Search Results (46)

Microbiologically Influenced Corrosion (MIC) significantly endangers steel infrastructure, particularly in marine and buried environments, causing considerable economic and environmental damage. Sulphate-reducing bacteria (SRB) are primary supporters of MIC, accelerating iron corrosion through hydrogen sulfide production. Conventional mitigation strategies, including protective coatings and cathodic protection, often face challenges such as limited effectiveness against SRB and the aggressiveness of saltwater corrosion. This study explores a novel approach by directly introducing zinc oxide (ZnO) nanoparticles into the microbial medium to inhibit SRB activity and reduce MIC. Iron metal coupons were immersed in seawater under three conditions: control (seawater only), seawater with SRB, and SRB with ZnO nanoparticles. These coupons were used as electrodes in microbial fuel cells to obtain real-time voltage readings. At the same time, corrosion was evaluated using cyclic voltammetry (CV), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), mass loss, and pH measurements. Results demonstrate that ZnO nanoparticles significantly inhibited SRB growth, as confirmed by the antibiotic susceptibility test (ABST). It was revealed that the corrosion rate increased by 21.3% in the presence of SRB compared to the control, whereas the ZnO-added electrode showed a 21.7% reduction in corrosion rate relative to the control. SEM showed prominent corrosive products on SRB-exposed coupons. ZnO-added coupons exhibited a protective layer with grass-like whisker structures, and EDX results confirmed reduced sulfur and iron sulfide deposits, indicating suppressed SRB metabolic activity. ABST confirmed ZnO’s antimicrobial properties by producing clear inhibition zones. ZnO nanoparticles offer the dual benefits of antimicrobial activity and corrosion resistance by forming protective self-coatings and inhibiting microbial growth, making them a scalable and eco-friendly alternative to traditional corrosion inhibitors. This application can significantly extend the lifespan of iron structures, particularly in environments prone to microbial corrosion, demonstrating the potential of nanomaterials in combating microbiologically influenced corrosion (MIC). Full article

Aluminium metal matrix composites (AMMCs) incorporate aluminium alloys reinforced with fibres (continuous/discontinuous), whiskers, or particulate. These materials were engineered as advanced solutions for demanding sectors including construction, aerospace, automotive, and marine. Micro- and nano-scale reinforcing particles typically enable attainment of exceptional combined properties, including reduced density with ultra-high strength, enhanced fatigue strength, superior creep resistance, high specific strength, and specific stiffness. Microstructural, mechanical, and tribological characterizations were performed, evaluating input parameters like reinforcement weight percentage, applied normal load, sliding speed, and sliding distance. Fabricated nanocomposites underwent tribometer testing to quantify abrasive and erosive wear behaviour. Multiple investigations employed the Taguchi technique with regression modelling. Analysis of variance (ANOVA) assessed the influence of varied test constraints. Applied load constituted the most significant factor affecting the physical/statistical attributes of nanocomposites. Sliding velocity critically governed the coefficient of friction (COF), becoming highly significant for minimizing COF and wear loss. In this review, the reinforcement homogeneity, fractural behaviour, and worn surface morphology of AMMCswere examined. Full article

Supercapacitors have begun to successfully compete with Li-ion batteries in various portable energy storage applications, owing to their ability to enable fast charging, deliver high power and energy, and offer an exceptionally long cycle life. This paper presents the results of a study on the performance of a positive electrode composed of a Cu_xZn_1−xCoNiS_yO_4−y whisker layer and an underlying porous Ni₃S₂ layer, synthesized in a single step via the hydrothermal method. The coating with the nominal composition Cu_0.7Zn_0.3CoNiS₃O/Ni₃S₂ exhibited a high specific capacitance of 4.10 C cm⁻² at a current density of 2 mA cm⁻² or 9535 F g⁻¹ at a current density of 1 A g⁻¹, attributed to the synergistic contribution of both layers and the optimized ratio of the four transition metals in the sulfoxide matrix. The assembled asymmetric supercapacitor (ASC), employing the obtained composite as the positive electrode and activated carbon as the negative electrode, exhibited a specific capacitance of 115 F g⁻¹ (200 C g⁻¹). It achieved a high energy density of 48.3 Wh kg⁻¹ at a power density of 870 W kg⁻¹. After 20,000 charge–discharge cycles at a current density of 10 A g⁻¹, the ASC retained 74% of its initial capacitance, highlighting the potential of the Cu_xZn_1−xCoNiS_yO_4−y electrode for high-performance energy storage applications. Full article

