Search Results (49)

Non-invasive Micro-test Technology (NMT) represents a pioneering approach in the study of physiological functions within living organisms. This technology possesses the remarkable capability to monitor the flow rates and three-dimensional movement directions of ions or molecules as they traverse the boundaries of living organisms without sample destruction. The advantages of NMT are multifaceted, encompassing real-time, non-invasive assessment, a wide array of detection indicators, and compatibility with diverse sample types. Consequently, it stands as one of the foremost tools in contemporary plant physiological research. This comprehensive review delves into the applications and research advancements of NMT within the field of plant abiotic stress physiology, including drought, salinity, extreme temperature, nutrient deficiency, ammonium toxicity, acid stress, and heavy metal toxicity. Furthermore, it offers a forward-looking perspective on the potential applications of NMT in plant physiology research, underscoring its unique capacity to monitor the flux dynamics of ions/molecules (e.g., Ca²⁺, H⁺, K⁺, and IAA) in real time, reveal early stress response signatures through micrometer-scale spatial resolution measurements, and elucidate stress adaptation mechanisms by quantifying bidirectional nutrient transport across root–soil interfaces. NMT enhances our understanding of the spatiotemporal patterns governing plant–environment interactions, providing deeper insights into the molecular mechanism of abiotic stress resilience. Full article

Magnetic pulse welding (MPW) is a promising solid-state joining process that utilizes electromagnetic forces to create high-speed, impact-like collisions between two metal components. This welding technique is widely known for its ability to join dissimilar metals, including aluminum, steel, and copper, without the need for additional filler materials or fluxes. MPW offers several advantages, such as minimal heat input, no distortion or warping, and excellent joint strength and integrity. The process is highly efficient, with welding times typically ranging from microseconds to milliseconds, making it suitable for high-volume production applications in sectors including automotive, aerospace, electronics, and various other industries where strong and reliable joints are required. It provides a cost-effective solution for joining lightweight materials, reducing weight and improving fuel efficiency in transportation systems. This contribution concerns an application for the automotive sector (body-in-white) and specifically examines the welding of AA6082-T6 aluminum alloy with HC420LA cold-rolled micro-alloyed steel. One of the main aspects for MPW optimization is the determination of the process window that does not depend on the equipment used but rather on the parameters associated with the physical mechanisms of the process. It was demonstrated that process windows based on contact angle versus output voltage diagrams can be of interest for production use for a given component (shock absorbers, suspension struts, chassis components, instrument panel beams, next-generation crash boxes, etc.). The process window based on impact pressures versus impact velocity for different impact angles, in addition to not depending on the equipment, allows highlighting other factors such as the pressure welding threshold for different temperatures in the impact zone, critical transition speeds for straight or wavy interface formation, and the jetting/no jetting effect transition. Experimental results demonstrated that optimal welding conditions are achieved with impact velocities between 900 and 1200 m/s, impact pressures of 3000–4000 MPa, and impact angles ranging from 18–35°. These conditions correspond to optimal technological parameters including gaps of 1.5–2 mm and output voltages between 7.5 and 8.5 kV. Successful welds require mean energy values above 20 kJ and weld specific energy values exceeding 150 kJ/m². The study establishes critical failure thresholds: welds consistently failed when gap distances exceeded 3 mm, output voltage dropped below 5.5 kV, or impact pressures fell below 2000 MPa. To determine these impact parameters, relationships based on Buckingham’s π theorem provide a viable solution closely aligned with experimental reality. Additionally, shear tests were conducted to determine weld cohesion, enabling the integration of mechanical resistance isovalues into the process window. The findings reveal an inverse relationship between impact angle and weld specific energy, with higher impact velocities producing thicker intermetallic compounds (IMCs), emphasizing the need for careful parameter optimization to balance weld strength and IMC formation. Full article

