitated the formation of Mc (C4(A,F)ČH11) and increased the content of C-S-H, both of which contributed to microstructural densification. Microstructural observations further revealed that EDIPA refined Ca(OH)2 crystals, increasing their specific surface area from 4.7 m2/g to 35.2 m2/g. The combined effect of crystal refinement and enhanced hydration product formation resulted in reduced porosity and improved mechanical properties. Overall, the results demonstrated that EDIPA provided an economical, effective, and scalable means of activating BOFS, thereby promoting its high-value utilization in low-carbon construction materials. Full article
(This article belongs to the Special Issue Advances in Sustainable Construction Materials, Third Edition)
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21 pages, 3085 KiB  
Article
Poultry Manure-Derived Biochar Synthesis, Characterization, and Valorization in Agriculture: Effect of Pyrolysis Temperature and Metal-Salt Modification
by Samar Hadroug, Leila El-Bassi, Salah Jellali, Ahmed Amine Azzaz, Mejdi Jeguirim, Helmi Hamdi, James J. Leahy, Amine Aymen Assadi and Witold Kwapinski
Soil Syst. 2025, 9(3), 85; https://doi.org/10.3390/soilsystems9030085 (registering DOI) - 4 Aug 2025
Viewed by 134
Abstract
In the present work, six biochars were produced from the pyrolysis of poultry manure at 400 °C and 600 °C (PM-B-400 and PM-B-600), and their post-modification with, respectively, iron chloride (PM-B-400-Fe and PM-B-600-Fe) and potassium permanganate (PM-B-400-Mn and PM-B-600-Mn). First, these biochars were [...] Read more.
In the present work, six biochars were produced from the pyrolysis of poultry manure at 400 °C and 600 °C (PM-B-400 and PM-B-600), and their post-modification with, respectively, iron chloride (PM-B-400-Fe and PM-B-600-Fe) and potassium permanganate (PM-B-400-Mn and PM-B-600-Mn). First, these biochars were deeply characterized through the assessment of their particle size distribution, pH, electrical conductivity, pH at point-zero charge, mineral composition, morphological structure, and surface functionality and crystallinity, and then valorized as biofertilizer to grow spring barley at pot-scale for 40 days. Characterization results showed that Fe- and Mn-based nanoparticles were successfully loaded onto the surface of the post-modified biochars, which significantly enhanced their structural and surface chemical properties. Moreover, compared to the control treatment, both raw and post-modified biochars significantly improved the growth parameters of spring barley plants (shoot and root length, biomass weight, and nutrient content). The highest biomass production was obtained for the treatment with PM-B-400-Fe, owing to its enhanced physico-chemical properties and its higher ability in releasing nutrients and immobilizing heavy metals. These results highlight the potential use of Fe-modified poultry manure-derived biochar produced at low temperatures as a sustainable biofertilizer for soil enhancement and crop yield improvement, while addressing manure management issues. Full article
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34 pages, 4961 KiB  
Article
Study on Grinding Optimization of Cassiterite Polymetallic Sulfide Ore Based on Single-Factor Test Method
by Jinlin Yang, Pengyan Zhu, Xingjian Deng, Hengjun Li, Shaojian Ma and Dingzheng Wang
Minerals 2025, 15(8), 827; https://doi.org/10.3390/min15080827 - 3 Aug 2025
Viewed by 117
Abstract
Cassiterite polymetallic sulfide ore exhibits a complex mineral composition and significant variations in mineral properties, which frequently lead to issues such as the over-grinding of cassiterite and under-grinding of sulfide minerals during the grinding process. These issues consequently impair liberation performance in subsequent [...] Read more.
