Search Results (28)

Asbolane is a secondary source of cobalt (Co) and manganese (Mn), essential for battery and alloy production. Enhancing the utilization of low-grade ores, typically containing ~1.2% Co and 14.7% Mn, is vital for conserving high-grade resources. However, fine grinding for such ores presents challenges for conventional gravity separation. This study investigates the effectiveness of the Multi-Gravity Separator (MGS) in processing finely disseminated asbolane ore from Agios Ioannis, Greece. The study was conducted at the Mineral Processing Laboratory of UPC/Bases Manresa. Two size fractions, D₈₀ (−100 +50 µm and −50 µm), were tested under varying drum speeds, tilt angles, and wash water flows. Response surface methodology (RSM) was implemented using Python-optimized (version 3.15) process parameters. The results demonstrate that a concentrate with 2.6% Co and 32.5% Mn can be obtained, achieving 82.1% Co recovery. Independent and multi-objective optimizations confirm MGS as a viable method for recovering Co and Mn from complex low-grade ores, with reduced overgrinding-related energy losses essential for production. The study aimed to implement and enhance low-grade asbolane ore from a feed containing 2.6% Co and 32.5% Mn. Variables were optimized with a multi-objective target, demonstrating their effectiveness. Full article

Adsorption is a popular method for the recovery of low-grade lithium. It is a low-cost and highly efficient way to treat solutions with low lithium concentrations. The impurity content determines the industrial application. This study investigated a novel strategy to remove divalent cations from a desorption solution containing Mg²⁺, Ca²⁺, and Mn²⁺, generated by a manganese absorbent using an organophosphoric acid, followed by precipitation of lithium carbonate from the concentrated raffinate by evaporation. Di(2-ethylhexyl)phosphoric acid (P204) was selected as the preferred extractant. The saponification method and degree of saponification were determined, and the extraction parameters (pH, extractant concentration, and phase ratio) were investigated. A three-stage countercurrent extraction process was tested. Removal efficiencies of Mg²⁺, Ca²⁺, and Mn²⁺ from the manganese-containing desorption solution exceeded 99%, leaving <1.0 mg/L divalent cations in the raffinate. The raffinate was evaporated and concentrated to >23 g/L lithium. The total concentration of divalent cations in the lithium-rich solution was approximately 10.0 mg/L. Further conversion with sodium carbonate was carried out to prepare a battery-grade lithium carbonate product with a purity of 99.83%. The present work may provide a novel means of lithium recovery from a manganese-containing desorption solution. Full article

As a common vegetable variety, asparagus is rich in B vitamins, vitamin A, and trace elements such as folate, selenium, iron, manganese, and zinc. With the increasing market demand, China has become the world’s largest cultivated area for asparagus production and product exportation. However, traditional asparagus grading mostly relies on manual visual judgment and needs a lot of manpower input to carry out the classification operation, which cannot meet the needs of large-scale production. To address the high labor cost and labor-intensive production process resulting from the large amount of manpower input and low accuracy of existing asparagus grading devices, this study proposed an improved asparagus grading system and method based on TOPSIS (Technique for Order Preference by Similarity to an Ideal Solution) objective evaluation and SVM (support vector machine) prediction. The key structure of classification device was analyzed first, the key components were designed, and the structural parameters were determined by theoretical calculation. Through analysis of the factors affecting asparagus quality, three key attributes were determined: length, diameter, and bruises, which were used as reference attributes to conduct experimental analysis. Then, the graded control groups were set up, combining the TOPSIS principle with weighting, and a score for each asparagus sample was determined. These scores were compared with those of a graded control group to derive the grade of each asparagus, and these subsets of the dataset were used as the training set and the test set, excluding the error caused by the subjectivity of the manual judgment. Based on a comparison of the accuracies of different machine learning models, the support vector machine (SVM) was determined to be the most accurate, and four SVM methods were used to evaluate the test set: linear SVM, quadratic SVM, cubic SVM, and medium Gaussian SVM. The test results showed that the grading device was feasible for asparagus. The bruises had a large influence on asparagus quality. The training accuracy of the medium Gaussian SVM method was high (96%), whereas its test accuracy was low (86.67%). The training accuracies and test accuracy of the quadratic and cubic SVM methods were 93.34%. The quadratic SVM and cubic SVM were demonstrated to have better generalization ability than the medium Gaussian SVM method for predicting unknown grades of asparagus and meeting the operational requirements of the asparagus grading. Full article