Lithium (Li) metal’s exceptional low electrode potential and high specific capacity for next-gen energy storage devices make it a top contender. However, the unregulated and unpredictable proliferation of Li dendrites and the instability of interfaces during repeated Li plating and stripping cycles pose significant challenges to the widespread commercialization of Li metal anodes. We introduce the creation of a hydrogen bond network solid electrolyte interphase (SEI) film that integrates zwitterionic groups, designed to facilitate the stability and longevity of lithium metal batteries (LMBs). Here, we design a PVA/P(SBMA-MBA) hydrogen bond network film (PSM) as an artificial SEI, integrating zwitterions and polyvinyl alcohol (PVA) to synergistically regulate Li⁺ flux. The distinctive zwitterionic effect in the network amplifies the SEI film’s ionic conductivity to 1.14 × 10⁻⁴ S cm⁻¹ and attains an impressive Li⁺ ion transfer number of 0.84. In situ Raman spectroscopy reveals dynamic hydrogen bond reconfiguration under strain, endowing the SEI with self-adaptive mechanical robustness. These properties facilitate a homogeneous Li flux and exceptionally suppress dendritic growth. The advanced Li metal anode may endure over 1200 h at 1 mA cm⁻² current density and 1 mAh cm⁻² area capacity in a Li|Li symmetric battery. And in full cells paired with LiFePO₄ cathodes, 93.8% capacity retention is reached after 300 cycles at 1C. Consequently, this work provides a universal strategy for designing dynamic interphases through molecular dipole engineering, paving the way for safe and durable lithium metal batteries. Full article

A thermal neutron-absorbing metal matrix composite (MMC) comprised of Al₃Hf particles in an aluminum matrix was developed to filter out thermal neutrons and create a fast flux environment for material testing in a mixed-spectrum nuclear reactor. Intermetallic Al₃Hf particles capture thermal neutrons and are embedded in a highly conductive aluminum matrix that provides conductive cooling of the heat generated due to thermal neutron capture by the hafnium. These Al₃Hf-Al MMCs were fabricated using powder metallurgy via hot pressing. The specimens were neutron-irradiated to between 1.12 and 5.38 dpa and temperatures ranging from 286 °C to 400 °C. The post-irradiation examination included microstructure characterization using transmission electron microscopy (TEM) and energy-dispersive X-ray spectroscopy. This study reports the microstructural observations of four irradiated samples and one unirradiated control sample. All the samples showed the presence of oxide at the particle–matrix interface. The irradiated specimens revealed needle-like structures that extended from the surface of the Al₃Hf particles into the Al matrix. An automated segmentation tool was implemented based on a YOLO11 computer vision-based approach to identify dislocation lines and loops in TEM images of the irradiated Al-Al₃Hf MMCs. This work provides insight into the microstructural stability of Al₃Hf-Al MMCs under irradiation, supporting their consideration as a novel neutron absorber that enables advanced spectral tailoring. Full article

The behaviour of the interdiffusion layer between the ceramic layer and the metal bonding layer in thermal barrier coatings, resulting from high-energy beam coating deposition, is a critical factor influencing the thermal cycle life of these coatings. Given that the interdiffusion layer at the interface of plasma spray-physical vapour deposition (PS-PVD) coatings has been relatively underexplored and its influencing mechanisms remain unclear, this study investigates how different pre-oxidation layer states affect the thermal cycle life of PS-PVD coatings. Under conditions conducive to effective pre-oxidation film formation and minimal interdiffusion between NiCrAlYSi and 8YSZ, we observed an increase in thermal cycle life from 1000 h at 1100 °C to 2150 h. The application of high-heat flux jets, along with coupling factors related to preheating and pre-oxidation processes, can modulate interdiffusion at the interface. A thinner interdiffusion layer not only reduces oxidation rates but also enhances the longevity of the coating’s thermal cycle. Ultimately, cracks may develop within the composite oxide film, leading to coating failure. The Al-rich component present in both the interdiffusion composite oxide diffusion layer and initially deposited gas phase 8YSZ contributes to a reduction in TGO growth rate, as well as interface stress levels. In scenarios involving high-heat flux jet preheating coupled with coating deposition processes, the oxygen ion concentration emerges as a pivotal factor regulating interdiffusion dynamics. This research holds significant implications for elucidating the formation mechanisms underlying interdiffusion layers while simultaneously enhancing PS-PVD coating lifespans. Full article

