Search Results (277)

The long-term reliability of vacuum insulation panels (VIPs) is constrained by the barrier film degradation caused by micro-cracks during the flanging process. However, the correlation mechanism between process parameters and microleakage remains unclear. This study systematically investigates the impact of the number of flanging cycles on the barrier properties and insulation failure of aluminum foil composite film (AF) and metallized polyester film (MF). Accelerated aging tests revealed that the water vapor transmission rate (WVTR) of MF surged by 340% after five flanging cycles, while its oxygen transmission rate (OTR) increased by 22%. In contrast, AF exhibited significantly increased gas permeability due to brittle fracture of its aluminum layer. Thermal conductivity measurements demonstrated that VIPs subjected to ≥5 flanging cycles experienced a thermal conductivity increase of 5.22 mW/(m·K) after 30 days of aging, representing a 7.1-fold rise compared to unbent samples. MF primarily failed through interfacial delamination, whereas AF failed predominantly via aluminum layer fracture. This divergence stems from the substantial difference in mechanical properties between the metal and the polymer substrate. The study proposes optimizing the flanging process (≤3 bending cycles) and establishes a micro-crack propagation prediction model using X-ray computed tomography (CT). These findings provide crucial theoretical and technical foundations for enhancing VIP manufacturing precision and extending service life, holding significant practical value for energy-saving applications in construction and cryogenic fields. Full article

The transition to high-energy-density lithium metal batteries (LMBs) is essential for advancing electric vehicle (EV) technologies beyond the limitations of conventional lithium-ion batteries. A key challenge in scaling LMB production is the precise, contamination-free separation of lithium metal (LiM) anodes, hindered by lithium’s strong adhesion to mechanical cutting tools. This study investigates high-speed, contactless laser cutting as a scalable alternative for shaping double-coated LiM anodes. The effects of pulse duration, pulse energy, repetition frequency, and scanning speed were systematically evaluated using a nanosecond pulsed laser system on 30 µm LiM foils laminated on both sides of an 8 µm copper current collector. A maximum single-pass cutting speed of 3.0 m/s was achieved at a line energy of 0.06667 J/mm, with successful kerf formation requiring both a minimum pulse energy (>0.4 mJ) and peak power (>2.4 kW). Cut edge analysis showed that shorter pulse durations (72 ns) significantly reduced kerf width, the heat-affected zone (HAZ), and bulge height, indicating a shift to vapor-dominated ablation, though with increased spatter due to recoil pressure. Optimal edge quality was achieved with moderate pulse durations (261–508 ns), balancing energy delivery and thermal control. These findings define critical laser parameter thresholds and process windows for the high-speed, high-fidelity cutting of double-coated LiM battery anodes, supporting the industrial adoption of nanosecond laser systems in scalable LMB electrode manufacturing. Full article

Lithium metal is a promising anode material for next-generation batteries due to its high specific capacity and low density. However, conventional mechanical processing methods are unsuitable due to lithium’s high reactivity and adhesion. Laser cutting offers a non-contact alternative, but photothermal effects can negatively impact the cutting quality and electrochemical performance. This study investigates the influence of pulse duration on the cutting-edge characteristics and electrochemical behavior of laser-cut 20 µm lithium metal on 10 µm copper foils using nanosecond and picosecond laser systems. It was demonstrated that shorter pulse durations significantly reduce the heat-affected zone (HAZ), resulting in improved cutting quality. Electrochemical tests in symmetric Li|Li cells revealed that laser-cut electrodes exhibit enhanced cycling stability compared with mechanically separated anodes, despite the presence of localized dead lithium “reservoirs”. While the overall pulse duration did not show a direct impact on ionic resistance, the characteristics of the cutting edge, particularly the extent of the HAZ, were found to influence the electrochemical performance. Full article

Lightning strikes pose a significant risk during outdoor activities. The connection between conventionally used rescue blankets in alpine emergencies and the risk of lightning injury is unclear. This experimental study investigated whether rescue blankets made of aluminum-coated polyethylene terephthalate increase the likelihood of lightning injuries. High-voltage experiments of up to 2.5 MV were conducted in a controlled laboratory setting, exposing manikins to realistic lightning discharges. In a balanced test environment, two conventionally used brands were investigated. Upward leaders frequently formed on the edges along the fold lines of the foils and were significantly longer in crumpled rescue blankets (p = 0.004). When a lightning strike occurred, the thin metallic layer evaporated at the contact point without igniting the blanket or damaging the underlying plastic film. The blankets diverted surface currents and prevented current flow to the manikins, indicating potentially protective effects. The findings of this experimental study suggest that upward leaders rise from the edge areas of rescue blankets, although there is no increased risk for a direct strike. Rescue blankets may even provide partial protection against exposure to electrical charges. Full article

