Search Results (8)

This study investigated FC-72 boiling heat transfer in minichannels using two non-contact temperature measurement techniques: liquid crystal thermography (LCT) and infrared thermography (IRT). These methods were applied simultaneously to measure temperature distributions on the heated wall surface of minichannels, formed by a thin metal foil. The temperature data facilitated the calculation of local heat transfer coefficients at the foil–working fluid contact surface. Calibration of the liquid crystal colour response to temperature was conducted prior to the use of LCT. According to a comparison of the heat transfer coefficients and Nusselt numbers determined using LCT and IRT measurements, comparable temperature distributions are provided, with the average relative differences in heat transfer coefficients determined using these techniques remaining below 15%. The findings highlight the advantages of non-contact temperature measurement in minimising system disturbances while providing precise data for understanding flow boiling heat transfer mechanisms. Such results can contribute to the design of minichannel heat exchangers. Full article

In this review, we meticulously analyze and consolidate various techniques used for measuring the junction temperature of light-emitting diodes (LEDs) by examining recent advancements in the field as reported in the literature. We initiate our exploration by delineating the evolution of LED technology and underscore the criticality of junction temperature detection. Subsequently, we delve into two key facets of LED junction temperature assessment: steady-state and transient measurements. Beginning with an examination of innovations in steady-state junction temperature detection, we cover a spectrum of approaches ranging from traditional one-dimensional methods to more advanced three-dimensional techniques. These include micro-thermocouple, liquid crystal thermography (LCT), temperature sensitive optical parameters (TSOPs), and infrared (IR) thermography methods. We provide a comprehensive summary of the contributions made by researchers in this domain, while also elucidating the merits and demerits of each method. Transitioning to transient detection, we offer a detailed overview of various techniques such as the improved T3ster method, an enhanced one-dimensional continuous rectangular wave method (CRWM), and thermal reflection imaging. Additionally, we introduce novel methods leveraging high-speed camera technology and reflected light intensity (h-SCRLI), as well as micro high-speed transient imaging based on reflected light (μ_HSTI). Finally, we provide a critical appraisal of the advantages and limitations inherent in several transient detection methods and offer prognostications on future developments in this burgeoning field. Full article

We have developed a prototype of breathable thermochromic textile ideal for sensor applications, e.g., medical thermography. The textile was woven/knitted from polyester filaments pre-coated with thermochromic liquid crystal (TLC) ink, in lieu of coating the TLC ink on the woven/knitted textile. This process brings us closer to achieving breathable thermochromic textiles while enhancing the versatility of the textile. A combination of precoated yarns can be preselected according to the desired thermochromic properties of the textile. Swatches from both knitted and handwoven fabrics showed excellent reversible thermochromic property showing color from red to blue as the temperature is raised from 26 to 32 °C, consistent with the unincorporated TLC ink. Full article

Temperature is one of the most important parameters in the combustion processes. Accurate surface temperature can help to gain insight into the combustion characteristics of various solid or liquid fuels, as well as to evaluate the operating status of combustion power facilities such as internal combustion engines and gas turbines. This paper mainly summarizes and compares the main surface thermometry techniques, from the aspects of their principles, current state of development, and specific applications. These techniques are divided into two categories: contact-based thermometry and non-intrusive thermometry. In contact-based thermometry, conventional thermocouples as well as thin-film thermocouples are introduced. These methods have been developed for a long time and are simple and economical. However, such methods have disadvantages such as interference to flow and temperature field and poor dynamic performance. Furthermore, this paper reviews the latest non-intrusive thermometry methods, which have gained more interest in recent years, including radiation thermometry, laser-induced phosphorescence, liquid crystal thermography, the temperature-sensitive paint technique, and the temperature-indicating paint technique. Among them, we highlighted radiation thermometry, which has the widest measurement ranges and is easy to acquire results with spatial resolution, as well as laser-induced phosphorescence thermometry, which is not interfered with by the emissivity and surrounding environment, and has the advantages of fast response, high sensitivity, and small errors. Particularly, laser-induced phosphoresce has attracted a great deal of attention, as it gets rid of the influence of emissivity. In recent years, it has been widely used in the thermometry of various combustion devices and fuels. At the end of this paper, the research progress of the above-mentioned laser-induced phosphorescence and other techniques in recent years for the surface thermometry of various solid or liquid fuels is summarized, as well as applications of combustion facilities such as internal combustion engines, gas turbines, and aero engines, which reveal the great development potential of laser-induced phosphorescence technology in the field of surface thermometry. Full article