Butt welding experiments on 6061 Al alloy and Q235B steel of 2 mm thickness were conducted using an ER4047F flux-cored wire as the filler metal, after adding a pulsed magnetic field into the process of cold metal transfer (CMT) welding. The effect of the pulsed magnetic field intensity on the macro morphology, microstructure, tensile strength and corrosion resistance of the welding–brazing joint was analyzed. The results showed that when the pulsed magnetic field intensity increased from 0 to 60 mT, the wettability and spreadability of the liquid metal were improved. As a result, the appearance of the Al alloy/steel joint was nice. However, when the pulsed magnetic field intensity was 80 mT, the stability of the arc and the forming quality of the joint decreased, which resulted in a deterioration in the appearance of the joint. A pulsed magnetic field with different intensities did not alter the microstructure of the joint. All of the joint was composed of θ-Fe₂(Al,Si)₅ and τ₅-Al_7.2Fe_1.8Si at the interface and Al-Si eutectic phase and α-Al solid solution at the weld seam zone. Actually, with the pulsed magnetic field intensity increasing from 0 mT to 60 mT, the IMC thickness in the interfacial layer gradually reduced under the action of electromagnetic stirring. Also, the grain in the weld seam was refined, and elements were distributed uniformly. But when the pulsed magnetic field intensity was 80 mT, the grain in the weld seam began to coarsen, and the intermetallic compound (IMC) thickness was too small, which was unfavorable for the metallurgical bonding of Al alloy and steel. Therefore, with the increase in pulsed magnetic field intensity, the tensile strength of the joints first increased and then decreased, and it reached its maximum of 187.7 MPa with a pulsed magnetic field intensity of 60 mT. Similarly, the corrosion resistance of the joint first increased and then decreased, and it was best when the pulse magnetic field intensity was 60 mT. The Nyquist plot and Bode plot confirmed this result. The addition of a pulsed magnetic field caused less fluctuation in the anode current density, resulting in less localized corrosion of the joint using the scanning vibrating electrode technique (SVET). The XPS analysis showed the Al-Fe-Si compounds replacing the Fe-Al compounds in the joint was the main reason for improving its corrosion resistance under the action of a pulsed magnetic field. Full article

As electronic devices continue to shrink in size and increase in complexity, the current densities in interconnects drastically increase, intensifying the effects of electromigration (EM). This renders the understanding of EM crucial, due to its significant implications for device reliability and longevity. This paper presents a comprehensive simulation framework for the investigation of EM in nano-interconnects, with a primary focus on unravelling the influential role of microstructure, by considering the impact of diffusion heterogeneity through the metal texture and interfaces. As such, the resulting atomic flux and stress distribution within nano-interconnects could be investigated. To this end, a novel approach to generate microstructures of the conductor metal is presented, whereby a predefined statistical distribution of grain sizes obtained from experimental texture analyses can be incorporated into the presented model, making the model predictive under various scales and working conditions with no need for continuous calibration. Additionally, the study advances beyond the state-of-the-art by comprehensively simulating all stages of electromigration including stress evolution, void nucleation, and void dynamics. The model was employed to study the impact of trench dimensions on the dual damascene copper texture and its impact on electromigration aging, where the model findings were corroborated by comparing them to the available experimental findings. A nearly linear increase in normalized time to nucleation was detected as the interconnect became wider with a fixed height for aspect ratios beyond 1. However, a saturation was detected with a further increase in width for lines of aspect ratios below 1, with no effective enhancement in time to nucleation. An aspect ratio of 1 seems to maximize the EM lifetime for a fixed cross-sectional area by fostering a bamboo-like structure, where about a 2-fold of increase was estimated when going from aspect ratio 2 to 1. Full article

