Study on Grinding Optimization of Cassiterite Polymetallic Sulfide Ore Based on Single-Factor Test Method

Cassiterite polymetallic sulfide ore exhibits a complex mineral composition and significant variations in mineral properties, which frequently lead to issues such as the over-grinding of cassiterite and under-grinding of sulfide minerals during the grinding process. These issues consequently impair liberation performance in subsequent beneficiation stages. Among these factors, the grinding media ratios stand as one of the critical factors influencing grinding efficiency. Based on these, the paper adopts the single-factor test method to systematically study the influence law of factors such as grinding time, mill rotational rate, and mill filling rate on the particle size composition of ore grinding products and the grinding technology efficiency under different media conditions; in addition, it is compared with the influence law of different conditions of media ratios on the grinding efficiency of ore. The results show that the optimal parameters of the grinding operation are obtained at the grinding time of 4 min, the mill rotational rate of 60%, and the filling rate of 35%. The grinding time and mill filling rate have a relatively more significant effect on the product particle size distribution, while the effect of the mill rotational rate is relatively less significant. When the parameters of grinding operations are optimal, the yield of qualified particle size and grinding technical efficiency are used as the evaluation indices, respectively. Overall, the order of the grinding effect of different media conditions was as follows: steel ball combination of Φ20 mm and Φ25 mm > steel balls of three single sizes > steel ball combination of Φ20 mm and Φ30 mm. The optimal grinding media ratios are Φ20 mm and Φ25 mm (the percentage of the Φ20 mm ball is 90%). The reasonable media ratios will effectively coordinate the optimal grinding effect between different media. The research results can provide the necessary basic data for the subsequent grinding optimization of cassiterite polymetallic sulfide ores.