Cassiterite polymetallic sulfide ore exhibits a complex mineral composition and significant variations in mineral properties, which frequently lead to issues such as the over-grinding of cassiterite and under-grinding of sulfide minerals during the grinding process. These issues consequently impair liberation performance in subsequent beneficiation stages. Among these factors, the grinding media ratios stand as one of the critical factors influencing grinding efficiency. Based on these, the paper adopts the single-factor test method to systematically study the influence law of factors such as grinding time, mill rotational rate, and mill filling rate on the particle size composition of ore grinding products and the grinding technology efficiency under different media conditions; in addition, it is compared with the influence law of different conditions of media ratios on the grinding efficiency of ore. The results show that the optimal parameters of the grinding operation are obtained at the grinding time of 4 min, the mill rotational rate of 60%, and the filling rate of 35%. The grinding time and mill filling rate have a relatively more significant effect on the product particle size distribution, while the effect of the mill rotational rate is relatively less significant. When the parameters of grinding operations are optimal, the yield of qualified particle size and grinding technical efficiency are used as the evaluation indices, respectively. Overall, the order of the grinding effect of different media conditions was as follows: steel ball combination of Φ20 mm and Φ25 mm > steel balls of three single sizes > steel ball combination of Φ20 mm and Φ30 mm. The optimal grinding media ratios are Φ20 mm and Φ25 mm (the percentage of the Φ20 mm ball is 90%). The reasonable media ratios will effectively coordinate the optimal grinding effect between different media. The research results can provide the necessary basic data for the subsequent grinding optimization of cassiterite polymetallic sulfide ores. Full article
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13 pages, 1750 KiB  
Article
Mineral-Based Synthesis of CuFe2O4 Nanoparticles via Co-Precipitation and Microwave Techniques Using Leached Copper Solutions from Mined Minerals
by Carolina Venegas Abarzúa, Mauricio J. Morel, Gabriela Sandoval-Hevia, Thangavel Kavinkumar, Natarajan Chidhambaram, Sathish Kumar Kamaraj, Nagarajan Dineshbabu and Arun Thirumurugan
Minerals 2025, 15(8), 819; https://doi.org/10.3390/min15080819 - 1 Aug 2025
Viewed by 139
Abstract
Environmental sustainability and responsible resource utilization are critical global challenges. In this work, we present a sustainable and circular-economy-based approach for synthesizing CuFe2O4 nanoparticles by directly utilizing copper oxide minerals sourced from Chilean mining operations. Copper sulfate (CuSO4) [...] Read more.
Environmental sustainability and responsible resource utilization are critical global challenges. In this work, we present a sustainable and circular-economy-based approach for synthesizing CuFe2O4 nanoparticles by directly utilizing copper oxide minerals sourced from Chilean mining operations. Copper sulfate (CuSO4) was extracted from these minerals through acid leaching and used as a precursor for nanoparticle synthesis via both chemical co-precipitation and microwave-assisted methods. The influence of different precipitating agents—NaOH, Na2CO3, and NaF—was systematically evaluated. XRD and FESEM analyses revealed that NaOH produced the most phase-pure and well-dispersed nanoparticles, while NaF resulted in secondary phase formation. The microwave-assisted method further improved particle uniformity and reduced agglomeration due to rapid and homogeneous heating. Electrochemical characterization was conducted to assess the suitability of the synthesized CuFe2O4 for supercapacitor applications. Cyclic voltammetry (CV) and galvanostatic charge–discharge (GCD) measurements confirmed pseudocapacitive behavior, with a specific capacitance of up to 1000 F/g at 2 A/g. These findings highlight the potential of CuFe2O4 as a low-cost, high-performance electrode material for energy storage. This study underscores the feasibility of converting primary mined minerals into functional nanomaterials while promoting sustainable mineral valorization. The approach can be extended to other critical metals and mineral residues, including tailings, supporting the broader goals of a circular economy and environmental remediation. Full article
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18 pages, 6409 KiB  
Article
MICP-Treated Coral Aggregate and Its Application in Marine Concrete
by Rui Xu, Baiyu Li, Xiaokang Liu, Ben Peng, Guanghua Lu, Changsheng Yue and Lei Zhang
Materials 2025, 18(15), 3619; https://doi.org/10.3390/ma18153619 - 1 Aug 2025
Viewed by 217
Abstract
In marine engineering applications, substituting conventional crushed stone coarse aggregates with coral aggregates offers dual advantages: reduced terrestrial quarrying operations and minimized construction material transportation costs. However, the inherent characteristics of coral aggregates—low bulk density, high porosity, and elevated water absorption capacity—adversely influence [...] Read more.