The improvement of densification and fracture toughness in high-entropy ceramics is important to realizing their practical applications. In this study, SiC whiskers and metal Ni additions were incorporated to solve these problems of high-entropy boride ceramics. The influence of sintering temperatures (1450–1650 °C) on the densification, microstructure, hardness, fracture toughness, and bending strength of (M_0.2Ti_0.2Ta_0.2V_0.2Nb_0.2)B₂-SiC_w-Ni (M=Hf, Zr, or Cr) composites prepared by hot-pressing technology were studied. Results showed that when SiC whiskers and metal Ni additions were used as additives, increasing sintering temperatures from 1450 to 1600 °C promoted the densification of high-entropy boride ceramics. This was mainly attributed to the high sintering driving force. However, when the temperature further increased to 1650 °C, their densification behavior decreased. At a sintering temperature of 1600 °C, these high-entropy borides ceramics all had the highest densification behavior, leading to their high hardness and fracture toughness. The highest relative density was 96.3%, the highest hardness was 22.02 GPa, and the highest fracture toughness was 13.25 MPa·m^1/2, which was improved by the co-function of SiC whiskers and plastic metal Ni. Meanwhile, in the adopted sintering temperature range of 1450 to 1650 °C, the highest bending strength at room temperature of these high-entropy boride ceramics could reach 320.8 MPa. Therefore, this research offers an effective densification, strengthening, and toughening method for high-entropy boride composites at a low sintering temperature. Full article

Accurate imaging methods are important for understanding electrodeposition phenomena in metal batteries. Among the suitable imaging methods for this task is magnetic resonance imaging (MRI), which is a very powerful radiological diagnostic method. In this study, MR microscopy was used to image electroplating in a lithium symmetric cell, which was used as a model for a lithium-metal battery. Lithium electrodeposition in this cell was studied by sequential 3D ¹H MRI of 1 M LiPF₆ in EC/DMC electrolyte under different charging conditions, which resulted in different dynamics of the amount of electroplated lithium and its structure. The acquired images depicted the electrolyte distribution, so that the images of deposited lithium that did not give a detectable signal corresponded to the negatives of these images. With this indirect MRI, phenomena such as the transition from a mossy to a dendritic structure at Sand’s time, the growth of whiskers, the growth of dendrites with arborescent structure, the formation of dead lithium, and the formation of gas due to electrolyte decomposition were observed. In addition, the effect of charge and discharge cycles on electrodeposition was also studied. It was found that it is difficult to correctly predict the occurrence of these phenomena based on charging conditions alone, as seemingly identical conditions resulted in different results. Full article

This article is used to reconstruct mechanical parts with highly reflective surfaces. Three-dimensional reconstruction based on Phase Measuring Profilometry (PMP) is a key technology in non-contact optical measurement and is widely applied in the intelligent inspection of mechanical components. Due to the high reflectivity of metallic parts, direct utilization of the captured high-dynamic-range images often results in significant information loss in the oversaturated areas and excessive noise in the dark regions, leading to geometric defects and reduced accuracy in the reconstructed point clouds. Many image-fusion-based solutions have been proposed to solve these problems. However, unknown geometric structures and reflection characteristics of mechanical parts lead to the lack of effective guidance for the design of important imaging parameters. Therefore, an adaptive high-precision 3D reconstruction method of highly reflective mechanical parts based on optimization of exposure time and projection intensity is proposed in this article. The projection intensity is optimized to adapt the captured images to the linear dynamic range of the hardware. Image sequence under the obtained optimal intensities is fused using an integration of Genetic Algorithm and Stochastic Adam optimizer to maximize the image information entropy. Then, histogram-based analysis is employed to segment regions with similar reflective properties and determine the optimal exposure time. Experimental validation was carried out on three sets of typical mechanical components with diverse geometric characteristics and varying complexity. Compared with both non-saturated single-exposure techniques and conventional image fusion methods employing fixed attenuation steps, the proposed method reduced the average whisker range of reconstruction error by 51.18% and 25.09%, and decreased the median error by 42.48% and 25.42%, respectively. These experimental results verified the effectiveness and precision performance of the proposed method. Full article