The low-cost Fe(II) reductants used in the leaching of pyrolusite usually cause high concentrations of iron ions in the leaching solution, which are difficult to treat and recover. Herein, a green cyclic leaching process for pyrolusite with recycling and reusing of Fe(II) reductants was developed. Sodium sulfide was introduced to reduce and precipitate iron ions in the leaching solution. Ep-H diagrams show that Fe³⁺ can be reduced to Fe²⁺ by S²⁻ and form a precipitate with the high efficiency of 93.09%. Since the main component of the precipitate was ferrous disulfide with reducibility, it was used as a reducing agent for low-grade manganese oxide ores. A total of 97.96% of the manganese was highly reductively leached by the obtained precipitate of 0.28 g·g⁻¹ ore. Furthermore, the leaching efficiency was almost unchanged after five iterations of cyclic experiments. The cyclic leaching process enables the efficient leaching of manganese and the recycling of iron, which provides a green and economic method for the efficient utilization of low-grade pyrolusite resources. Full article

In this study, the relationship between macro segregation and the equiaxed zone in high-carbon grades with continuous casting parameters was investigated and optimized at the İsdemir iron and steel plant. The work was conducted for the 1080 quality of the SAE J403 standard. In this study, some parameters, such as casting speed, secondary cooling, EMS current value and EMS frequency value, were examined. When the results of the experiments are examined, it can be observed that the equiaxed zone in the macrostructure decreases significantly with the reduction of the EMS frequency value. The decrease in casting speed and increase in EMS current value caused an increase in the equiaxed zone. The increment in secondary cooling led to a decline in the equiaxed zone. Once the macro segregation results are examined, it can be seen that it is very important to optimize the continuous casting parameters in order to reduce the macro segregation results of—especially—carbon, sulfur and phosphorus elements. It has also been determined that the macro segregation values of carbon, sulfur and phosphorus elements are low in casting conditions where casting speed is low, and the EMS current value and EMS frequency value are high. In addition, macro segregation measurements of manganese, silicon, chromium and vanadium elements are found to be low under similar casting conditions. It is critical to optimize the continuous casting parameters before production, especially in high-carbon grades to be used for prestressed concrete wire and cord wire applications. As a result of the work conducted using the İsdemir billet continuous casting machine for the 1080-grade SAE J403 standard, aiming to optimize macro segregation and the equiaxed zone, the effective results have been achieved by using process parameters of 2.8 m/min casting speed, 360 A EMS current, 5 Hz EMS frequency and low secondary cooling intensity. Full article

Polymetallic nodules, also called manganese nodules (due to their high content of this element), contain various valuable metals such as Cu, Ni and Co. These seabed minerals are a good alternative source of Co and Mn due to the decrease in the grade of mineral deposits on the earth’s surface. For the treatment of manganese nodules, acid-reducing leaching is apparently the most attractive, due to its low cost compared to other processes, short operational times, and it is more friendly to the environment. In this investigation, the extraction of Mn and Co from manganese nodules from two different locations was studied in acid media and by reusing a steel slag obtained from a steel smelting process. An ANOVA analysis was performed to determine the most appropriate Manganese Nodule/Fe_(res) ratio and time to dissolve Co and Mn from the nodules. Effect of temperature on the process was evaluated, and then a residue analysis was carried out. Finally, it was discovered that the best results were obtained when working at 60 °C in a time of 15 min, obtaining extractions of approximately 98% Mn and 55% Co. Additionally, the formation of polluting elements was not observed, nor the precipitation of Mn and Co species in the studied residues. Full article