Zirconium-89 (⁸⁹Zr) is a widely used radionuclide in immune-PET imaging due to its physical decay characteristics. Despite its importance, the production of ⁸⁹Zr radiopharmaceuticals remains largely manual, with limited cost-effective automation solutions available. To address this, we developed an automated system for the agile and reliable production of radiopharmaceuticals. The system performs transmutations, dissolution, and separation for a range of radioisotopes. Steps in the production of ⁸⁹Zr-oxalate are used as an exemplar to illustrate its use. Three-dimensional (3D) printing was exploited to design and manufacture a target holder able to include solid targets, in this case an ⁸⁹Y foil. Spot welding was used to attach ⁸⁹Y to a refractory tantalum (Ta) substrate. A commercially available CPU chiller was repurposed to efficiently cool the metal target. Furthermore, a commercial resin (ZR Resin) and compact peristaltic pumps were employed in a compact (10 × 10 × 10 cm³) chemical separation unit that operates automatically via computer-controlled software. Additionally, a standalone 3D-printed unit was designed with three automated functionalities: photolabelling, vortex mixing, and controlled heating. All components of the assembly, except for the target holder, are housed inside a commercially available hot cell, ensuring safe and efficient operation in a controlled environment. This paper details the design, construction, and modelling of the entire assembly, emphasising its innovative integration and operational efficiency for widespread radiopharmaceutical automation. Full article

The conventional spent lithium-ion batteries (LIBs) recycling method suffers from complex processes and excessive chemical consumption. Hence, this study proposes an electrochemical strategy for achieving reductant-free leaching of high-valence transition metals and efficient separation of valuable components from spent cathode sheets (CSs). An innovatively designed sandwich-structured electrochemical reactor achieved efficient reductive dissolution of cathode materials (CMs) while maintaining the structural integrity of aluminum (Al) foils in a dilute sulfuric acid system. Optimized current enabled leaching efficiencies exceeding 93% for lithium (Li), cobalt (Co), manganese (Mn), and nickel (Ni), with 88% metallic Al foil recovery via cathodic protection. Multi-scale characterization systematically elucidated metal valence evolution and interfacial reaction mechanisms, validating the technology’s tripartite innovation: simultaneous high metal extraction efficiency, high value-added Al foil recovery, and organic removal through single-step electrochemical treatment. The process synergized the dissolution of CM particles and hydrogen bubble-induced physical liberation to achieve clean separation of polyvinylidene difluoride (PVDF) and carbon black (CB) layers from Al foil substrates. This method eliminates crushing pretreatment, high-temperature reduction, and any other reductant consumption, establishing an environmentally friendly and efficient method of comprehensive recycling of battery materials. Full article

The production of healthy propagating material of the potato (Solanum tuberosum L.) is based on in vitro micropropagation. In vitro conditions, however, can cause stress leading to reduced quality, growth and development of in vitro plantlets. The effects of aeration and chemical additives on the in vitro growth and development and quality of potato plantlets were investigated. Four different jar closure types were tested, i.e., an intact metal cap (control), two layers of semi-permeable plastic foil, a metal cap with a single hole, or a metal cap with three holes. Under tightly sealed conditions (intact metal cap) the effects of silver nitrate (2.0 mg L⁻¹) and 1-naphtylacetic acid (0.1 mg L⁻¹) alone or in combination with each other, meta-topoline (0.1 mg L⁻¹), ascorbic acid (10.0 mg L⁻¹), salicylic acid (0.1 mg L⁻¹), jasmonic acid (0.1 mg L⁻¹) and glutamic acid (0.3 mg L⁻¹) were studied. Morpho-physiological parameters were measured at the end of the subculture. Leaf development was a good indicator of the presumed ethylene effect. The development and quality of the plantlets were best in cultures sealed with three-holed caps. Of the chemicals applied, only the presence of silver nitrate resulted in high-quality plantlets. The combined application of silver nitrate and 1-naphthaleneacetic acid promoted root growth and development. Full article