Soldering with Sn alloys has always been the essential assembly step of microelectronics. The conductive Sn whiskers, which can spontaneously grow from soldering surfaces, mean a considerable reliability risk for microelectronics due to possible short circuit formation between the leads of the components. Since their discovery in 1951, thousands of research studies have been conducted to unravel their growth mechanisms and find effective prevention methods against them. Till 2006, the Sn whisker problem was solved and partially forgotten due to the very effective whisker suppression effect of Pb alloying into the solder materials. The lead-free change gave new impetus to the problem, which was further enhanced by the application of new material systems, growing reliability requirements, and accelerating miniaturization in the 21st century. Our review would like to give an overview of the Sn whisker’s history from the beginning till the latest results, focusing on the suppression solutions by the modification of the solder alloy compositions. Recently, promising results have been reached by alloying Bi and In, which are metals that are the focus of low-temperature soldering, and by composite solders. Full article

Waste Zn-Mn batteries represent a significant contributor to e-waste, which is typically a hazardous material. Furthermore, Zn-Mn batteries possess more valuable metals than primary ore minerals, making them a crucial secondary resource for Zn and Mn extractive metallurgy. Current hydrometallurgy techniques primarily use acids as leaching agents, and the products are then purified by precipitating, extraction, etc. However, the Mn-Zn spinel formed in spent batteries exhibits exceptional structural stability, which can only be dissolved under strong acidic conditions. Therefore, eliminating the spinel’s effects helps improve recovery efficiency. This study introduces an innovative approach for selectively recovering Zn and Mn from spent batteries by integrating reduction roasting with acid leaching, utilizing spent graphite electrodes as environmentally friendly reductants. Meanwhile, the effect of roasting and leaching on recovery efficiency is explored, as well as the phase transformation of Zn-Mn oxides during the total component recovery process. In addition, high-value-added products, nano-ZnO whiskers, are in situ synthesized via a two-stage atmosphere-controlled process. Finally, Mn and Zn recoveries of 99.8% and 99.5% are obtained under optimal conditions, and hexagonal nano-ZnO with a crystallinity of 99.9% with a grain size of 46.3 nm is synthesized successfully. Full article

Ceramic matrix composites (CMCs) are composite materials made by using structural ceramics as matrix and reinforcing components such as high-strength fibers, whiskers, or particles. These materials are combined in a specific way to achieve a composite structure. With their excellent properties, including high specific strength, high specific stiffness, good thermal stability, oxidation resistance, and corrosion resistance, CMCs are widely used in the aerospace, automotive, energy, defense, and bio-medical fields. However, large and complex-shaped ceramic matrix composite parts are greatly influenced by factors such as the molding process, preparation costs, and consistency of quality, which makes the joining technology for CMCs increasingly important and a key trend for future development. However, due to the anisotropic nature of CMCs, the design of structural components varies, with different properties in different directions. Additionally, the chemical compatibility and physical matching between dissimilar materials in the joining process lead to much more complex joint design and strength analysis compared to traditional materials. This paper categorizes the joining technologies for CMCs into mechanical joining, bonding, soldering joining, and hybrid joining. Based on different joining techniques, the latest research progress on the joining of CMCs with themselves or with metals is reviewed. The advantages and disadvantages of each joining technology are summarized, and the future development trends of these joining technologies are analyzed. Predicting the performance of joining structures is currently a hot topic and challenge in research. Therefore, the study systematically reviews research combining failure mechanisms of ceramic matrix composite joining structures with finite element simulation techniques. Finally, the paper highlights the breakthroughs achieved in current research, as well as existing challenges, and outlines future research and application directions for ceramic matrix composite joining. Full article

