Search Results (29)

The phasing out of most chemicals has created a demand for alternative methods to preserve grain quality and market value. Hermetic storage offers a chemical-free solution for pest control by creating an airtight environment that naturally leads to insect death. Adding oxygen scavengers can further enhance hermetic storage by accelerating oxygen depletion. However, no study has examined scaling hand warmers in hermetic storage bags used by large grain handlers and farmers. We evaluated the effects of 1, 2, or 3 hand warmers in 25-kg PICS bags and 2, 4, or 6 hand warmers in 50-kg PICS bags on oxygen consumption and grain quality. We hypothesized that doubling the number of hand warmers used in 25-kg to 50-kg PICS bags would maintain the same rate of oxygen reduction. Oxygen levels decreased as the number of hand warmers increased. Additionally, oxygen concentrations in 25-kg PICS bags with 1, 2, or 3 hand warmers closely mirrored those of 2, 4, or 6 hand warmers in 50-kg PICS bags, respectively. Using 2 or 3 hand warmers in 25-kg PICS bags and 4 or 6 hand warmers in 50-kg PICS bags reduced oxygen concentrations below the 5% threshold for pest suppression within 12 h and maintained it for at least 8 days. While a slight rise in relative humidity was observed with more hand warmers, this did not negatively affect seed moisture content or germination rates. Doubling hand warmers along with the bag size from 25 to 50 kg produced similar oxygen depletion rates. These findings are helpful for large grain handlers and farmers who use 50-kg hermetic bags to store seeds or specialty crops to maintain quality. Hermetic bags combined with hand warmers promote sustainability by reducing chemical usage and minimizing food and nutrient losses. Full article

The cowpea is a vital crop for low-resource farmers in the Sahel, but post-harvest losses due to insect pests remain a major challenge. Callosobruchus maculatus (Fabricius, 1775), is the primary pest responsible for most of the damage to stored cowpeas. Recently, Trogoderma granarium (Everts, 1898) was found infesting cowpeas in large warehouses in Niger. This study evaluated hermetic storage bags to manage both common and emerging insect pests. Treatments included (i) the Purdue Improved Crop Storage (PICS) hermetic bag; (ii) a woven polypropylene (PP) bag with a polyethylene (PE) liner and Phostoxin; and (iii) a woven PP bag without Phostoxin (control). Naturally infested cowpea grains were obtained from the Office des Produits Vivriers du Niger (OPVN) warehouse in Maradi, Niger. Infestation levels were assessed using 12 samples of 500 g each, randomly collected from each treatment at the start and end of the trial. Major pests identified were C. maculatus, T. granarium, and Tribolium sp., with initial populations of 0.83, 0.44, and 0.83 adults per 500 g of cowpea, respectively. After six months of storage, pest densities in the control increased significantly: 232-fold for C. maculatus, 7.4-fold for T. granarium, and 2.7-fold for Tribolium sp.; resulting in a 38.5% weight loss. In contrast, both the Phostoxin and the PICS hermetic bags effectively suppressed pest populations, preventing weight loss. This study confirms the efficacy of hermetic storage, such as the PICS bag, in protecting cowpeas from both common and emerging pests. Full article

Postharvest grain losses often result from insect infestations. Hermetic storage creates airtight conditions that limit insect survival. However, oxygen depletion can be slow during hermetic storage, leading to a loss of grain quality and market value. Oxygen scavengers offer a solution to accelerate oxygen depletion. This study evaluated hand warmers as a cost-effective alternative to commercial oxygen scavengers. Experiments in sealed empty 4-gallon glass jars with 10-h hand warmers depleted oxygen faster and more cost-effectively than those with 2000 cc Oxy-Sorb oxygen absorbers. One hand warmer depleted similar amounts of oxygen as two Oxy-Sorb oxygen absorbers and reached the 5% threshold for pest suppression in 48 h. A follow-up study found that oxygen levels in empty 4-gallon jars dropped faster than in grain-filled 25-kg hermetic bags, with jars containing two or three hand warmers reaching the 5% threshold in the first 6 h. Temperature remained constant regardless of the number of hand warmers. At the same time, the relative humidity rose in empty jars but stayed stable in grain-filled hermetic bags, with no effect on grain quality. Hand warmers can potentially serve as cost-effective alternatives to commercial oxygen scavengers in hermetic storage. Full article

