Search Results (11)

Induction motors are a significant consumer of electricity. One of the crucial elements of losses in an induction motor is core losses. Core losses become dominant in motors powered by an inverter at higher frequencies. The core sheet loss depends on cutting the core using a die or laser. The article presents a practical method for approximating loss characteristics, enabling the determination of losses with high accuracy and the approximation of the magnetization characteristic. The method’s accuracy was verified using sheet metal samples cut with both a guillotine and a laser. The method is an area method; therefore, it is well-suited for use in analytical methods and calculations of power losses based on FEM (Finite Element Method) post-processing. Then, the developed approximations were used to calculate losses in sample induction motors of different powers. The results indicate that the developed method is accurate, making it a viable alternative to the approximate correction factor. Full article

Typically, dimension stones, commonly called stone blocks, are cut into multiple small cuboid stones so that multiple sculptures can be produced. To use the stone block as efficiently as possible, it is essential to pack these small cuboids in each stone block as efficiently as possible while satisfying the limitations of the machining. This paper describes methods for packing and cutting stone blocks using nonlinear programming that generate sets of trees, which are also called forests, that decide the packing layout of the small cuboids inside the block. The containers and elements have their own prices and values, respectively. The elements can be translated to the corners of the containers or to the corners of the elements that are already in the containers, if the elements are not outside the containers after the translation. Then, the problem can be interpreted as finding the best forest that packs the elements as efficiently as possible at the lowest total price of containers, which is a subset of all containers. The formula for the score that defines the compactness of the packing is in this paper. The user can define the number of forests so that parallel computing methods can be applied. Each forest is generated randomly. Two different packing methods are introduced: simple packing and slab packing. Simple packing is based on a non-guillotine cutting method and slab packing is a guillotine cutting method for realistic scenarios, such as scenarios with machining limitations. By using this method, it is possible to plan the cutting in a digital environment, which is not possible when using the traditional method with physical templates. Furthermore, by restricting the rotation of the elements, it is possible to make the elements follow the horizontal vein direction of the stone blocks, which is a common vein direction in travertine. Full article

Reducing losses in electrical devices is essential for reducing global energy consumption. Losses in the core of electrical machines constitute a significant part of the overall losses—their share increases with the number of machines powered by PWM converters, especially for high-speed machines. Limiting core losses requires precise determination at the design stage of the device. Achieving this goal is possible thanks to numerical or analytical simulation. A necessary input for this process is the correct determination of the properties of the core material. The sheet loss, however, changes due to the machining process, primarily punching. The subject of the work is to develop a sufficiently accurate approximation of electrical steel sheet-specific loss, taking into account the effects of cutting and the width of a given machine element for a wide range of induction and frequency. The method also enables the extrapolation of losses for higher frequencies relevant from the point of view of generating losses in the machine. The developed loss approximation can be used in the finite element simulation and in applying analytical methods. The technique can be successfully used for many grades of non-oriented sheet metal, provided that the requirements specified in the work are met. The proposed approximation allows us to determine the loss of a sample of a certain width in a wide range of magnetic induction magnitude and frequency with an accuracy not worse than 4%. Full article

During the material removal stage in stone rough processing, milling type has been widely explored, which, however, may cause time and material consumption, as well as substantial stress for the environment. To improve the material removal rate and waste reuse rate in the rough processing stage for three-dimensional stone products with a special shape, in this paper, circular saw disc cutting is explored to cut a convex polyhedron out of a blank box, which approaches a target product. Unlike milling optimization, this problem cannot be well solved by mathematical methods, which have to be solved by geometrical methods instead. An automatic block cutting strategy is proposed intuitively by considering a series of geometrical optimization approaches for the first time. To obtain a big removal block, constructing cutting planes based on convex vertices is uniquely proposed. Specifically, the removal vertices (the maximum thickness of material removal) are searched based on the octree algorithm, and the cutting plane is constructed based on this thickness to guarantee a relatively big removal block. Moreover, to minimize the cutting time, the geometrical characteristics of the intersecting convex polygon of the cutting plane with the convex polyhedron are analyzed, accompanied by the constraints of the guillotine cutting mode. The optimization algorithm determining the cutting path is presented with a feed direction accompanied by the shortest cutting stroke, which confirms the shortest cutting time. From the big removal block and shortest cutting time, the suboptimal solution of the average material removal rate (the ratio of material removal volume to cutting time) is generated. Finally, the simulation is carried out on a blank box to approach a bounding sphere both on MATLAB and the Vericut platform. In this case study, for the removal of 85% of material with 19 cuts, the proposed cutting strategy achieves five times higher the average material removal rate than that of one higher milling capacity case. Full article

Micro-blade design is an important factor in the cutting of single cells and other biological structures. This paper describes the fabrication process of three-dimensional (3D) micro-blades for the cutting of single cells in a microfluidic “guillotine” intended for fundamental wound repair and regeneration studies. Our microfluidic guillotine consists of a fixed 3D micro-blade centered in a microchannel to bisect cells flowing through. We show that the Nanoscribe two-photon polymerization direct laser writing system is capable of fabricating complex 3D micro-blade geometries. However, structures made of the Nanoscribe IP-S resin have low adhesion to silicon, and they tend to peel off from the substrate after at most two times of replica molding in poly(dimethylsiloxane) (PDMS). Our work demonstrates that the use of a secondary mold replicates Nanoscribe-printed features faithfully for at least 10 iterations. Finally, we show that complex micro-blade features can generate different degrees of cell wounding and cell survival rates compared with simple blades possessing a vertical cutting edge fabricated with conventional 2.5D photolithography. Our work lays the foundation for future applications in single cell analyses, wound repair and regeneration studies, as well as investigations of the physics of cutting and the interaction between the micro-blade and biological structures. Full article