In marine engineering applications, substituting conventional crushed stone coarse aggregates with coral aggregates offers dual advantages: reduced terrestrial quarrying operations and minimized construction material transportation costs. However, the inherent characteristics of coral aggregates—low bulk density, high porosity, and elevated water absorption capacity—adversely influence concrete workability and mechanical performance. To address these limitations, this investigation employed microbial-induced carbonate precipitation (MICP) for aggregate modification. The experimental design systematically evaluated the impacts of substrate concentration (1 mol/L) and mineralization period (14 days) on three critical parameters, mass gain percentage, water absorption reduction, and apparent density enhancement, across distinct particle size fractions (4.75–9.5 mm, 9.5–20 mm) and density classifications. Subsequent application trials assessed the performance of MICP-treated aggregates in marine concrete formulations. Results indicated that under a substrate concentration of 1 mol/L and mineralization period of 14 days, lightweight coral aggregates and coral aggregates within the 4.75–9.5 mm size fraction exhibited favorable modification effects. Specifically, their mass gain rates reached 11.75% and 11.22%, respectively, while their water absorption rates decreased by 32.22% and 34.75%, respectively. Apparent density increased from initial values of 1764 kg/m3 and 1930 kg/m3 to 2050 kg/m3 and 2207 kg/m3. Concrete mixtures incorporating modified aggregates exhibited enhanced workability and strength improvement at all curing ages. The 28-day compressive strengths reached 62.1 MPa (11.69% increment), 46.2 MPa (6.94% increment), and 60.1 MPa (14.91% increment) for the 4.75–9.5 mm, 9.5–20 mm, and continuous grading groups, respectively, compared to untreated counterparts. Full article
(This article belongs to the Section Construction and Building Materials)
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26 pages, 8845 KiB  
Article
Occurrence State and Genesis of Large Particle Marcasite in a Thick Coal Seam of the Zhundong Coalfield in Xinjiang
by Xue Wu, Ning Lü, Shuo Feng, Wenfeng Wang, Jijun Tian, Xin Li and Hayerhan Xadethan
Minerals 2025, 15(8), 816; https://doi.org/10.3390/min15080816 - 31 Jul 2025
Viewed by 176
Abstract
The Junggar Basin contains a large amount of coal resources and is an important coal production base in China. The coal seam in Zhundong coalfield has a large single-layer thickness and high content of inertinite, but large particle Fe-sulphide minerals are associated with [...] Read more.
The Junggar Basin contains a large amount of coal resources and is an important coal production base in China. The coal seam in Zhundong coalfield has a large single-layer thickness and high content of inertinite, but large particle Fe-sulphide minerals are associated with coal seams in some mining areas. A series of economic and environmental problems caused by the combustion of large-grained Fe-sulphide minerals in coal have seriously affected the economic, clean and efficient utilization of coal. In this paper, the ultra-thick coal seam of the Xishanyao formation in the Yihua open-pit mine of the Zhundong coalfield is taken as the research object. Through the analysis of coal quality, X-ray fluorescence spectrometer test of major elements in coal, inductively coupled plasma mass spectrometry test of trace elements, SEM-Raman identification of Fe-sulphide minerals in coal and LA-MC-ICP-MS test of sulfur isotope of marcasite, the coal quality characteristics, main and trace element characteristics, macro and micro occurrence characteristics of Fe-sulphide minerals and sulfur isotope characteristics of marcasite in the ultra-thick coal seam of the Xishanyao formation are tested. On this basis, the occurrence state and genesis of large particle Fe-sulphide minerals in the ultra-thick coal seam of the Xishanyao formation are clarified. The main results and understandings are as follows: (1) the occurrence state of Fe-sulphide minerals in extremely thick coal seams is clarified. The Fe-sulphide minerals in the extremely thick coal seam are mainly marcasite, and concentrated in the YH-2, YH-3, YH-8, YH-9, YH-14, YH-15 and YH-16 horizons. Macroscopically, Fe-sulphide minerals mainly occur in three forms: thin film Fe-sulphide minerals, nodular Fe-sulphide minerals, and disseminated Fe-sulphide