Hermetic grain storage bags are an airtight technology that protects stored grain from environmental factors, pests, and pathogens, with proven feasibility for smallholder farmer use. We examined the determinants and barriers to the use of these bags by smallholder farmers in Malawi and found that 83% of farmers were aware of hermetic bags for grain storage, but only 11–20% had ever used them, with half of the farmers who used the bags receiving them through donations. Furthermore, only 7.2% of farmers used the bags more than once. There was no association between their receipt of donated bags and their continued use and purchase of additional bags. There were, however, strong correlations between use of hermetic bags and the age of the head of household, distance to farmer groups’ meeting points, household size, and participation in a CIP-sponsored project. Focus group discussions identified key barriers to adopting hermetic bags, including local unavailability, perceived high cost, limited knowledge of the technology, low yields, and misconceptions about the utility of the bags. Thus, while donations play a central role in introducing hermetic bags, donations alone are insufficient in ensuring their long-term adoption. Addressing the identified barriers through improved availability, reduced costs, local manufacturing, and policy interventions such as microfinancing options and better distribution networks are essential to increasing the uptake of hermetic bags by smallholder farmers in Malawi and elsewhere in sub-Saharan Africa. Full article

Promoting smallholding farmers to use improved storage technology is pivotal to enhance the sustainable agri-food system. Studies suggest that hermetic storage technology reduces post-harvest storage losses, improves grain quality, and enhances food security. However, weak causal evidence is prevalent due to confounding and endogeneity issues in such studies. Hence, this study examines the impact of hermetic storage bags through a randomized encouragement design, using the instrumental variable (IV) approach, among 692 smallholding farmers in Nepal, where maize is one of the major food crops. Farmers were encouraged by offers of 100% and 50% subsidies on the price of up to three Purdue Improved Crop Storage (PICS) bags. We found that an additional unit of the hermetic storage bag increased maize storage by 42.84 kg and reduced post-harvest storage losses by 10 kg (32.92% reduction) for the farmers encouraged with a 100% subsidy. It increased maize storage by 39.2 kg for the farmers encouraged with a 50% subsidy, with no significant effect on post-harvest storage losses in this group compared to the control group. Thus, it is essential to encourage farmers to adopt improved storage technologies to increase storage and reduce post-harvest losses. This can contribute to enhancing local food security. Full article

Rice cultivation is one of the most important agro-economic activities in many countries, and the correct seed storage between production cycles is essential for crop success. In Guinea-Bissau, mangrove swamp rice (MSR) is a highly productive rice cropping system, thus providing surplus for sale. Depending on storage conditions, rice grains may present moisture, insects, or the development of fungi that might affect crop productivity. Considering different rice varieties and storage conditions, samples were collected from 30 farmers within 13 villages across the main MSR-producing regions. Stored rice was used to isolate and identify seed-borne fungi through DNA barcoding, to test aflatoxin content, and to evaluate seed germination rates. Polyethylene bags (the container), raised wooden platforms, and storage rooms (the structures) are the most used facilities. Hermetic containers were recorded mainly in Oio. A total fungal richness of 18 genera was found, and 16 different species were identified. The most represented fungal genera are Aspergillus, Curvularia, and Bipolaris. Despite the presence of aflatoxin-producing fungal samples, they did not present concerning levels for human consumption, and the germination rate was not affected regardless of storage structures. These results provide a baseline on fungi occurrence in stored MSR seeds from traditional facilities in Guinea-Bissau. Full article