Aqueous zinc–ion batteries (AZIBs) have garnered considerable attention owing to their inherent safety, cost-effectiveness, and promising electrochemical performance. However, challenges associated with Zn metal anodes, such as dendrite formation, corrosion, and hydrogen evolution, continue to impede their widespread adoption. To overcome these limitations, a flexible and self-standing composite film anode (denoted ZCN) is engineered from a synergistic combination of Zn powder, nanocellulose, and carbon fiber to serve as a high-performance alternative to conventional Zn foil. These three constituents play the roles of enhancing the active area, improving mechanical properties and electrolyte affinity, and establishing a conductive network, respectively. This innovative design effectively mitigates dendrite growth and suppresses parasitic side reactions, thereby significantly improving the cycling stability of ZCN. As a result, this electrode enables the Zn//Zn cell to offer an ultralong lifespan of 2000 h. And the Zn-MnO₂ battery with ZCN anode demonstrates remarkable performance, realizing over 80% capacity retention after 1000 cycles. This study presents a straightforward, scalable, and cost-effective strategy for the development of dendrite-free metal electrodes, paving the way for durable and high-performance AZIBs. Full article

Lithium metal exhibits strong adhesive properties and a highly reactive nature, which complicates conventional mechanical separation methods. Laser cutting, as a contactless process, is possible under a defined drying room atmosphere. However, it is a costly process and therefore not suitable for industrial usage. Consequently, the development of a cost-effective process gas is imperative for the future implementation of lithium metal. In this research, the laser cutting of 30 µm lithium copper composite foil is performed under different process gases (nitrogen and argon) and ambient atmospheres with different water contents to determine the ablation potential depended on the process gas. To assess the laser–material interaction, the impact of pulse repetition frequency and cutting velocity on the material behavior was investigated. To this end, the ablation behavior, the resulting cutting edges, and the electrochemical performance were thoroughly explored. The findings reveal a dependence of the ablation behavior on the water content in the ambient atmosphere, as well as a reduced energy input for a complete shot through when using an inert gas. The resulting cutting edges result in nearly similar outcomes with regard to the heat-affected zone. The electrochemical performance illustrates the influence of the laser process with different gases, taking into account the changed electrochemical impedance spectroscopy. Full article

Metallic lithium anodes possess the lowest redox potential (−3.04 V vs. SHE) and an ultra-high theoretical capacity (3860 mAh g⁻¹, 2061 mAh cm⁻³). However, during electrochemical cycling, lithium metal tends to plate unevenly, leading to the formation of lithium dendrites. Moreover, severe electrochemical corrosion occurs at the interface between metallic lithium and traditional copper foil current collectors. To address these issues, we selected corrosion-resistant carbon paper as a lithium metal host and modified a uniform distribution of silver nanoparticles and a F-doped amorphous carbon structure as a highly lithiophilic F-CP@Ag host to enhance lithium-ion transport kinetics and achieve improved affinity with lithium metal. The silver nanoparticles reduced the lithium nucleation energy barrier, while F doping resulted in a LiF-rich solid electrolyte interphase that better accommodated volume changes in lithium metal. These two strategies worked together to ensure uniform and stable lithium metal plating/stripping on the F-CP@Ag host. Consequently, under the conditions of 1 mA cm⁻² and 1 mAh cm⁻², the symmetric cell exhibited stable cycling with a polarization voltage of 8 mV for up to 1400 h. This work highlights the corrosion problem of lithium metal on traditional copper foil current collectors and provides guidance for the long-term cycling stability of lithium metal anodes. Full article

Cellulose-based separators with good electrolyte wettability and thermal stability have attracted extensive attention in the area of lithium metal battery (LMB) applications. However, their low mechanical strength in an electrolyte has seriously hindered their cycling performance of assembled LMB. Herein, a silane-crosslinked propionylated cellulose-based separator (PBF-GPTMS) was prepared. The resulting separator exhibited high wet strength (18.7 MPa) and electrolyte uptake (312 wt%). Molecular simulation revealed that Young’s modulus of the silanized propionylated cellulose model was 14.64 GPa under EC/DMC/DEC conditions, which was higher than that of the propionylated cellulose model (6.89 GPa). In particular, the XPS spectra of the Li foil in the PBF-GPTMS-assembled battery after cycling suggested a lower amount of HF formed during cycling. Accordingly, the assembled Li/Separator/LiFePO₄ cell showed excellent cycle performance with capacity retention of 94.5% after 300 cycles at 0.5 C and 93.6% after 160 cycles at 1 C, respectively. This idea would provide novel insights into the design of bio-based separators for long-life LMBs. Full article