minerals. Microscopically, they mainly occur in four forms: flake, block, spearhead, and crack filling. (2) The difference in sulfur isotope of marcasite was discussed, and the formation period of marcasite was preliminarily divided. The overall variation range of the δ34S value of marcasite is wide, and the extreme values are quite different. The polyflake marcasite was formed in the early stage of diagenesis and the δ34S value was negative, while the fissure filling marcasite was formed in the late stage of diagenesis and the δ34S value was positive. (3) The coal quality characteristics of the thick coal seam were analyzed. The organic components in the thick coal seam are mainly inertinite, and the inorganic components are mainly clay minerals and marcasite. (4) The difference between the element content in the thick coal seam of the Zhundong coalfield and the average element content of Chinese coal was compared. The major element oxides in the thick coal seam are mainly CaO and MgO, followed by SiO2, Al2O3, Fe2O3 and Na2O. Li, Ga, Ba, U and Th are enriched in trace elements. (5) The coal-accumulating environment characteristics of the extremely thick coal seam are revealed. The whole thick coal seam is formed in an acidic oxidation environment, and the horizon with Fe-sulphide minerals is in an acidic reduction environment. The acidic reduction environment is conducive to the formation of marcasite and is not conducive to the formation of pyrite. (6) There are many matrix vitrinite, inertinite content, clay content, and terrigenous debris in the extremely thick coal seam. The good supply of peat swamp, suitable reduction environment and pH value, as well as groundwater leaching and infiltration, together cause the occurrence of large-grained Fe-sulphide minerals in the extremely thick coal seam of the Xishanyao formation in the Zhundong coalfield. Full article
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22 pages, 1916 KiB  
Article
Freeze-Dried Probiotic Fermented Camel Milk Enriched with Ajwa Date Pulp: Evaluation of Functional Properties, Probiotic Viability, and In Vitro Antidiabetic and Anticancer Activities
by Sally S. Sakr and Hassan Barakat
Foods 2025, 14(15), 2698; https://doi.org/10.3390/foods14152698 - 31 Jul 2025
Viewed by 306
Abstract
Noncommunicable diseases (NCDs) like diabetes and cancer drive demand for therapeutic functional foods. This study developed freeze-dried fermented camel milk (FCM) with Ajwa date pulp (ADP), evaluating its physical and functional properties, probiotic survival, and potential benefits for diabetes and cancer. To achieve [...] Read more.
Noncommunicable diseases (NCDs) like diabetes and cancer drive demand for therapeutic functional foods. This study developed freeze-dried fermented camel milk (FCM) with Ajwa date pulp (ADP), evaluating its physical and functional properties, probiotic survival, and potential benefits for diabetes and cancer. To achieve this target, six FCM formulations were prepared using ABT-5 starter culture (containing Lactobacillus acidophilus, Bifidobacterium bifidum, and Streptococcus thermophilus) with or without Lacticaseibacillus rhamnosus B-1937 and ADP (12% or 15%). The samples were freeze-dried, and their functional properties, such as water activity, dispersibility, water absorption capacity, water absorption index, water solubility index, insolubility index, and sedimentation, were assessed. Reconstitution properties such as density, flowability, air content, porosity, loose bulk density, packed bulk density, particle density, carrier index, Hausner ratio, porosity, and density were examined. In addition, color and probiotic survivability under simulated gastrointestinal conditions were analyzed. Also, antidiabetic potential was assessed via α-amylase and α-glucosidase inhibition assays, while cytotoxicity was evaluated using the MTT assay on Caco-2 cells. The results show that ADP supplementation significantly improved dispersibility (up to 72.73% in FCM15D+L). These improvements are attributed to changes in particle size distribution and increased carbohydrate and mineral content, which facilitate powder rehydration and reduce clumping. All FCM variants demonstrated low water activity (0.196–0.226), indicating good potential for shelf stability. The reconstitution properties revealed that FCM powders with ADP had higher bulk and packed densities but lower particle density and porosity than controls. Including ADP