Mixed transition metal sulfides are promising materials for positive electrodes of asymmetric supercapacitors because they have a large potential for increasing the electrical characteristics of these devices. The paper presents the results of a study of a material based on spinel CuCoNiS_xO_4−x with both sulfide and oxide sublattices, prepared by a one-step hydrothermal method directly on nickel foam, forming an array of whiskers. Electrochemical studies showed that a positive electrode, CuCoNiS₂O₂, exhibited a high specific capacitance of 3612 F g⁻¹ at a current density of 1 A g⁻¹. The assembled asymmetric supercapacitor with activated carbon as a negative electrode achieved a specific capacitance of 133.5 F g⁻¹ at 1 A g⁻¹ and a potential window of 1.7 V. Its energy density was 53.6 Wh kg⁻¹ at a power density of 805 W kg⁻¹ and the power density reached 17,000 W kg⁻¹ at an energy density of 18.9 W h kg⁻¹. The assembled device exhibits 52% of capacitance retention after the 20,000 cycles at a current density of 10 A g⁻¹ with 97% coulombic efficiency. These results demonstrate that the CuCoNiS_xO_4−x system is competitive with other quaternary transition metal sulfides, and this type of spinel is a perspective electrode material for high-performance supercapacitors. Full article

Manufacturing sectors, including automotive, aerospace, military, and aviation, are paying close attention to the increasing need for composite materials with better characteristics. Composite materials are significantly used in industry owing to their high-quality, low-cost materials with outstanding characteristics and low weight. Hence, aluminum-based materials are preferred over other traditional materials owing to their low cost, great wear resistance, and excellent strength-to-weight ratio. However, the mechanical characteristics and wear behavior of the Al-based materials can be further improved by using suitable reinforcing agents. The various reinforcing agents, including whiskers, particulates, continuous fibers, and discontinuous fibers, are widely used owing to enhanced tribological and mechanical behavior comparable to bare Al alloy. Further, the advancement in the overall characteristics of the composite material can be obtained by optimizing the process parameters of the processing approach and the amount and types of reinforcement. Amongst the various available techniques, stir casting is the most suitable technique for the manufacturing of composite material. The amount of reinforcement controls the porosity (%) of the composite, while the types of reinforcement identify the compatibility with Al alloy through improvement in the overall characteristics of the composites. Fly ash, SiC, TiC, Al₂O₃, TiO₂, B₄C, etc. are the most commonly used reinforcing agents in AMMCs (aluminum metal matrix composites). The current research emphasizes how different forms of reinforcement affect AMMCs and evaluates reinforcement influence on the mechanical and tribo characteristics of composite material. Full article

Difficult-to-cut titanium matrix composites (TiB+TiC)/Ti6Al4V have extensive application prospects in the fields of biomedical and aerospace metal microcomponents due to their excellent mechanical properties. Jet electrochemical micromilling (JEMM) technology is an ideal method for machining microstructures that leverages the principle of electrochemical anodic dissolution. However, the matrix Ti6Al4V is susceptible to passivation during electrochemical milling, and the inclusion of high-strength TiB whiskers and TiC particles as reinforcing phases further increases the machining difficulty of (TiB+TiC)/Ti6Al4V. In this study, a novel approach using NaCl+NaNO₃ mixed electrolyte for the JEMM of (TiB+TiC)/Ti6Al4V was adopted. Electrochemical behaviors were measured in NaCl and NaCl+NaNO₃ electrolytes. In the mixed electrolyte, a higher transpassive potential was required to break down the passive film, which led to better corrosion resistance of (TiB+TiC)/Ti6Al4V, and the exposed reinforcing phases on the dissolved surface were significantly reduced. The results of the JEMM machining indicate that, compared to NaCl electrolyte, using mixed electrolyte effectively mitigates stray corrosion at the edges of micro-grooves and markedly improves the uniformity of both groove depth and width dimensions. Additionally, the surface quality was noticeably improved, with a reduction in Ra from 2.84 μm to 1.03 μm and in Rq from 3.41 μm to 1.40 μm. Full article

