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Keywords = laser extensometer

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20 pages, 11640 KB  
Article
The Influence of Sample Microfabrication and Annealing on the Mechanical Strain–Stress Behavior of Stainless Steels and Corrosion Resistant Aluminum Alloys in Micro-Tensile Tests
by Janko Auerswald, Joel Tenisch, Christoph Fallegger and Markus Seifert
Micromachines 2025, 16(3), 309; https://doi.org/10.3390/mi16030309 - 6 Mar 2025
Viewed by 934
Abstract
Miniaturized components for enhanced integrated functionality or thin sheets for lightweight applications often consist of face-centered cubic metals. They exhibit good strength, corrosion resistance, formability and recyclability. Microfabrication technologies, however, may introduce cold work or detrimental heat-induced lattice defects into the material, with [...] Read more.
Miniaturized components for enhanced integrated functionality or thin sheets for lightweight applications often consist of face-centered cubic metals. They exhibit good strength, corrosion resistance, formability and recyclability. Microfabrication technologies, however, may introduce cold work or detrimental heat-induced lattice defects into the material, with consequences for the mechanical properties. Austenitic stainless steels (1.4310, 1.4301) and aluminum alloys (EN AW-5005-H24, EN AW-6082-T6) were selected for this study. The influence of pulsed fiber laser cutting, microwaterjet cutting, and annealing on the strain–stress behavior was investigated. The micro-tensile test setup comprised a flex-structure force sensor, a laser extensometer, and a dedicated sample holder. Fiber laser cut 1.4310 samples exhibited early failure at low fracture strain in narrow shear band zones. The shear band zones were detectable on the sample surface, in the laser extensometer images, in the horizontal sections of the stress–strain curves, and in the microstructure. Inside the shear band zones, grains were strongly elongated and exhibited numerous parallel planar defects. Heat-induced chromium carbides, in combination with low stacking fault energy (SFE) and elevated carbon content, favored shear band zone formation in 1.4310. In contrast, microwaterjet cut high SFE materials EN AW-5005-H24 and EN AW-6082-T6, as well as low-carbon austenitic stainless steel 1.4301, exhibited uniform plastic deformation. Full article
(This article belongs to the Section D:Materials and Processing)
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19 pages, 6741 KB  
Article
TLS in Sustainable Mining Engineering: 3D Convergence and Surface Changes in Chamber Excavation in CH Salt Mine “Wieliczka”
by Pelagia Gawronek, Andrzej Kwinta, Kamil Sajdak and Piotr Koczwara
Mining 2025, 5(1), 15; https://doi.org/10.3390/mining5010015 - 15 Feb 2025
Viewed by 999
Abstract
When volumes of mining excavations change, rock mass is displaced. Convergence in a salt mine may lead to substantial deformations. The displacement may, in turn, cause an inrush of water from the rock mass into the mine, which is a catastrophic event. Hence, [...] Read more.
When volumes of mining excavations change, rock mass is displaced. Convergence in a salt mine may lead to substantial deformations. The displacement may, in turn, cause an inrush of water from the rock mass into the mine, which is a catastrophic event. Hence, salt excavation convergence is regularly monitored. Traditionally, convergence is measured at monitoring stations. The measurements were first performed with rigid instruments (such as a wire extensometer), then with manual laser rangefinders, and now attempts are made to employ terrestrial laser scanning (TLS). This article presents the evolution of TLS surveys in the mine. The method is demonstrated with multiple scans of a heritage chamber at the Wieliczka salt mine. The analyses indicate that TLS streamlines measurements and offers copious results. The main aim of this study was to identify the most effective and reliable determination of geometric changes in the excavation using TLS data from several years. The differences represented by the models adjusted to a common coordinate system with an error of 5 mm can be considered correct and reflecting the actual changes in the excavation. This gives significant opportunities for the use of TLS data in monitoring the behavior of mine workings in the future. However, considering the insufficient accuracy, the technology must not be the sole source of insight into mining excavation convergence. Full article
(This article belongs to the Special Issue Feature Papers in Sustainable Mining Engineering)
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37 pages, 2150 KB  
Article
Monitoring Slope Movement and Soil Hydrologic Behavior Using IoT and AI Technologies: A Systematic Review
by Md Jobair Bin Alam, Luis Salgado Manzano, Rahul Debnath and Ahmed Abdelmoamen Ahmed
Hydrology 2024, 11(8), 111; https://doi.org/10.3390/hydrology11080111 - 24 Jul 2024
Cited by 14 | Viewed by 5158
Abstract
Landslides or slope failure pose a significant risk to human lives and infrastructures. The stability of slopes is controlled by various hydrological processes such as rainfall infiltration, soil water dynamics, and unsaturated soil behavior. Accordingly, soil hydrological monitoring and tracking the displacement of [...] Read more.