reduced interstitial air and increased occluded air within the powders, which may minimize oxidation risks and improve packaging efficiency. ADP incorporation resulted in a significant decrease in lightness (L*) and increases in redness (a*) and yellowness (b*), with greater pigment and phenolic content at higher ADP levels. These changes reflect the natural colorants and browning reactions associated with ADP, leading to a more intense and visually distinct product. Probiotic survivability was higher in ADP-fortified samples, with L. acidophilus and B. bifidum showing resilience in intestinal conditions. The FCM15D+L formulation exhibited potent antidiabetic effects, with IC50 values of 111.43 μg mL−1 for α-amylase and 77.21 μg mL−1 for α-glucosidase activities, though lower than control FCM (8.37 and 10.74 μg mL−1, respectively). Cytotoxicity against Caco-2 cells was most potent in non-ADP samples (IC50: 82.22 μg mL−1 for FCM), suggesting ADP and L. rhamnosus may reduce antiproliferative effects due to proteolytic activity. In conclusion, the study demonstrates that ADP-enriched FCM is a promising functional food with enhanced probiotic viability, antidiabetic potential, and desirable physical properties. This work highlights the potential of camel milk and date synergies in combating some NCDs in vitro, suggesting potential for functional food application. Full article
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19 pages, 4297 KiB  
Article
Bioactivity of Glass Carbomer Versus Conventional GICs in Sound Enamel and Dentine: A 12-Month SEM-EDS Study
by Dubravka Turjanski, Suzana Jakovljević, Dragutin Lisjak, Petra Bučević Sojčić, Fran Glavina, Kristina Goršeta and Domagoj Glavina
Materials 2025, 18(15), 3580; https://doi.org/10.3390/ma18153580 - 30 Jul 2025
Viewed by 174
Abstract
Glass ionomer cements (GICs) are bioactive restorative materials valued for their sustained ion release and remineralisation capacity. However, their long-term interactions with sound enamel and dentine remain underexplored. This 12-month in vitro study aimed to evaluate microstructural and compositional changes in sound dental [...] Read more.
Glass ionomer cements (GICs) are bioactive restorative materials valued for their sustained ion release and remineralisation capacity. However, their long-term interactions with sound enamel and dentine remain underexplored. This 12-month in vitro study aimed to evaluate microstructural and compositional changes in sound dental tissues adjacent to four GICs—Ketac Universal, Fuji IX and Equia Forte Fil (conventional GICs) and the advanced Glass Carbomer (incorporating hydroxyapatite nanoparticles)—using field-emission scanning electron microscopy (FE-SEM) and energy-dispersive X-ray spectroscopy (EDS). Glass Carbomer uniquely formed hydroxyapatite nanoparticles and mineralised regions indicative of active biomineralisation—features not observed with conventional GICs. It also demonstrated greater fluoride uptake into dentine and higher silicon incorporation in both enamel and dentine. Conventional GICs exhibited filler particle dissolution and mineral deposition within the matrix over time; among them, Equia Forte released the most fluoride while Fuji IX released the most strontium. Notably, ion uptake was consistently higher in dentine than in enamel for all materials. These findings indicate that Glass Carbomer possesses superior bioactivity and mineralising potential which may contribute to the reinforcement of sound dental tissues and the prevention of demineralisation. However, further in vivo studies are required to confirm these effects under physiological conditions. Full article
(This article belongs to the Special Issue Antibacterial Dental Materials)
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17 pages, 2495 KiB  
Article
Production Capacity and Temperature–Pressure Variation Laws in Depressurization Exploitation of Unconsolidated Hydrate Reservoir in Shenhu Sea Area
by Yuanwei Sun, Yuanfang Cheng, Yanli Wang, Jian Zhao, Xian Shi, Xiaodong Dai and Fengxia Shi
Processes 2025, 13(8), 2418; https://doi.org/10.3390/pr13082418 - 30 Jul 2025
Viewed by 253
Abstract
The Shenhu sea area is rich in unconsolidated hydrate reserves, but the formation mineral particles are small, the rock cementation is weak, and the coupling mechanism of hydrate phase change, fluid seepage, and formation deformation is complex, resulting in unclear productivity change law [...] Read more.