E36 ship plate steel was, respectively, produced by as rolling and normalizing process (ARNP), and EH36 and FH36 ship plate steel was produced by the thermo-mechanical control process (TMCP) with low carbon and multi-element micro-alloying. The microstructure of the three grades of ship plate steel was composed of ferrite, pearlite, and carbides at room temperature. The average grain size on 1/4 width sections (i.e., longitudinal sections) of the three grades of ship plate steel was, respectively, 5.4 μm, 10.8 μm, and 11.9 μm. EH36 and FH36 ship plate steel had the higher strength due to precipitation and grain boundary strengthening effect, while the E36 ship plate steel had the lower strength due to the recovery phenomenon in the normalizing process. EH36 and FH36 ship plate steel had higher impact toughness due to lower carbon (C) and silicon (Si) content and higher manganese (Mn) content than E36 ship plate steel. E36 ship plate steel had the best plasticity due to the two strong {110} and {111} texture components. The fracture toughness K_J0.2BL(30) values of E36 and EH36 and K_J0.2BL value of FH36 ship plate steel were, respectively, obtained at 387 MPa·m^1/2, 464 MPa·m^1/2 and 443 MPa·m^1/2. EH36 and FH36 ship plate steel had higher K_J0.2BL(30) due to lower C and Si and higher Mn, niobium (Nb), vanadium (V), and aluminum (Al) content than the E36 ship plate steel. The fatigue crack growth rate of E36 ship plate steel was higher than that of EH36 and FH36 ship plate steel due to its higher carbon content and obviously smaller grain size. The analysis results and data may provide a necessary experimental basis for quantitatively establishing the relationship between fracture toughness, yield strength and impact toughness, as well as the relationship between fatigue crack growth rate and both strength and fracture toughness. Full article

The ammonia leaching method for treating low-grade rhodochrosite has the advantages of a good impurity removal effect and low environmental pollution. In this paper, aiming at the low leaching efficiency of low-grade rhodochrosite treated by the ammonia leaching method, studies on enhancing the leaching efficiency of manganese by using ammonium hydrogen fluoride as an additive are carried out. The effects of different ammonia concentrations, leaching temperatures, leaching times, liquid-solid ratios, stirring rates, and the addition of ammonium hydrogen fluoride on the leaching efficiency of manganese with and without ammonium hydrogen fluoride as an additive were comparatively studied, and the parameters of ammonia concentration, ammonia leaching temperature, and ammonium hydrogen fluoride dosage were optimized in the experimental study. The results indicated that ammonium hydrogen fluoride as an additive in the treatment of low-grade rhodochrosite by the ammonia leaching method could effectively increase the leaching efficiency of manganese, and the optimal process parameters were obtained. Meanwhile, the addition of ammonium hydrogen fluoride didn’t affect the quality of the steamed ammonia product. Full article

The ferromanganese (FeMn) alloy is produced through the smelting-reduction of manganese ores in submerged arc furnaces. This process generates large amounts of furnace dust that is environmentally problematic for storage. Due to its fineness and high volatile content, this furnace dust cannot be recirculated through the process, either. Conventional MnO₂ production requires the pre-reduction of low-grade ores at around 900 °C to convert the manganese oxides present in the ore into their respective acid-soluble forms; however, the furnace dust is a partly reduced by-product. In this study, a hydrometallurgical route is proposed to valorize the waste dust for the production of battery-grade MnO₂. By using dextrin, a cheap organic reductant, the direct and complete dissolution of the manganese in the furnace dust is possible without any need for high-temperature pre-reduction. The leachate is then purified through pH adjustment followed by direct electrowinning for electrolytic manganese dioxide (EMD) production. An overall manganese recovery rate of >90% is achieved. Full article