Landslides or slope failure pose a significant risk to human lives and infrastructures. The stability of slopes is controlled by various hydrological processes such as rainfall infiltration, soil water dynamics, and unsaturated soil behavior. Accordingly, soil hydrological monitoring and tracking the displacement of slopes become crucial to mitigate such risks by issuing early warnings to the respective authorities. In this context, there have been advancements in monitoring critical soil hydrological parameters and slope movement to ensure potential causative slope failure hazards are identified and mitigated before they escalate into disasters. With the advent of the Internet of Things (IoT), artificial intelligence, and high-speed internet, the potential to use such technologies for remotely monitoring soil hydrological parameters and slope movement is becoming increasingly important. This paper provides an overview of existing hydrological monitoring systems using IoT and AI technologies, including soil sampling, deploying on-site sensors such as capacitance, thermal dissipation, Time-Domain Reflectometers (TDRs), geophysical applications, etc. In addition, we review and compare the traditional slope movement detection systems, including topographic surveys for sophisticated applications such as terrestrial laser scanners, extensometers, tensiometers, inclinometers, GPS, synthetic aperture radar (SAR), LiDAR, and Unmanned Aerial Vehicles (UAVs). Finally, this interdisciplinary research from both Geotechnical Engineering and Computer Science perspectives provides a comprehensive state-of-the-art review of the different methodologies and solutions for monitoring landslides and slope failures, along with key challenges and prospects for potential future study. Full article
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24 pages, 26873 KB  
Article
Steel Arch and Rock Bolt Support in Terms of the Gateroad Stability Maintaining behind the Longwall Face
by Łukasz Bednarek, Piotr Małkowski, Zbigniew Niedbalski and Kamil Mucha
Appl. Sci. 2024, 14(9), 3594; https://doi.org/10.3390/app14093594 - 24 Apr 2024
Cited by 9 | Viewed by 1556
Abstract
The longwall system is an extraction system commonly used in coal mining in many countries, including Poland. One of the methods for reducing extraction costs is the dual use of the gateroad. In the first instance, the gateroad serves as the tailgate, and [...] Read more.