The Shenhu sea area is rich in unconsolidated hydrate reserves, but the formation mineral particles are small, the rock cementation is weak, and the coupling mechanism of hydrate phase change, fluid seepage, and formation deformation is complex, resulting in unclear productivity change law under depressurization exploitation. Therefore, a thermal–fluid–solid–chemical coupling model for natural gas hydrate depressurization exploitation in the Shenhu sea area was constructed to analyze the variation law of reservoir parameters and productivity. The results show that within 0–30 days, rapid near-well pressure drop (13.83→9.8 MPa, 36.37%) drives peak gas production (25,000 m3/d) via hydrate dissociation, with porosity (0.41→0.52) and permeability (75→100 mD) increasing. Within 30–60 days, slower pressure decline (9.8→8.6 MPa, 12.24%) and fines migration cause permeability fluctuations (120→90 mD), reducing gas production to 20,000 m3/d. Within 60–120 days, pressure stabilizes (~7.6 MPa) with residual hydrate saturation < 0.1, leading to stable low permeability (60 mD) and gas production (15,000 m3/d), with cumulative production reaching 2.2 × 106 m3. This study clarifies that productivity is governed by coupled “pressure-driven dissociation–heat limitation–fines migration” mechanisms, providing key insights for optimizing depressurization strategies (e.g., timed heat supplementation, anti-clogging measures) to enhance commercial viability of unconsolidated hydrate reservoirs. Full article
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27 pages, 3262 KiB  
Article
Energy-Efficient Gold Flotation via Coarse Particle Generation Using VSI and HPGR Comminution
by Sindhura Thatipamula and Sheila Devasahayam
Materials 2025, 18(15), 3553; https://doi.org/10.3390/ma18153553 - 29 Jul 2025
Viewed by 192
Abstract
This study investigates the impact of two comminution technologies—Vertical Shaft Impactors (VSI) and High-Pressure Grinding Rolls (HPGR)—on gold flotation performance, using ore samples from the Ballarat Gold Mine, Australia. The motivation stems from the growing need to improve energy efficiency and flotation recovery [...] Read more.
This study investigates the impact of two comminution technologies—Vertical Shaft Impactors (VSI) and High-Pressure Grinding Rolls (HPGR)—on gold flotation performance, using ore samples from the Ballarat Gold Mine, Australia. The motivation stems from the growing need to improve energy efficiency and flotation recovery in mineral processing, particularly under increasing economic and environmental constraints. Despite the widespread use of HPGR and VSI in the industry, limited comparative studies have explored their effects on downstream flotation behavior. Laboratory-scale experiments were conducted across particle size fractions (300–600 µm) using two collector types—Potassium Amyl Xanthate (PAX) and DSP002 (a proprietary dithiophosphate collector) to assess differences in flotation recovery, concentrate grade, and specific energy consumption. The results reveal that HPGR produces more fines and micro-cracks, enhancing liberation but also increasing gangue entrainment and energy demand. Conversely, VSI produces coarser, cubical particles with fewer slimes, achieving higher flotation grades and recoveries at lower energy input. VSI at 600 µm demonstrated the highest flotation efficiency (4241) with only 9.79 kWh/t energy input. These findings support the development of hybrid or tailored comminution strategies for improved flotation selectivity and sustainable processing. Full article
(This article belongs to the Section Construction and Building Materials)
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22 pages, 11338 KiB  
Article
Genesis of Clastic Reservoirs in the First Member of Yaojia Formation, Northern Songliao Basin
by Junhui Li, Qiang Zheng, Yu Cai, Huaye Liu, Tianxin Hu and Haiguang Wu
Minerals 2025, 15(8), 795; https://doi.org/10.3390/min15080795 - 29 Jul 2025
Viewed by 196
Abstract
This study focuses on the clastic reservoir in the first member of Yaojia Formation within Qijia-Gulong Sag, Songliao Basin. The results indicate that the reservoir in the study area develops within a shallow-water delta sedimentary system. The dominant sedimentary microfacies comprise underwater distributary [...] Read more.
