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Keywords = hygro-thermo-chemo-mechanical modelling

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17 pages, 1515 KB  
Article
Multiphysics Phase-Field Modeling of Corrosion-Induced Degradation in Unsaturated Reinforced Concrete Structure
by Aihua Lu and Yongxing Zhang
Materials 2025, 18(22), 5091; https://doi.org/10.3390/ma18225091 - 9 Nov 2025
Cited by 1 | Viewed by 1415
Abstract
Corrosion-induced cracking poses a significant threat to the longevity of reinforced concrete (RC) structures, yet precisely forecasting its advancement continues to be a considerable scientific obstacle. The principal shortcoming of current numerical models is their excessive simplification, frequently presuming totally saturated conditions and [...] Read more.
Corrosion-induced cracking poses a significant threat to the longevity of reinforced concrete (RC) structures, yet precisely forecasting its advancement continues to be a considerable scientific obstacle. The principal shortcoming of current numerical models is their excessive simplification, frequently presuming totally saturated conditions and disregarding the dynamic interplay between environmental (hygro-thermal) variations and developing mesoscale damage. This study presents a thorough hygro-thermo-electro-chemo-mechanical (HTECM) phase-field model to fill this research need. The model uniquely combines dynamic unsaturated hygro-thermal transport with multi-ion reactive electrochemistry and meso-scale fracture mechanics. A rigorous comparison with published experimental data validates the model’s exceptional accuracy. The anticipated progression of fracture width exhibited remarkable concordance with experimental data, indicating a substantial enhancement in precision compared to uncoupled, saturated-state models. A key finding is the quantification of the damage-induced “transport-corrosion” positive feedback loop: initial corrosion-induced microcracks significantly expedite the transport of local moisture and corrosive agents, leading to nonlinear structural degradation. This work presents a high-fidelity numerical platform that enhances the understanding of linked deterioration in materials science and improves the durability design of reinforced concrete structures. Full article
(This article belongs to the Section Construction and Building Materials)
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22 pages, 3210 KB  
Article
Development and Validation of a Coupled Hygro-Chemical and Thermal Transport Model in Concrete Using Parallel FEM
by Okpin Na and Giyeol Lee
Appl. Sci. 2025, 15(11), 5989; https://doi.org/10.3390/app15115989 - 26 May 2025
Cited by 1 | Viewed by 1214
Abstract
The durability of reinforced concrete structures in aggressive environments is strongly influenced by the ingress of chloride and other harmful ions, which is further complicated under partially saturated conditions, due to the coexistence of liquid and gas phases within the pore network. This [...] Read more.
The durability of reinforced concrete structures in aggressive environments is strongly influenced by the ingress of chloride and other harmful ions, which is further complicated under partially saturated conditions, due to the coexistence of liquid and gas phases within the pore network. This study aimed to develop a predictive moisture–chemical–temperature model and to elucidate the mechanisms governing ion transport in partially saturated concrete. A multi-species hygro-chemo-thermo transport model was formulated based on the Nernst–Planck equation, incorporating electroneutrality, zero current conditions, and the coupled effects of moisture and temperature gradients. The model was numerically implemented using a parallel FE method with the Crank–Nicolson scheme, supported by domain decomposition and SPMD techniques for high computational efficiency. As a result, experimental validation was performed through chloride ponding tests under varying temperature conditions (20 °C, 35 °C, 50 °C), water-to-cement ratios (0.55, 0.65), and relative humidity differences (100%, 60%). The simulation results showed good agreement with the experimental data and confirmed that the proposed model can effectively predict chloride penetration under both isothermal and non-isothermal conditions. Additionally, the simulations revealed that moisture gradients accelerate ion transport, as the inward migration of the moisture front enhances the diffusion rates of chloride, sodium, and calcium ions until a steady-state moisture distribution is reached. Full article
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22 pages, 9925 KB  
Article
Study on Temperature Control and Cracking Risk of Mass Concrete Sidewalls with a Cooling-Pipe System
by Chunchao Chen and Shihai Chen
Buildings 2024, 14(4), 872; https://doi.org/10.3390/buildings14040872 - 23 Mar 2024
Cited by 6 | Viewed by 3457
Abstract
Hydration heat of early-age sidewalls can cause cracks owing to thermal stress, reducing the durability of underground space structures. The heat can be removed by the flowing water in the cooling pipe system. However, the cooling pipe may cause thermal stress due to [...] Read more.