The longwall system is an extraction system commonly used in coal mining in many countries, including Poland. One of the methods for reducing extraction costs is the dual use of the gateroad. In the first instance, the gateroad serves as the tailgate, and during the exploitation of the second coal panel, it functions as the headgate. Such a situation requires maintenance of the roadway behind the longwall face, which is typically challenging, due to significant stress-related loads on the support and its substantial deformation. The support design for this kind of roadway should take into consideration the dual impact of exploitation pressure and the caved zone influence behind the longwall face. This article presents the results of in-situ research conducted on two roadways behind the longwall face. In both roadways, the effectiveness of specially designed steel arch frames and rock bolt patterns were examined to minimize roadway deformations and maintain their functionality. The research project was comprised of several stages. Initially, mining and laboratory studies were conducted to determine the geomechanical parameters of the rocks. Subsequently, excavation stability and functionality forecasts were performed based on the authors’ empirical indicators. Then, numerical analyses were carried out to design support schemes (steel arches and rock bolt) in both roadways. A fully automated monitoring system with programmed data loggers was designed to check the behaviour of a specific rock mass and the support elements. The load on the steel arch support was measured with the help of load cells, while the load on the rock bolt support was carried out with the help of measurement bolts. Behind the longwall face, the loads on the wooden cribs set from the goaf side were also monitored. Additionally, the measurement station was equipped with extensometers to monitor the movement of roof layers and stress meters to determine changes in rock mass stress. Laser scanning or traditional surveying methods were also used to verify the support schemes through roadway convergence measurements. The obtained results allowed us to draw conclusions regarding the optimization of support schemes and to give recommendations for the practical application of specific reinforcements in excavations maintained behind the longwall face. Full article
(This article belongs to the Special Issue Advanced Research on Tunnel Slope Stability and Land Subsidence)
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17 pages, 4692 KB  
Article
Contactless Material Tensile Testing Using a High-Resolution Camera
by Jaroslav Bulava, Libor Hargaš and Dušan Koniar
Computation 2022, 10(7), 121; https://doi.org/10.3390/computation10070121 - 15 Jul 2022
Cited by 1 | Viewed by 3590
Abstract
This article deals with the use of contactless measurement with a high-resolution imaging device during tensile testing of materials in a universal tearing machine (UTM). Setting the material parameters in tensile testing is based on changes in the geometrical properties of the sample [...] Read more.
This article deals with the use of contactless measurement with a high-resolution imaging device during tensile testing of materials in a universal tearing machine (UTM). Setting the material parameters in tensile testing is based on changes in the geometrical properties of the sample being tested. In this article, authors propose the method and system for automated measuring the height, width, and crack occurrence during tensile testing. The system is also able to predict the location of crack occurrence. The proposed method is based on selected algorithms of image analysis, feature extraction, and template matching. Our video extensometry, working with common inspection cameras operating in visible range, can be an alternative method to expensive laser extensometry machines. The motivation of our work was to develop an automated measurement system for use in a UTM. Full article
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14 pages, 3455 KB  
Article
A Contactless Laser Doppler Strain Sensor for Fatigue Testing with Resonance-Testing Machine
by Fangjian Wang, Steffen Krause, Joachim Hug and Christian Rembe
Sensors 2021, 21(1), 319; https://doi.org/10.3390/s21010319 - 5 Jan 2021
Cited by 10 | Viewed by 5328
Abstract
In this article, a non-contact laser Doppler strain sensor designed for fatigue testing with the resonance-testing machine is presented. The compact sensor measures in-plane displacements simultaneously from two adjacent points using the principle of in-plane, laser-Doppler vibrometry. The strain is computed from the [...] Read more.
In this article, a non-contact laser Doppler strain sensor designed for fatigue testing with the resonance-testing machine is presented. The compact sensor measures in-plane displacements simultaneously from two adjacent points using the principle of in-plane, laser-Doppler vibrometry. The strain is computed from the relative displacements divided by the distance between these two points. The optical design, the mathematical model for estimating noise-limited resolution, the simulation results of this model, and the first measurement results are presented. The comparison of the measurement results of our sensor with the results of a conventional strain gauge shows that our design meets the measurement requirements. The maximum strain deviation compared to conventional strain gauges of the laser-Doppler extensometer is below 4×105 in all performed experiments. Full article
(This article belongs to the Special Issue Laser Doppler Sensors)
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10 pages, 3825 KB  
Article
Wedge-Splitting Test on Carbon-Containing Refractories at High Temperatures
by Martin Stückelschweiger, Dietmar Gruber, Shengli Jin and Harald Harmuth
Appl. Sci. 2019, 9(16), 3249; https://doi.org/10.3390/app9163249 - 8 Aug 2019
Cited by 17 | Viewed by 5256
Abstract
The mode I fracture behavior of ordinary refractory materials is usually tested with the wedge-splitting test. At elevated temperatures, the optical displacement measurement is difficult because of the convection in the furnace and possible reactions of refractory components with the ambient atmosphere. The [...] Read more.