Thin-film composite (TFC) membranes containing various fillers and additives present an effective alternative to conventional dense polymer membranes, which often suffer from low permeance (flux) and the permeability–selectivity tradeoff. Alongside the development and utilization of numerous new polymers over the past few decades, diverse additives such as metal–organic frameworks (MOFs), graphene oxides (GOs), and ionic liquids (ILs) have been integrated into the polymer matrix to enhance performance. However, achieving desirable interfacial compatibility between these additives and the host polymer matrix, particularly in TFC structures, remains a significant challenge. This review discusses recent advancements in TFC membranes for CO₂/N₂ separation, focusing on material structure, polymer–additive interaction, interface and separation properties. Specifically, we examine membranes operating under dry conditions to clearly assess the impact of additives on membrane properties and performance. Additionally, we provide a perspective on future research directions for designing high-performance membrane materials. Full article

To study the processes that govern the post-depositional mobility of metals in the estuarine sediment, five sediment cores were sampled in the Krka River estuary (Croatia). The obtained concentration ranges in the pore water were 0.057–49.7 μM for Fe, 0.310–100 μM for Mn, 0.068–26.8 nM for Co, 0.126–153 nM for Cu, 11.5–2793 nM for Zn, 0.222–31.3 nM for Pb, 4.09–59.4 nM for U, 38.8–2228 nM for Mo, and 0.065–2.29 nM for As. The vertical distribution of metals in the dissolved and solid fraction of the sediment, coupled with other diagenetic tracers (e.g., dissolved sulphide), demonstrate the importance of early diagenetic reactions, in particular Fe and Mn oxyhydroxide and sulphate reduction, for the cycling of metals in the sediment. The redox zonation in the sediment was compressed, and the suboxic zone occurs immediately below the sediment–water interface. The estimated benthic fluxes in the estuary were 5220 kg y⁻¹ for Fe, 27,100 kg y⁻¹ for Mn, 6.00 kg y⁻¹ for Co, 20.5 kg y⁻¹ for Cu, 5.16 kg y⁻¹ for Pb, 111 kg y⁻¹ for Mo, and 87.3 kg y⁻¹ for As. The riverine input was more important than the benthic flux, except in the case of Mn and Fe. Full article

The processing and characterizing of bonding Ti6Al4V to Al₂O₃ brazed joints using interlayer thin films was investigated. The brazing was conducted in a tubular furnace with an argon flux at 980 °C for 30 min. The brazing fillers consisted of different combinations of thin Ag/Cu and Ti films with variable thicknesses. The joint interface analysis involved using digital microscopy (DM) and optical microscopy (OM). Microstructural characterization and chemical composition were performed via scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDS). Mechanical properties were assessed through microhardness and shear strength tests. Brazing successfully produced interfaces with a combination of titanium films and Ag/Cu as brazing filler. The results revealed that the interface mainly comprises Ti₂Cu, TiCu₂Al, α-Ti, and Ti₂(Cu,Ag). Some segregation of (Ag) was observed at the interfaces, but a decrease in its amount was observed when compared to joints produced using Ag/Cu fillers. The thickness of the titanium film in the brazing filler strongly influenced the integrity of the joints. The amount of (Ag) at the interface diminished as the Ti film’s thickness decreased, leading to an improvement in the mechanical properties of the joints. Using a combination of Ag/Cu and Ti thin films revealed a potential approach to reduce the segregation of soft phases at interfaces, promoting a significant improvement in joining metal to ceramic materials. Full article