Network microstructure titanium matrix composites (NMTMCs), featuring Ti6Al4V as the matrix and network-distributed TiB whiskers (TiBw) as reinforcement, exhibit remarkable potential for diverse applications due to their superior physical properties. Due to the difficulty in machining titanium matrix composites, electrical discharge machining (EDM) stands as one of the preferred machining techniques for NMTMCs. Nevertheless, the compromised surface quality and the recast layer significantly impact the performance of the workpiece machined by EDM. Therefore, for the purpose of enhancing the surface quality and restraining the defects of NMTMCs, this study conducted comparative EDM milling experiments between NMTMCs and Ti6Al4V to analyze the effects of discharge capacitance, charging current, and pulse interval on the surface roughness, recast layer thickness, recast layer uniformity, and surface microcrack density of both materials. The results indicated that machining energy significantly influences workpiece surface quality. Furthermore, comparative experiments exploring the influence of network reinforcement on EDM milling revealed that NMTMCs have a higher melting point, leading to an accumulation phenomenon in low-energy machining where the reinforcement could not be completely removed. The residual reinforcement in the recasting layer had an adsorption effect on molten metal affecting the thermal conductivity and uniformity within the recasting layer. Finally, specific guidelines are put forward for optimizing the material’s surface roughness, recast layer thickness, and uniformity, along with minimizing microcrack density, which attain a processing effect that features a roughness of Ra 0.9 μm, an average recast layer thickness of 6 μm with a range of 8 μm, and a surface microcrack density of 0.08 μm⁻¹. Full article

AlF₃ has interesting electrophysical properties, due to which the material is promising for applications in supercapacitors, UV coatings with low refractive index, excimer laser mirrors, and photolithography. The formation of AlF₃-based nano- and micro-wires can bring new functionalities to AlF₃ material. AlF₃ nanowires are used, for example, in functionally modified microprobes for a scanning probe microscope. In this work, we investigate the AlF₃ samples obtained by the reaction of initial aluminum with an aqueous hydrofluoric acid solution of different concentrations. The peculiarity of our work is that the presented method for the synthesis of AlF₃ and one-dimensional structures based on AlF₃ is simple to perform and does not require any additional precursors or costs related to the additional source materials. All the samples were obtained under normal conditions. The morphology of the nanowire samples is studied using scanning electron microscopy. We performed an intermediate atomic force microscope analysis of dissolved Al samples to analyze the reactions occurring on the metal surface. The surface of the obtained samples was analyzed using a scanning electron microscope. During the analysis, it was found that under the given conditions, whiskers were synthesized. The scale of one-dimensional structures varies depending on the given parameters in the system. Quantitative energy-dispersive x-ray spectroscopy spectra are obtained and analyzed with respect to the feedstock and each other. Full article

Context and objective: A novel method of fabricating probiotic nanowhiskers—using pure cheese as a source of probiotics, sans metal/chemical surfactants—is reported in the present study. Materials and methods: This was followed by an extensive characterization; FTIR spectroscopy, X-ray diffraction, particle size measurements, and transmission electron microscopy. Thermal analysis via differential scanning calorimetry (DSC) and n screening of the volatile compounds via gas chromatography/mass spectroscopy (GC-MS) was used to assess the purity of the nano-crystalline whiskers. Additionally, the anti-oxidant status and the metal-chelating effect of the nanowhiskers was evaluated in Wistar rats exposed to cadmium chloride hydrate (70 ppm) for 35 days. Group I was the positive control and groups II and III were exposed to Cd, with group III being treated with the cheese nanowhiskers (100 mL/L) in drinking water. Results: The nanoparticles were 112 nm in size (PDI 0.484) with the illustrated whisker/elongated shape being crystalline in nature. Lipid peroxidation was significantly enhanced followed by a marked bioaccumulation of Cd in the target organs. Discussion: Co-treatment with cheese nanowhiskers led to a marked reversal in the Cd-induced modulations in the endpoints evaluated. Conclusions: It is suggested that a dietary intervention in the form of a nano-probiotic supplement such as cheese is a prospective remedy for heavy metal toxicity/oxidative damage, being safe and efficacious. Full article