The low grade of copper deposits and the use of the froth flotation process have caused excessive tailing production. In recent years, experts have looked for new alternative methods to improve this situation. Black copper minerals are abundant resources not exploited by large-scale copper mining and possess high Mn concentrations. On the other hand, manganese nodules are submarine resources and show high concentrations of Cu, Ni, Fe, and, mainly, Mn. However, both mineral resources are refractory to conventional leaching processes, and so a reducing agent is necessary for their treatment. We studied the use of tailings obtained from the flotation of foundry slags with a high content of Fe₃O₄ as reducing agents at different MnO₂/tailings ratios and H₂SO₄ concentrations. Mn dissolution was compared in marine nodule and black copper minerals samples. It was found that higher Mn dissolutions are obtained from marine nodules, likely due to the acid consumption created by Cu dissolution from black copper minerals. The remnant elements in manganese nodules were leached under an oxidant condition. Full article

Manganese and Fe have similar geochemical properties in the supergene environment. Separation of Mn and Fe is an important process for the formation of high-grade sedimentary manganese deposits. Large-scale manganese carbonate deposits (total reserves of approximately 700 Mt) were formed during the interglacial of the Sturtian and Marinoan in South China. The orebodies are hosted in the black rock series at the basal Datangpo Formation of the Cryogenian period. The Fe contents in ores range from 1.15 to 7.18 wt.%, with an average of 2.80 wt.%, and the average Mn/Fe ratio is 8.9, indicating a complete separation of Mn and Fe during the formation of manganese ores. Here, we present element data of manganese carbonates and sulfur isotopes of pyrite from the Dawu deposit, Guizhou, China, aiming to investigate the separation mechanism of Mn and Fe and the ore genesis. The Fe in ores mainly occurs as carbonate (FeCO₃) and pyrite (FeS₂). The Mn, Ca, Mg and Fe exist in the form of isomorphic substitutions in manganese carbonate. The contents of FeCO₃ in manganese carbonates are similar in different deposits, with averages of 2.6–2.8 wt.%. The whole-rock Fe and S contents have an obvious positive correlation (R = 0.69), indicating that the difference of whole-rock Fe content mainly comes from the pyrite content. The δ³⁴S_V-CDT of pyrite varies from 40.0 to 48.3‰, indicating that the pyrite formed in a restricted basin where sulfate supply was insufficient and the sulfate concentrations were extremely low. Additionally, the whole-rock Fe content is negatively correlated with the δ³⁴S values of the whole-rock and pyrite, with correlation coefficients of −0.78 and −0.83, respectively. Two stages of separations of Mn and Fe might have occurred during the mineralization processes. The reduced seawater became oxidized gradually after the Sturtian glaciation, and Fe²⁺ was oxidized and precipitated before Mn²⁺, which resulted in the first-stage separation of Mn and Fe. The residual Mn-rich and Fe-poor seawater flowed into the restricted rift basin. Mn and Fe were then precipitated in sediments as oxyhydroxide as the seawater was oxidized. At the early stage of diagenesis, organic matter was oxidized, and manganese oxyhydroxide was reduced, forming the manganese carbonate. H₂S was insufficient in the restricted basin due to the extremely low sulfate concentration. The Fe²⁺ was re-released due to the lack of H₂S, resulting in the second-stage separation of Mn and Fe. Finally, the manganese carbonate deposit with low Fe and very high δ³⁴S was formed in the restricted basin after the Sturtian glaciation. Full article