This study focuses on the clastic reservoir in the first member of Yaojia Formation within Qijia-Gulong Sag, Songliao Basin. The results indicate that the reservoir in the study area develops within a shallow-water delta sedimentary system. The dominant sedimentary microfacies comprise underwater distributary channels, mouth bars, and sheet sands. Among these, the underwater distributary channel microfacies exhibits primary porosity ranging from 15.97% to 17.71%, showing the optimal reservoir quality, whereas the sheet sand microfacies has a porosity of only 7.45% to 12.08%, indicating inferior physical properties. During diagenesis, compaction notably decreases primary porosity via particle rearrangement and elastic deformation, while calcite cementation and quartz overgrowth further occlude pore throats. Although dissolution can generate secondary porosity (locally up to 40%), the precipitation of clay minerals tends to block pore throats, leading to “ineffective porosity” (permeability generally < 5 mD) and overall low-porosity and low-permeability characteristics. Carbon–oxygen isotope analysis reveals a deficiency in organic acid supply in the study area, restricting the intensity of dissolution alteration. Reservoir quality evolution is dominantly governed by the combined controls of sedimentary microfacies and diagenesis. This study emphasizes that, within shallow-water delta sedimentary settings, the material composition of sedimentary microfacies and the dynamic equilibrium of diagenetic processes jointly govern reservoir property variations. This insight provides critical theoretical support for understanding diagenetic evolution mechanisms in clastic reservoirs and enabling precise prediction of high-quality reservoir distribution. Full article
(This article belongs to the Section Mineral Exploration Methods and Applications)
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17 pages, 5410 KiB  
Article
Mineral Phase Transformation and Leaching Behavior During the Roasting–Acid–Leaching Process of Clay-Type Lithium Ore in the Qaidam Basin
by Xiaoou Zhang, Jing Zhao, Yan Li, Dong An, Huaigang Cheng, Yuliang Ma and Huiping Song
Minerals 2025, 15(8), 777; https://doi.org/10.3390/min15080777 - 24 Jul 2025
Viewed by 171
Abstract
To address lithium extraction from clay-type lithium ore from the Qaidam Basin, this study identified key controlling factors through particle fractionation, acid-leaching–roasting experiments, and mineral characterization. The results demonstrate that particle size optimization enriched the lithium to 87.65 ppm, where a 74% leaching [...] Read more.
To address lithium extraction from clay-type lithium ore from the Qaidam Basin, this study identified key controlling factors through particle fractionation, acid-leaching–roasting experiments, and mineral characterization. The results demonstrate that particle size optimization enriched the lithium to 87.65 ppm, where a 74% leaching rate was achieved with 65 ppm extraction, which established intermediate-sized samples as optimal. During acid leaching, adsorbed lithium ions with a phyllosilicate interlayer were released via the ion exchange process instead of mineral dissolution, as verified by the Li-O/S-O peak shifts in the FTIR spectra. The roasting induced hydroxyl elimination, carbonate decomposition, and silicate restructuring but triggered lithium encapsulation via mineral phase reorganization, which caused a sharp leaching rate decline. Effective lithium extraction requires integrated particle size screening, acid-leaching optimization, and roasting-induced phase encapsulation disruption. This study established theoretical foundations for clay-type lithium ore exploitation. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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31 pages, 8031 KiB  
Article
Study on the Mechanical Properties of Coal Gangue Materials Used in Coal Mine Underground Assembled Pavement
by Jiang Xiao, Yulin Wang, Tongxiaoyu Wang, Yujiang Liu, Yihui Wang and Boyuan Zhang
Appl. Sci. 2025, 15(15), 8180; https://doi.org/10.3390/app15158180 - 23 Jul 2025
Viewed by 192
Abstract
To address the limitations of traditional hardened concrete road surfaces in coal mine tunnels, which are prone to damage and entail high maintenance costs, this study proposes using modular concrete blocks composed of fly ash and coal gangue as an alternative to conventional [...] Read more.