Seed quality declines during storage depending on relative humidity, temperature, and oxygen concentration. Low-oxygen atmospheres significantly enhanced the germination and vigor of seeds during storage in laboratory-scale experiments. Low-oxygen atmospheres include self-modified atmospheres, where gas composition changes due to microbial respiration and oxidative processes, as well as modified atmospheres, where gas composition is initially altered from an external source without further adjustments. However, the potential of low-oxygen atmospheres to preserve the quality of maize (Zea mays) seeds in bags of 25–50 kg capacity, like those employed by seed companies and small-scale farmers, remains underexplored, hindering a broader adoption of this storage technology. Our study assessed the feasibility of applying low-oxygen atmospheres for seed storage on the pilot scale, i.e., hermetic containers of 25 kg capacity made of polyethylene and polyamide, under controlled conditions. We first evaluated the ability of the hermetic containers to maintain low oxygen levels over time. Then, we compared the germination and vigor of seeds stored in the hermetic containers under modified and self-modified atmospheres with those stored in traditional poly-paper bags under normal atmospheric conditions. The seeds had 14% moisture content (wet basis) and were stored at 25 °C and 10 °C. Maintaining low oxygen levels in polyethylene–polyamide bags was feasible. Moreover, at 25 °C, modified and self-modified atmospheres maintained higher germination values (95.8% and 94.4%, respectively) compared to traditional storage (68.3%), and both were as effective as refrigeration (97.6%). However, refrigeration was better for preserving seed vigor, with radicle emergence values of 85.2% in self-modified atmospheres and 78.9% in modified atmospheres, compared to 65.0% and 61.2%, respectively, at 25 °C. In conclusion, the advantages of modified atmospheres observed in laboratory-scale studies are achievable on a larger scale with a proper container design, advancing the prospects for the practical application of this technology for the seed industry and small farmers. Full article

Over the past two decades, the silo bag system has gained popularity for storing grains and by-products under hermetic conditions. However, the impact of higher temperatures in the outer grain layer on key industrial parameters, such as wheat baking quality, remains insufficiently understood. Traditional silo bags are black on the inside and white on the outside to reflect sunlight, but colored bags, recently introduced to the market, absorb more heat, potentially warming the grain and causing damage. This study aimed to assess the effect of grain strata and bag color on grain temperature and quality under field conditions. Results showed a significant surface temperature increase in colored bags compared to white ones, approximately 3 °C, which affected the temperature of the peripheral grain layer. Moisture content slightly increased (0.2 percentage points) in the outer grain layer. However, many industrial quality parameters (protein content, P/L, W, and loaf volume) and the germination test for wheat, showed no significant differences between colored and white bags or between different strata after 120 days of storage, although the falling number increased and wet gluten decreased. These findings suggest that, despite surface temperature differences, the overall industrial quality of wheat remains unaffected by external bag coloration. The influence of ambient temperature on the peripheral layer was estimated to affect approximately 5–10% of the grain mass, indicating that adverse impacts on grain quality may go unnoticed without implementing stratified sampling techniques. Full article

Maintaining maize quality while drying during a rainy season is a major challenge for smallholder farmers in developing countries. We conducted a study to evaluate the impact of temporarily storing wet maize of 18, 21, and 24% moisture content (m.c.) in hermetic Purdue Improved Crop Storage (PICS) and polypropylene (PP) woven (control) bags for 21 days. Oxygen and carbon dioxide concentrations were monitored, and m.c., germination, and visual mold were assessed. In PICS bags, oxygen dropped below 1% within 7, 11.5, and 21 days for maize at 24, 21, and 18% m.c., respectively. After 21 days, the m.c. of maize stored in PICS bags remained constant, but decreased in PP bags. Germination of maize in PICS bags decreased by 0.5, 6.2, and 95.5 percentage points for 18, 21, and 24% m.c., respectively. In PP bags, germination decreased by 17.5, 15.2, and 39.5 percentage points for the respective moisture levels. After 21 days of storage, visible mold was present on maize stored in PP bags at both 21 and 24% m.c. No mold was observed on maize stored in PICS bags, but a fermentation smell was released from maize at 21 and 24% m.c. The results indicate that maize can be effectively stored in PICS bags at 21% m.c. or below for 21 days with minimal germination loss or mold growth. These findings highlight the potential of using hermetic bags for short-term grain quality preservation just before and during drying. This new utility adds to the current use of hermetic bags for protection against pests during long-term storage. Hermetic bags’ dual functionality could significantly improve postharvest management on smallholder farms, thereby enhancing food and nutritional security and safety. Field testing is required in order to integrate this approach under smallholder farmers’ conditions (e.g., temperature, m.c., drying practices, etc.). Full article