The mode I fracture behavior of ordinary refractory materials is usually tested with the wedge-splitting test. At elevated temperatures, the optical displacement measurement is difficult because of the convection in the furnace and possible reactions of refractory components with the ambient atmosphere. The present paper introduces a newly developed testing device, which is able to perform such experiments up to 1500 °C. For the testing of carbon-containing refractories a gas purging, for example, with argon, is possible. Laser speckle extensometers are applied for the displacement measurement. A carbon-containing magnesia refractory (MgO–C) was selected for a case study. Based on the results obtained from tests, fracture mechanical parameters such as the specific fracture energy and the nominal notch tensile strength were calculated. An inverse simulation procedure applying the finite element method yields tensile strength, the total specific fracture energy, and the strain-softening behavior. Additionally, the creep behavior was also considered for the evaluation. Full article
(This article belongs to the Special Issue Fatigue and Fracture of Non-metallic Materials and Structures)
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17 pages, 3882 KB  
Article
Guided Wave-Based Monitoring of Evolution of Fatigue Damage in Glass Fiber/Epoxy Composites
by Gang Yan, Xiang Lu and Jianfei Tang
Appl. Sci. 2019, 9(7), 1394; https://doi.org/10.3390/app9071394 - 3 Apr 2019
Cited by 11 | Viewed by 3641
Abstract
This paper presents an experimental study on detecting and monitoring of evolution of fatigue damage in composites under cyclic loads by using guided waves. Composite specimens fabricated by glass fiber/epoxy laminates and surface mounted with piezoelectric wafers are fatigued under tension–tension loads. A [...] Read more.
This paper presents an experimental study on detecting and monitoring of evolution of fatigue damage in composites under cyclic loads by using guided waves. Composite specimens fabricated by glass fiber/epoxy laminates and surface mounted with piezoelectric wafers are fatigued under tension–tension loads. A laser extensometer is used to obtain the degradation of longitudinal stiffness of the specimens under fatigue states to reflect the accumulation of internal fatigue damage. Meanwhile, at different fatigue cycles, one wafer acts as actuator to excite diagnostic guided waves, and the other acts as sensor to receive corresponding response waves. These guided wave signals are then processed by wavelet packet transform to extract characteristic features of energies in multiple frequency bands. A statistical multivariate outlier analysis is then performed to determine the existence of fatigue damage and to characterize their evolution using Mahalanobis squared distance. Experimental results have demonstrated the potential applicability and effectiveness of guided waves for continuous monitoring of fatigue damage in composite structures. Full article
(This article belongs to the Special Issue Damage Inspection of Composite Structures)
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6 pages, 1028 KB  
Proceeding Paper
On the Material Characterization of an Aluminium Alloy Using Different Specimens and Identification Methods
by Susanne Thomesen, Odd Sture Hopperstad and Tore Børvik
Proceedings 2018, 2(8), 400; https://doi.org/10.3390/ICEM18-05237 - 19 May 2018
Cited by 3 | Viewed by 2228
Abstract
The validity of material properties obtained from uniaxial tension tests using different specimen types and measurement techniques is investigated in this paper. Four different specimen geometries were tested, including round axisymmetric and rectangular flat samples of different sizes. This gave a significant variation [...] Read more.
The validity of material properties obtained from uniaxial tension tests using different specimen types and measurement techniques is investigated in this paper. Four different specimen geometries were tested, including round axisymmetric and rectangular flat samples of different sizes. This gave a significant variation in both size and shape of the specimens. The specimens were strained in tension to fracture, and different measurement techniques were applied to measure the deformation of the specimens during loading. This involved an extensometer, a laser micrometre, digital image correlation (DIC) and edge tracing. Cauchy stress versus logarithmic strain curves were obtained from the experimental data, and little spread was seen between the different test series. The data were further used to calibrate a work-hardening relation for the material, and it was found that the fitted curves differed mainly for strains beyond diffuse necking. Full article
(This article belongs to the Proceedings of The 18th International Conference on Experimental Mechanics)
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