Al alloy/steel composite structures combine the advantage of a lightweight Al alloy and high-strength steel and are widely used in new energy vehicles, solar photovoltaic, and other fields. The main problems with the connection of an Al alloy and steel are poor weld formation and difficulty in controlling the thickness of the intermetallic compounds (IMCs) at the interface of the Al alloy and steel, which deteriorates the mechanical properties and corrosion resistance of the Al alloy/steel joints. Therefore, experiments on Al alloy/steel CMT (cold metal transfer, CMT) welding brazing were conducted by using AlSi5 and AlSi12 flux-cored welding wires as filler metals. The macro morphology, microstructure composition, tensile strength, and corrosion resistance of the Al alloy/steel joints were then analyzed. The mechanism of the Noclock flux on the wettability and spreadability of the Al–Si welding wire to a low-carbon steel surface was discussed and the formation behavior of the IMCs at the interface layer of the Al alloy/steel joints was clarified. The results showed that the NH₄F and NH₄AlF₄ of the Noclock flux induced and accelerated the removal of oxide films on the surface of the Al alloy and Al–Si welding wire at a high temperature. It promoted the wettability and spreadability of the Al–Si welding wire, which resulted in the improvement of the Al alloy/steel joint formation. Under the CMT arc heat source, the Al–Si welding wire melted, and then a chemical metallurgical reaction occurred among the Al, Si, and Fe elements. The τ₅-Al_7.2Fe_1.8Si phase formed preferentially near the Al alloy fusion zone while the θ-Fe (Al, Si)₃ phase formed near the steel side. Actually, the interface reaction layer was composed of a double-layer compound including the τ₅-Al_7.2Fe_1.8Si phase and θ-Fe (Al, Si)₃ phase. Additionally, the IMC thickness of the Al alloy/steel joint with the AlSi12 flux-cored welding wire was 3.01 μm, which was less than that with the AlSi5 flux-cored welding wire, so its tensile strength was less but its corrosion resistance was superior. The main reason for the corrosion resistance of Al alloy/steel joints was the presence of a large amount of Al₂O₃, FeO, and Fe₂O₃ in the passive film. Full article

The scope of this work is to improve the SAW process understanding and present an improved description of the SAW process in terms of gas-slag-metal reactions with alloy powder and Al powder additions. The scope does not include the materials properties of the weld metal. The latter may easily be optimised in the future by changing the weld metal chemistry once the process reactions of different element powders in SAW are understood. Aluminium as de-oxidiser element was applied to SAW to lower the oxygen partial pressure in the process. The results show the Al-Ni-Cr-Co-Cu alloyed weld metal total oxygen content was reduced to 257 ppm O, compared to the base case weld metal at 499 ppm O, made with the same flux and no metal powder additions. Thus, the aluminium that was added as a de-oxidiser element to the SAW process effectively lowered the original flux-induced partial oxygen pressure, both in the arc cavity and at the interface of the molten flux–weld pool phases. This partial oxygen pressure lowering effect of Al also prevents oxidation of Cr, preventing loss of Cr to the slag. Carbon steel was alloyed to 3.9% Al, 4.8% Ni, 4.9% Cr, 4.8% Co, 4.7% Cu at 62% Al yield, 76% Ni yield, 77% Cr yield, 75% Co yield, 74% Cu yield. SEM (scanning electron microscope) work on the three-dimensional (3D) post-weld slag sample show dome cavities with 3D rounded structures embedded in the dome cavity walls, as well as shards and nano-strands on the dome cavity walls. The 3D structures indicate vapour formation and re-condensation of oxy-fluorides. The novel application of the EERZ (effective equilibrium reaction zone) model simulates the mass transfer effects in the SAW process. This model is novel because it is the first model used to calculate the gas-slag-metal phase chemistry changes in SAW as a function of welding time. The novel SAW process modification of adding Al de-oxidiser powder with alloying element powders of the unique combination of Co-Cr-Co-Ni-Al was successfully applied. The results confirm that the gas phase and its reactions must be included in the interpretation and modelling of SAW process metallurgy. Full article