In typical turbulent flow problems, detailed heat transfer coefficient (h) maps obtained through short-duration experiments are based on inverse heat transfer methods that take the wall temperatures measured via liquid crystals or infrared thermography as input, and an error minimization routine is adopted to determine the best value of h that satisfies the wall temperature temporal evolution under a certain change in fluid temperature. A common practice involves modeling the solid as a one-dimensional semi-infinite medium by selecting the solid material that has low thermal conductivity and low thermal diffusivity. However, in certain flow scenarios, the neglection of the lateral heat diffusion may lead to significant errors in the deduced h values. It is imperative to understand the reasons behind large errors that may be incurred by using the 1D heat conduction assumption in order to accurately determine high-resolution h maps for better heat exchanger designs in a wide range of thermal management applications. This paper presents a computational heat transfer study on different jet impingement scenarios to demonstrate the errors incurred in the determination of h when calculated under the assumption of one-dimensional (1-d) heat conduction into a solid. To this end, three different cases are studied: (a) single jet, (b) array jet (theoretical distribution), (c) array jet (experimental distribution), along with three different mainstream temperature evolution profiles representing step change, moderately fast transient and slow transient nature of flow driving the heat transfer in the solid. A known distribution of heat transfer coefficient (“true h”) for each of the three cases is considered, and three-dimensional transient heat diffusion equations were solved to populate temperatures of each node in the solid at every time step. It is found that stagnation zones’ h_1d calculations were lower than the “true h” while the low heat transfer zones exhibited significantly higher h_1d compared to the “true h”. For the array jet (experimental distribution) case, it was observed that errors can be as high as 10% in certain low heat transfer zones. Different data reduction procedures, configurations, and conditions explored in this study indicate that a suitable balance can be achieved if shorter time durations in transient experiments are used as a reference for tracking in h_1d calculations to keep the deviations from the “true h” low. Full article

Thermosonic wire bonding is a well-established process. However, when working on advanced substrate materials and the associated required metallization processes to realize innovative applications, multiple factors impede the straightforward utilization of the known process. Most prominently, the surface roughness was investigated regarding bond quality in the past. The practical application of wire bonding on difficult-to-bond substrates showed inhomogeneous results regarding this quality characteristic. This study describes investigations on the correlation among the surface roughness, profile peak density and bonding quality of Au wire bonds on thermoplastic and thermoset-based substrates used for high-frequency (HF) applications and other high-end applications. FR4 PCB (printed circuit board flame resitant class 4) were used as references and compared to HF-PCBs based on thermoset substrates with glass fabric and ceramic filler as well as technical thermoplastic materials qualified for laser direct structuring (LDS), namely LCP (liquid crystal polymer), PEEK (polyether ether ketone) and PTFE (polytetrafluoroethylene). These LDS materials for HF applications were metallized using autocatalytic metal deposition to enable three-dimensional structuring, eventually. For that purpose, bond parameters were investigated on the mentioned test substrates and compared with state-of-the-art wire bonding on FR4 substrates as used for HF applications. Due to the challenges of the limited thermal conductivity and softening of such materials under thermal load, the surface temperatures were matched up by thermography and the adaptation of thermal input. Pull tests were carried out to determine the bond quality with regard to surface roughness. Furthermore, strategies to increase reliability by the stitch-on-ball method were successfully applied. Full article

Liquid Crystal Thermography is a widely used experimental technique in the gas turbine heat transfer community. In turbine heat transfer, determination of the convective heat transfer coefficient (h) and adiabatic film cooling effectiveness (η) is imperative in order to design hot gas path components that can meet the modern-day engine performance and emission goals. LCT provides valuable information on the local surface temperature, which is used in different experimental methods to arrive at the local h and η. The detailed nature of h and η through LCT sets it apart from conventional thermocouple-based measurements and provides valuable insights into cooling designers for concept development and its further iterations. This article presents a comprehensive review of the state-of-the-art experimental methods employing LCT, where a critical analysis is presented for each, as well as some recent investigations (2016–present) where LCT was used. The goal of this article is to familiarize researchers with the evolving nature of LCT given the advancements in instrumentation and computing capabilities, and its relevance in turbine heat transfer problems in current times. Full article

The transient liquid crystal thermography can be a suitable tool to study heat-transfer performances on internal cooling schemes of gas turbine blades. One of the hot topics related to this methodology is about the level of reliability of the heat-transfer assessments in rotating tests where the fluid experiences time-dependent rotating effects. The present study contribution aims to experimentally validate by cross-comparison of the outcomes obtained by employing the transient technique with those from the steady-state liquid crystal thermography in which the rotational effects occur as time-stable by definition. Heat-transfer measurements have been conducted on a rib-roughened square cross-section channel, with an inlet Reynolds number equal to 20,000 and rotation number up to 0.2. Special attention has been paid to the definition of the more reliable calibration strategy for liquid crystals that are employed in the transient thermography and to the proper estimation of the heat losses in the post-processing of the steady-state experimental data. The results show great accordance between the indications provided by the two techniques both in static and rotating conditions, demonstrating the possibility to exploit the advantages of the transient liquid crystal thermography for the investigation of heat transfer into rotating cooling channels. Full article