Composite copper foil, a novel negative electrode current collector developed in recent years, can significantly enhance battery safety and energy density while also conserving metallic resources. It is found that after 9 months of long-term storage, the tensile strength of the composite copper foil decreases by 9.76%, and the elongation rate drops by 26.32%. The internal texture of the composite copper foil shifts from a highly oriented (111) plane to a more random crystal plane orientation and the bonding strength is significantly improved. The study reveals that the residual stress within the copper layer provides the driving force for the changes in the microstructure; the intermediate PET layer plays a buffering and absorbing role in the stress-release process. It regulates the redistribution of stress, promoting the alteration of the copper layer’s texture and the refinement of grains. Full article

In this work, hollow dodecahedral carbon structures with abundant N-doping sites and metal nanoparticles (NC-Co-CNTs) based on MOF-derivative materials were designed and prepared as host materials for lithium metal to ensure uniform lithium deposition on a Cu current collector. NC-Co-CNTs have good electrical conductivity, which ensures fast electron transport and Li⁺ transfer. The carbon nanotubes catalytically derived by Co can promote the uniform distribution of Li⁺ along the hollow dodecahedral carbon surface and deposition inside the cavity, and the larger electronegativity of N-doped sites and lithophilic sites such as Co nanoparticles can effectively adsorb lithium, inducing the Li⁺ to be deposited in the form of spherical lithium in a dendrite-free state, inhibiting the growth of dendritic lithium and improving the electrochemical performance of the lithium metal battery. Based on the above advantages, the electrodes of NC-Co-CNT-based symmetric cells present superior cycling performance for more than 1100 h with low overpotential at 1 mAh cm⁻²/1 mAh·cm⁻². Even cycling at high current density of 5 mA cm⁻² and high deposition parameters of 5 mAh cm⁻², it still cycles for up to 800 h at a relatively low overpotential. Full article

Copper foil has been widely adopted as the anode current collector in commercial lithium-ion batteries (LIBs) due to its exceptional electrical conductivity, mechanical flexibility, and low cost. However, the smooth surface of copper foil often leads to active material delamination during cycling, resulting in accelerated capacity degradation. To address this limitation, this study developed a novel composite current collector featuring a high specific surface area and rough porous architecture through a dip-coating method. The fabrication process employs copper mesh as a structural skeleton, integrated with carbon nanotubes (CNTs) and polyvinylidene fluoride (PVDF) as functional fillers. Compared to conventional metallic copper foils, the composite current collector demonstrates superior interfacial wettability, enhanced adhesion strength, and reduced contact resistance. When paired with graphite as the active material, the graphite composite electrode exhibits outstanding cycling stability and rate capability. Specifically, the graphite composite electrode delivers a specific capacity of 297.9 mAh g⁻¹ with 94.3% capacity retention after 200 cycles at 0.5 C, significantly outperforming the graphite–copper foil counterpart (238.3 mAh g⁻¹, 81.2% retention). This work provides an innovative strategy for enhancing battery performance through the rational design of efficient and durable current collectors. Full article

In assisted reproductive technology (ART), maintaining a uniform and stable temperature field within the culture space is critical for ensuring consistent embryo development quality. Traditional heating methods often overlook the inherent heat transfer characteristics of the system, resulting in significant temperature gradients across the culture space. This study introduces a quantitative optimization approach for the heating element, focusing on metal foil as a case study, to enhance temperature uniformity in the embryo chamber. We employ numerical simulation techniques to analyze the temperature distribution of the cultivation chamber based on the layout of the heating elements. After the chamber achieves heat transfer equilibrium, we segment the culture chamber structure into multiple isothermal regions and apply the law of energy conservation to establish a mathematical relationship between the changes in heating element resistance and temperature within each region. By iteratively adjusting the length or width of the metal foil in different areas, we optimize the temperature distribution of the overall structure, thereby improving the uniformity of the temperature field within the embryo chamber. The experimental results indicate that the optimized heating element reduces the temperature gradient within the culture chamber from 0.5 °C to less than 0.1 °C, providing robust technical support for enhancing embryo development quality and consistency. Full article