Aluminium metal is not typically added to the submerged arc welding (SAW) process because it is easily oxidised to form unwanted slag in the weld pool. The successful application of aluminium as a de-oxidiser is illustrated in this study by preventing oxidation of Cr and Co to their oxides, thereby preventing element loss to the slag. Unconstrained pure metals of Al, Cr, Co and Cu were applied to investigate the gas formation behaviour of these elements in the SAW arc cavity. Of interest is the effect of copper in the arc cavity in terms of its possible substitution for aluminium. The results confirmed that the Al-Cr-Co-Cu alloyed weld metal total oxygen content was lowered to 176 ppm O, in comparison to 499 ppm O in the weld metal formed from welding with the original flux, which excluded metal powder additions. This lower ppm O value of 176 ppm O confirms that the added aluminium powder effectively lowered the original flux-induced partial oxygen pressure in the arc cavity, and at the molten flux–weld pool interface. Carbon steel was alloyed to 5.3% Co, 5.5% Cr, 5.3% Cu and 4.5% Al at 78% Co yield, 82% Cr yield, 78% Cu yield and 66% Al yield. Thermochemical equilibrium calculations confirm the partial oxygen pressure-lowering effect of aluminium when considering the gas–slag–alloy equilibrium. BSE (backscattered electron) images of the three-dimensional (3D) post-weld slag sample show dome structures which contain features of vapour formation and re-condensation. SEM-EDX (scanning electron microscope-energy dispersive X-ray) maps show that the dome surface matrix phase consists of Al-Mg-Ca-Si-Na-K-Ti-Fe-Mn oxy-fluoride. The spherical 3D structures of 10–40 µm in diameter consist of Fe-Mn-Si fluorides with some Cr, Cu and Co contained in some of the spheres. Cr and Co were observed in distinctive porous structures of approximately 10 µm in size, consisting partly of Cr oxy-fluoride and partly of Co oxy-fluoride. Nano-sized oxy-fluoride strands and spheres in the dome structures confirm vaporisation and re-condensation of oxy-fluorides. Cu and Na formed a distinct condensation pattern on the surface of the Si-Cu-Na-Mn-Fe-Co oxy-fluoride sphere. The results confirm the importance of including gas phase reactions in the interpretation of SAW process metallurgy. Full article

The acquirement of the flow information in plate-fin heat exchanger (PFHE) is limited by its metal structure and complex flow condition. This work develops a new distributed optical measurement system to obtain flow information and boiling intensity. The system utilizes numerous optical fibers installed at the surface of the PFHE to detect optical signals. The attenuation and fluctuation of the signals reflect the variation of the gas-liquid interfaces and can be further used to estimate the boiling intensity. Practical experiments of flow boiling in PFHE with different heating fluxes have been carried out. The results verify that the measurement system can obtain the flow condition. Meanwhile, according to the results, the boiling development in PFHE can be divided into four stages with the increase in the heating flux, including the unboiling stage, initiation stage, boiling developing stage, and fully developed stage. Full article

This review is focused on the thermochemical behaviour of fluxes in submerged arc welding (SAW). The English-language literature from the 1970s onwards is reviewed. It was recognised early on that the thermochemical behaviour of fluxes sets the weld metal total ppm O and the element transfer extent from the molten flux (slag) to the weld pool. Despite the establishment of this link between the flux-induced oxygen potential and element transfer, it is also well accepted that the slag–metal equilibrium does not control SAW process metallurgy. Instead, the gas phase must be taken into account to better describe SAW process metallurgy equilibrium calculations. This is illustrated in the gas–slag–metal equilibrium simulation model developed by Coetsee. This model provides improved accuracy in predicting the weld metal total ppm O values as compared to the empirical trend of Tuliani et al. Recent works on the application of Al metal powder with alloying metal powders provide new insights into the likely gas phase reactions in the SAW process and the modification of the flux oxygen behaviour via Al additions. Aluminium may lower the partial oxygen pressure in the arc cavity, and aluminium also lowers the partial oxygen pressure at the weld pool–slag interface. The weld metal total ppm O is lowered with the addition of aluminium in SAW, but not to the same extent as would be expected from steelmaking ladle metallurgy de-oxidation practice when using Al as de-oxidiser. This difference indicates that slag–metal equilibrium is not maintained in the SAW process. Full article