In this research, the coarse manganese concentrate was collected from a manganese ore concentrator in Tongren of China, and the contents of manganese and iron in coarse manganese concentrate were 28.63% and 18.65%, respectively. The majority of the minerals in coarse manganese concentrate occur in rhodochrosite, limonite, quartz, olivine, etc. Calcium chloride, calcium hypochlorite, coke, and coarse manganese concentrate were placed in a roasting furnace to conduct segregation roasting, which resulted in a partial chlorination reaction of iron to produce FeCl₃, ferric chloride reduced to metallic iron and adsorbed onto the coke, and rhodochrosite broken down into manganese oxide. Iron was extracted from the roasted ore using low-intensity magnetic separation, and manganese was further extracted from the low-intensity magnetic separation tailings by high-intensity magnetic separation. The test results showed that iron concentrate with an iron grade of 78.63% and iron recovery of 83.60%, and manganese concentrate with a manganese grade of 54.04% and manganese recovery of 94.82% were obtained under the following optimal conditions: roasting temperature of 1273 K, roasting time of 60 min, calcium chloride dosage of 10%, calcium hypochlorite dosage of 5%, coke dosage of 10%, coke size of −1 mm, grinding fineness of −0.06 mm occupying 90%, low-intensity magnetic field intensity of 0.14 T, and high-intensity magnetic field intensity of 0.65 T. Most minerals in the iron concentrate were Fe, Fe₃O₄, and a small amount of SiO₂ and CaSiO₃; the main minerals in the manganese were MnO, and a small amount of Fe₃O₄, SiO₂, and CaSiO₃. The thermodynamic calculation results are in good agreement with the test results. Full article

This paper brings an innovative processing route of manganese deep-sea nodules, which results in completely new grades of alloys. Deep-sea nodules were processed by aluminothermic method without the extraction of individual elements, producing complexly alloyed manganese-based “natural alloys”. Three levels of the amount of aluminum were used for the aluminothermic reduction, and hence the alloys differ strongly in the amount of aluminum, which has a significant effect on their phase composition. The alloys have very high wear resistance, comparable with tool steel. The disadvantage of low-aluminum alloy is the susceptibility to local thermal cracking during friction, which occurs especially in the case of a dry sliding wear against the static partner with low thermal conductivity. Full article

Acid mine drainage (AMD) generated from the mining industry elevates environmental concerns due to the pollution and contamination it causes to bodies of water. Over the years, passive treatment of AMD using alkalinity-generating materials have been widely studied with pH neutralization as its commonly observed mechanism. During the treatment process, heavy metal removal is also promoted by precipitation due to pH change or through adsorption facilitated by the mineral component of the materials. In this study, four materials were used and investigated: (1) a low grade ore (LGO) made up of goethite, calcium oxide, and manganese aluminum oxide (2–3) limestone and concrete aggregates (CA) composed of calcite, and (4) fly ash consisting of quartz, hematite, and magnetite. The performance of each alkalinity-generating agent at varying AMD/media ratios was based on the change in pH, total dissolved solids (TDS), oxidation reduction potential (E_H); and heavy metals (Fe, Ni, and Al) removal and sulfate concentration reduction. Concrete aggregate displayed the most significant effect in treating AMD after raising the pH to 12.42 and removing 99% Fe, 99% Ni, 96% Al, and 57% sulfates. Afterwards, the efficiency of CA at various particle sizes were evaluated over 1 h. The smallest range at 2.00–3.35mm was observed to be most effective after 60 min, raising the pH to 6.78 and reducing 94% Fe, 78% Ni, and 92% Al, but only 28% sulfates. Larger particles of CA were able to remove higher amounts of sulfate up to 57%, similar to the jar test. Overall, CA is an effective treatment media for neutralization; however, its performance can be complemented by a second media for heavy metal and sulfate removal. Full article

The surface hardening of single-face-centred cubic (fcc)-phase CrMnFeCoNi and the manganese-free CrFeCoNi alloy was conducted using low-temperature nitrocarburisation. The microstructural investigations reveal the successful formation of a homogeneous diffusion layer with a thickness of approximately 16 µm. The interstitial solution of carbon and nitrogen causes an anisotropic lattice expansion. The increase in microhardness is in accordance to the graded concentration profile of the interstitial elements. Wear tests show a significantly enhanced resistance at different loads. The electrochemical tests reveal no deterioration in the corrosion resistance. The absence of precipitates is proven by microstructural investigations. The results prove the applicability of the concept of solution hardening by the formation of supersaturated solutions for the material group of high-entropy alloys. Hence, an increase of entropy with the consideration of lattice interstices provides new development approaches. Full article