Hermetic bag storage is a growing innovative technology that can effectively mitigate insect activity in stored grain and preserve quality without pesticides. This study aimed to estimate the environmental and economic impacts of hermetic storage bags as the basis for the sustainable adoption of the technology. This study demonstrated an approach to estimate the environmental impact of using hermetic bags and their superior economic benefits for storing maize at the 1-ton scale over three years. The life cycle assessment (LCA) of six commercially available hermetic bags (AgroZ^®, GrainPro, Storezo, ZeroFly^®, Elite, and PICS™) from cradle to grave was evaluated and compared using the Sustainable Minds LCA software. The gas barrier liners were analyzed for structure and polymer composition using confocal microscopy and Raman spectroscopy. The results showed that bag manufacturing had the highest environmental impact contribution, with 84.6% to 90.8% of the total impacts (mPt). The carbon footprint contribution of the total service life delivered for one hermetic bag ranged from 1.1 to 1.7 kg CO_2eq. The economic benefits of using hermetic bags were calculated and compared with traditional storage bag methods for one smallholder farmer using ten (10) hermetic bags storing 100 kg/bag (1 ton) of maize. The results found that using hermetic bags exhibited the highest profit of 1130 USD when used for nine months over three years, while storage loss was maintained at less than 1%. Full article

Allium resources in Russia are a potential source of genes for expanding the genetic base of agricultural crops. The leaves of Allium crops have a short freshness period and quickly deteriorate due to spoilage and loss of water. The aim of the work was to establish the yield and change in the quality of green leaves of Allium species introduced into the Moscow region during short-term storage, depending on the type of packaging, storage period, and temperature. Research methods: introduction and mobilization of existing plant genetic collection of representatives of the genus Allium L. was carried out as part of the implementation of the State task. Four to five-year-old plants of four species (A. altyncolicum, A. chyatophorum, A. nutans and A. turkestanicum) were grown on the collection plot of perennial onions of VNIIO, a branch of the FGBNU FNTSO. In the conditions of the Moscow region, the yield per leaf generation varied from 2.7 kg/m² (A. altyncolicum) to 4.9 kg/m² (A. cyathophorum). The maximum yield of marketable products was noted in hermetically sealed plastic bags when stored for 10 days at a temperature of +6 to +8 °C in a refrigerator with controlled conditions: A. turkestanicum—70.0%, A. cyathophorum—75.5%, A. altyncolicum—84.9%, A. nutans—92.9%. The maximum content of vitamin C during storage in hermetic bags with a density of 100 μm was found in A. altyncolicum (37.1 mg per 100 g) and A. nutans (42 mg per 100 g). A slight increase in the amount of sugars after storage for 10 days was noted in species with a linear leaf shape when stored in a polymer box. Temperature control is the most effective approach to extending the shelf life of fresh green leaves by measuring their weight loss and vitamin C. Full article

Using low-quality maize, resulting from insect pests and fungal attack, for formulating feed reduces chicken performance. This study evaluated the effectiveness of hermetic storage bags to keep insect pest and mycotoxin levels in check in yellow maize. The study was conducted in storehouses at three poultry farms in Dormaa Ahenkro, Bono Region, Ghana. The experiment was set up in a Randomized Complete Block Design with ZeroFly® Hermetic (ZFH), Purdue Improved Crop Storage (PICS), and Polypropylene (PP) bags as treatments. In each treatment, twelve 50 kg samples of untreated maize were each put in 100 kg capacity bags. Two bags in each treatment were destructively sampled monthly for 6 months. The number of insects was significantly higher in the PP bag (161.00 ± 4.25), compared to the PICS and ZFH bags: 7.00 ± 0.29 and 4.50 ± 0.76, respectively. The PICS and ZFH bags had less insect damage and lower weight loss than the PP bags. Aflatoxin and fumonisin levels were below the recommended safe thresholds of 15 ppb and 4 ppm, respectively, in all the bags. With the exception of ash, proximate analyses were higher for all variables in the PICS and ZFH bags. The study showed that PICS and ZFH bags conserved maize quality better than the PP bag. Full article