This paper modelled the cutting process of a bundle consisted of ultra-thin cold-rolled steel sheets using a guillotine. The geometry of a cutting tool with given dimensions was assumed. A bundle of sheets being cut was modelled as deformable, the cutting tool was rigid, and the finite element method along with computer system LS-DYNA was employed. Numerical simulations of the complex state of stress and of the corresponding complex state of strain were carried out. Cutting processes belong to fast changing physical phenomena, and therefore, highly nonlinear dynamical algorithms were applied in order to solve this particular problem. Experimental investigations were also conducted by means of the scanning electron microscopy. It was found that the fracture region consisted of two distinct zones: brittle and ductile separated from each other by the interfacial transition. Morphological features of the brittle, ductile, and the transition regions were identified. The ductile and brittle zones were separated at the depth of ca. 1/5 thickness of the cut steel sheet. Finally, the numerical results obtained by usage of the finite element method as well as experimental ones in the form of microscopic images were compared, showing quite good agreement. Full article

Research on the rectangle packing problems has mainly focused on rectangular raw material sheets without defects, while natural slate has irregular and defective characteristics, and the existing packing method adopts manual packing, which wastes material and is inefficient. In this work, we propose an effective packing optimization method for nature slate; to the best of our knowledge, this is the first attempt to solve the guillotine packing problem of rectangular items in a single irregular and defective slate. This method is modeled by the permutation model, uses the horizontal level (HL) heuristic proposed in this paper to obtain feasible solutions, and then applies the genetic algorithm to optimize the quality of solutions further. The HL heuristic is constructed on the basis of computational geometry and level packing. This heuristic aims to divide the irregular plate into multiple subplates horizontally, calculates the movable positions of the rectangle in the subplates, determines whether or not the rectangle can be packed in the movable positions through computational geometry, and fills the scraps appropriately. Theoretical analysis confirms that the rectangles obtained through the HL heuristic are inside the plate and do not overlap with the defects. In addition, the packed rectangles do not overlap each other and satisfy the guillotine constraint. Accordingly, the packing problem can be solved. Experiments on irregular slates with defects show that the slate utilization through our method is between 89% and 95%. This result is better than manual packing and can satisfy actual production requirements. Full article

Myrtus communis L. is one of the important aromatic and medicinal species from the Mediterranean area. It is used in various fields such as culinary, cosmetic, pharmaceutical, therapeutic, and industrial applications. Thus, a Box–Wilson experimental plan was used in this study to select the optimal operating conditions in order to obtain high volumes of essential oils. The factorial design method was applied to evaluate at an industrial scale the effect of major process variables on the essential oil extraction from Myrtus communis L. herbs by the steam distillation method. The input variables considered as significant operating conditions were: X₁—boiler occupancy rate (boilers were filled to 50%, 75%, and 100%), X₂—distillation duration (distillation was continued 60, 75, and 90 min), and X₃—particle size (herbs were cut in sizes of 10, 20, and 30 mm via guillotine). The dependent variable selected, coded as Y, was the essential oil volume obtained (mL). The steps of the classical statistical experimental design technique were complemented with the Taguchi method to improve the extraction efficacy of essential oil from Myrtus communis L., and the optimum parameter conditions were selected: boiler occupancy rate 100%, distillation duration 75 min, and particle size 20 mm. Following the optimum parameters, the GC-MS assay revealed for the Myrtus communis L. essential oil two predominant components, α-pinene—33.14% and eucalyptol—55.09%. Full article

In this paper, the modelling of a cutting process of a cold-rolled steel sheet using a symmetrical cutting tool is presented. The fast-changing nonlinear dynamic cutting process was elaborated by means of the finite element method and the computer system LS-DYNA. Experimental investigations using scanning electron microscopy were performed and the results are presented in this work. The numerical results were compared with experimental ones. The comparison shows a good agreement between the results obtained by means of numerical modelling and those received from experimental investigations. The numerical simulations of the cutting process and the experimental investigations aimed to understand the mechanism of the cutting process. They serve as a highly professional tool for carrying out research investigating the behavior of complex nonlinear fast-changing dynamical cutting processes in the future. Full article

The paper presents results of the investigations on numerical computations and experimental verification concerning the influence of selected parameters of the cutting process on the stress state in bundles of cold-rolled steel sheets being cut using a guillotine. The physical model and, corresponding to it, the mathematical model of the analysed steel sheet being cut were elaborated. In this work, the relationship between the cutting depth and the values of reduced Huber–Mises stresses as well as the mechanism of sheet separation were presented. The numerical simulations were conducted by means of the finite element method and the computer system LS-DYNA. The results of numerical computations are juxtaposed as graphs, tables, and contour maps of sheet deformation as well as reduced Huber–Mises strains and stresses for selected time instants. The microscopic tests revealed two distinct zones in the fracture areas. The ductile and brittle zones are separated at the depth of ca. 1/3 thickness of the cut steel sheet. Full article

The manufacture of parts made of metal sheet often includes two successive processes: the cutting process at which a guillotine shear cuts the sheet into strips, and the punching process at which a stamping press punches out the blanks from the strips. This paper presents an algorithm for generating optimal two-staged cutting patterns of strips for the cutting process. At the first stage the sheet is divided into segments with parallel cuts. Each segment contains strips with the same length and direction. The segments are cut into strips at the second stage. The algorithm calls a recursion function to determine the optimal strip layouts on segments of various lengths, and calls another recursion function to optimally arrange the segments in the sheet, so that the value of the pattern reaches maximum. The computational results indicate that the algorithm is efficient both in computation time and in material usage. Full article