To address the limitations of traditional hardened concrete road surfaces in coal mine tunnels, which are prone to damage and entail high maintenance costs, this study proposes using modular concrete blocks composed of fly ash and coal gangue as an alternative to conventional materials. These blocks offer advantages including ease of construction and rapid, straightforward maintenance, while also facilitating the reuse of substantial quantities of solid waste, thereby mitigating resource wastage and environmental pollution. Initially, the mineral composition of the raw materials was analyzed, confirming that although the physical and chemical properties of Liangshui Well coal gangue are slightly inferior to those of natural crushed stone, they still meet the criteria for use as concrete aggregate. For concrete blocks incorporating 20% fly ash, the steam curing process was optimized with a recommended static curing period of 16–24 h, a temperature ramp-up rate of 20 °C/h, and a constant temperature of 50 °C maintained for 24 h to ensure optimal performance. Orthogonal experimental analysis revealed that fly ash content exerted the greatest influence on the compressive strength of concrete, followed by the additional water content, whereas the aggregate particle size had a comparatively minor effect. The optimal mix proportion was identified as 20% fly ash content, a maximum aggregate size of 20 mm, and an additional water content of 70%. Performance testing indicated that the fabricated blocks exhibited a compressive strength of 32.1 MPa and a tensile strength of 2.93 MPa, with strong resistance to hydrolysis and sulfate attack, rendering them suitable for deployment in weakly alkaline underground environments. Considering the site-specific conditions of the Liangshuijing coal mine, ANSYS 2020 was employed to simulate and analyze the mechanical behavior of the blocks under varying loads, thicknesses, and dynamic conditions. The findings suggest that hexagonal coal gangue blocks with a side length of 20 cm and a thickness of 16 cm meet the structural requirements of most underground mine tunnels, offering a reference model for cost-effective paving and efficient roadway maintenance in coal mines. Full article
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15 pages, 10214 KiB  
Article
Comparative Evaluation of X-Ray Transmission and X-Ray Luminescence Sorting Technologies for Fine Diamond Recovery
by Zachary Lang, Shafiq Alam, Lucy Hunt, Antonio Di Feo, Chris Robben, Yuri Kinakin and Russell Tjossem
Minerals 2025, 15(8), 773; https://doi.org/10.3390/min15080773 - 23 Jul 2025
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Abstract
A study of 300 diamonds in the 2–4 mm size range revealed that X-ray transmission demonstrated a predictable relationship for detecting diamonds, with all diamonds being identified. In contrast, X-ray luminescence showed no consistent relationship between diamond characteristics and detection, and not all [...] Read more.
A study of 300 diamonds in the 2–4 mm size range revealed that X-ray transmission demonstrated a predictable relationship for detecting diamonds, with all diamonds being identified. In contrast, X-ray luminescence showed no consistent relationship between diamond characteristics and detection, and not all diamonds were identified using this method. When comparing the X-ray transmission response of diamonds to common gangue minerals found in dense media separation concentrates, X-ray transmission was found to incidentally detect small amounts of gangue particles. However, no such gangue detection occurred with X-ray luminescence, which responded only to diamonds. In pilot-scale tests, a belt-fed X-ray transmission sorter with a pressurized air ejection mechanism and a chute-fed X-ray luminescence sorter with a mechanical paddle ejection system were evaluated. The X-ray transmission sorter produced an average of 0.28 kg of concentrate per gram of diamonds separated, while the X-ray luminescence sorter generated 0.37 kg of concentrate per gram of diamonds separated. The X-ray transmission sorter achieved 99% diamond recovery, whereas the X-ray luminescence sorter achieved 91% diamond recovery. The higher concentrate mass obtained from the X-ray luminescence sorter is attributed to the ineffectiveness of the mechanical paddles, despite the superior contrast between gangue and diamonds in detection. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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