Sesame is an important oil crop for the Ethiopian economy. However, the lack of adequate storage facilities results in significant losses of sesame seeds. This study was designed to compare the effects of storage conditions and the subsequent impact on sesame seed germination, mold growth, and mycotoxin accumulation over the storage period. The efficacy of two hermetic bags (1. Purdue Improved Crop Storage (PICS) bags and 2. Super GrainPro (SGP) bags) was directly compared to sesame storage in polypropylene (PP bags) and Jute bags. Storage conditions (oxygen, carbon dioxide, temperature, moisture content and relative humidity) of samples were analyzed in the laboratory in three replicates. Results showed that the oxygen concentrations dropped to 6.9% (±0.02) in PICS bags and 8.7% (±0.06) in SGP bags at the end of 6 months of storage. In non-hermetic bags Jute and PP), oxygen levels were close to atmospheric levels at 2-, 4-, and 6-month storage periods. In non-hermetic bags throughout storage, the amount of seed infection by mold constantly increased, and seed germination decreased. Sesame seeds stored in hermetic bags had 89.7% (±0.58) to 88.3% (±2.89) germination rates versus 61.67% (±2.08) for non-hermetic storage bags over the 6-month seed storage period. All mycotoxin levels increased over the same storage period, whereas comparative levels were much lower in hermetic bags after six months. Sesame seeds stored in both hermetic bags had the lowest level of tested mycotoxins, and levels among the SGP and PICS bags were not significantly different from one another. This study provides strong evidence indicating that hermetic storage structures such as PICS and SGP significantly affect temperature, humidity, moisture content, CO₂ and oxygen levels resulting in the lowering of fungal growth and mycotoxin accumulation and effectively preserving stored sesame without relying on synthetic pesticides in Ethiopia. Full article

Bag storage of wheat is common in Asian countries, and common types of such bags include jute bags, woven plastic bags, and hermetic plastic bags. In order to assess infestation by two serious pests, namely Rhyzopertha dominica (Coleoptera: Bostrichidae) and Trogoderma granarium (Coleoptera: Dermestidae) in these bags, two experiments were performed. In the first experiment, three popular wheat varieties, namely Akbar, Dilkash, and Bakhar star were filled in above-mentioned miniature-size bags which were then placed in jars with three replicates per bag type and variety. Forty insects (adults for R. dominica and larvae for T. granarium) were released in the center of the jars for a period of 30 d in two different setups for both species. Data were recorded twice: after 15 d and 30 d. Results showed insects entered the jute bags only (made invasions due to its loose fibers and openings). Inside the bags, R. dominica caused more weight loss and live insects in Dilkash and Akbar varieties, while T. granarium preferred Bakhar star and Dilkash compared with their third variety. In the second experiment, only two bags, namely woven plastic bags and hermetic plastic bags filled with one variety, were tested to check damage (penetrations because no openings are present in these bags as in jute bags) to the bags. Results showed both species created holes in woven plastic bags but not in hermetic plastic bags. These results showed hermetic plastic bags remained safe from external infestation compared with the other two bags. Sometimes if insects are already present in the grains inside the bags, fumigation is needed from outside to kill the pests inside. To evaluate this, all three bags were filled with a wheat variety and were also infested with both insect species and placed in a fumigation container with nine replicates per bag type. A phosphine tablet (3.0 g) wrapped in muslin cloth was placed in a container which was then sealed, and the fumigation-induced mortality after 24 h was recorded. Results showed mortality was >95% to 100% in woven and jute bags, respectively, while mortality in hermetic plastic bags remained very low (<3%). These results revealed the least fumigant gas permeation in hermetic plastic bags compared with jute and woven plastic bags. Results of all three experiments demand immediate alteration in creation of all three bags to curtail infestation from outside (jute and woven plastic bags) as well as to generate maximum fumigation efficacy when the source of infestation is with the grains (hermetic bags). Full article

Hermetic bags are effective at curbing grain losses due to insect pests, but their use remains low due to unavailability among smallholder farmers. This study used primary data from actors within the Purdue Improved Crop Storage (PICS) supply chain network, mostly the private sector, in Ethiopia, Tanzania, and Uganda, to understand the challenges and opportunities in improving the availability of hermetic bags in rural areas. It finds that supply-side distribution approaches played a critical role in improving PICS bag availability. Some of the supply-side constraints included poor inventory management, pricing, and limited access to capital. Inventory management can be improved through better forecasting using sales records and prediction of farmers’ harvests. Improved access to credit during peak season can improve the timely supply and reduce stockouts. Marketing inefficiency appears to be fueled by a high-profit margin at the distributor level. Using all available distribution channels in addition to ag-input dealers will enhance the availability of the bags in rural communities. Full article