Hydration heat of early-age sidewalls can cause cracks owing to thermal stress, reducing the durability of underground space structures. The heat can be removed by the flowing water in the cooling pipe system. However, the cooling pipe may cause thermal stress due to the temperature gradient in the region adjacent to the cooling pipe, resulting in concrete cracking. To minimize the temperature peak of sidewalls and cracking risks in the region adjacent to the cooling pipe, the crack-distribution characteristics, temperature, and strain evolution of an early-age sidewall with a cooling pipe system are analyzed by concrete temperature and strain tests. Furthermore, a model that accounts for the early-age behavior of concrete and cooling-pipe effects is developed and solved. Finally, the effects of cooling-pipe parameters and ambient temperature on the sidewall’s temperature field and cracking risk are analyzed. The results indicate that the cracks emerge in the first two weeks after concrete pouring; most are vertical, and a few oblique cracks emerge in the wall corner. The tensile stress in the region adjacent to the cooling pipe gradually decreases along the flow direction. Reducing the water temperature and increasing the flow rate reduces the sidewall’s temperature peak and cooling rate. However, they increase the cracking risk in the region adjacent to the cooling pipe. When the flow rate exceeds 0.6 m3/h, further increasing the flow rate does not significantly affect the temperature field. Reducing the distance between cooling pipes reduces the temperature peak, cooling rate, and cracking risk in the region adjacent to the cooling pipe. In high-temperature environments, the cracking risk in the region adjacent to the cooling pipe increases significantly. Full article
(This article belongs to the Section Building Structures)
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23 pages, 505 KB  
Article
Modelling of Coupled Shrinkage and Creep in Multiphase Formulations for Hardening Concrete
by Peter Gamnitzer, Andreas Brugger, Martin Drexel and Günter Hofstetter
Materials 2019, 12(11), 1745; https://doi.org/10.3390/ma12111745 - 29 May 2019
Cited by 12 | Viewed by 3247
Abstract
The durability and serviceability of concrete structures is influenced by both the early-age behavior of concrete as well as its long-term response in terms of shrinkage and creep. Hygro-thermo-chemo-mechanical models, as they are used in the present publication, offer the possibility to consistently [...] Read more.
The durability and serviceability of concrete structures is influenced by both the early-age behavior of concrete as well as its long-term response in terms of shrinkage and creep. Hygro-thermo-chemo-mechanical models, as they are used in the present publication, offer the possibility to consistently model the behavior of concrete from the first hours to several years. However, shortcomings of the formulation based on effective stress, which is usually employed in such multiphase models, were identified. As a remedy, two alternative formulations with a different coupling of shrinkage and creep are proposed in the present publication. Both assume viscous flow creep to be driven by total stress instead of effective stress, while viscoelastic creep is driven either by total or effective stress. Therefore, in contrast to the formulation based on effective stress, they predict a limit value for shrinkage as observed in long-term drying shrinkage tests. Shrinkage parameters for the new formulations are calibrated based on drying shrinkage data obtained from thin slices. The calibration process is straightforward for the new formulations since they decouple shrinkage and viscous flow creep. The different formulations are compared using results from shrinkage tests on sealed and unsealed cylindrical specimens. Shrinkage strain predictions are significantly improved by the new formulations. Full article
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23 pages, 750 KB  
Article
Calibration of a Multiphase Model Based on a Comprehensive Data Set for a Normal Strength Concrete
by Peter Gamnitzer, Martin Drexel, Andreas Brugger and Günter Hofstetter
Materials 2019, 12(5), 791; https://doi.org/10.3390/ma12050791 - 7 Mar 2019
Cited by 10 | Viewed by 3511
Abstract
Hygro-thermo-chemo-mechanical modelling of time-dependent concrete behavior requires the accurate determination of a large set of parameters. In this paper, the parameters of a multiphase model are calibrated based on a comprehensive set of experiments for a particular concrete of grade C30/37. The experiments [...] Read more.
Hygro-thermo-chemo-mechanical modelling of time-dependent concrete behavior requires the accurate determination of a large set of parameters. In this paper, the parameters of a multiphase model are calibrated based on a comprehensive set of experiments for a particular concrete of grade C30/37. The experiments include a calorimetry test, tests for age-dependent mechanical properties, tests for determining the water desorption isotherm, shrinkage tests, and compressive creep tests. The latter two were performed on sealed and unsealed specimens with accompanying mass water content measurements. The multiphase model is based on an effective stress formulation. It features a porosity-dependent desorption isotherm, taking into account the time-dependency of the desorption properties. The multiphase model is shown to yield excellent results for the evolutions of the mechanical parameters. The evolution of the autogenous shrinkage strain and evolutions of the creep compliances for loading at concrete ages of 2 days, 7 days, and 28 days are well predicted together with the respective mass water content evolution. This also holds for the evolution of the drying shrinkage strain, at least for moderate drying up to one year. However, it will be demonstrated that for longer drying times further conceptual thoughts concerning the coupled representation of shrinkage and creep are required. Full article
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