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Keywords = gas switching partial oxidation

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27 pages, 27574 KB  
Article
Modeling Isothermal Reduction of Iron Ore Pellet Using Finite Element Analysis Method: Experiments & Validation
by Amogh Meshram, Joe Govro, Ronald J. OMalley, Seetharaman Sridhar and Yuri Korobeinikov
Metals 2022, 12(12), 2026; https://doi.org/10.3390/met12122026 - 25 Nov 2022
Cited by 20 | Viewed by 5148
Abstract
Iron ore pellet reduction experiments were performed with pure hydrogen (H2) and mixtures with carbon monoxide (CO) at different ratios. For direct reduction processes that switch dynamically between reformed natural gas and hydrogen as the reductant, it is important to understand [...] Read more.
Iron ore pellet reduction experiments were performed with pure hydrogen (H2) and mixtures with carbon monoxide (CO) at different ratios. For direct reduction processes that switch dynamically between reformed natural gas and hydrogen as the reductant, it is important to understand the effects of the transition on the oxide reduction kinetics to optimize the residence time of iron ore pellets in a shaft reactor. Hence, the reduction rates were studied by varying experimental parameters such as the temperature (800, 850 & 900 °C), reactant gas flow rate (100, 150 & 200 cm3/min), pellet size and composition of the reactant gas mixture. The rate of reduction was observed to increase with an increase in temperature and reactant gas flow rate, but it decreased with an increase in pellet size. SEM greyscale analysis was performed to analyze the porosity and phase composition of partially reduced pellets. The porosity of the pellets was observed to increase from 0.3 for unreacted pellet to 0.42 for a completely reduced pellet. Energy-dispersive X-ray spectroscopy (EDAX) analysis was performed to identify the phases observed in the SEM images. The fraction of iron phase was observed to increase from the shell region of the pellet to the core region with an increase in the degree of reduction. A 2D-axisymmetric numerical model was developed on COMSOL Multiphysics, and it was validated using the conversion (X) vs. time curves obtained from each experiment. The model was able to accurately predict the total time needed for the complete conversion of a single iron ore pellet for multiple experiments. Effects of changes in the porosity and tortuosity of the pellet on the model were also studied and the rate of reduction was observed to be sensitive to changes in both porosity and tortuosity. The SEM analysis and the model results show that tortuosity is higher for pellets reduced with H2 than for pellets reduced with H2-CO gas mixtures. Full article
(This article belongs to the Section Extractive Metallurgy)
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18 pages, 3906 KB  
Article
Real-Driving Emissions of an Aging Biogas-Fueled City Bus
by Kirsi Spoof-Tuomi, Hans Arvidsson, Olav Nilsson and Seppo Niemi
Clean Technol. 2022, 4(4), 954-971; https://doi.org/10.3390/cleantechnol4040059 - 2 Oct 2022
Cited by 5 | Viewed by 5072
Abstract
Transition to low emission transportation and cleaner cities requires a broad introduction of low- and zero-carbon alternatives to conventional petrol- and diesel-powered vehicles. New-generation gas buses are a cost-effective way to reduce local air pollutants from urban transportation. Moreover, major greenhouse gas (GHG) [...] Read more.
Transition to low emission transportation and cleaner cities requires a broad introduction of low- and zero-carbon alternatives to conventional petrol- and diesel-powered vehicles. New-generation gas buses are a cost-effective way to reduce local air pollutants from urban transportation. Moreover, major greenhouse gas (GHG) savings may be achieved using biogas as the power source. The main objective of this research was to investigate CH4 and other gaseous emissions of a biogas-fueled urban bus equipped with a three-way catalyst (TWC) in real-world conditions. The study focused on emissions from a six-year-old gas-powered city bus, supplementing emission data from aging bus fleets. Impaired CH4 oxidation and NOx reduction were observed in the catalyst after its service life of 375,000 km–400,000 km. The main reason for low CH4 and NOx conversion over the TWC was concluded to be the partial deactivation of the catalyst. Another critical issue was the fluctuating air-to-fuel ratio. The results show that the efficiency of exhaust after-treatment systems should be closely monitored over time, as they are exposed to various aging processes under transient driving conditions, leading to increased real-world emissions. However, the well-to-wheels (WTW) analysis showed that an 80% GHG emission benefit could be achieved by switching from diesel to biomethane, giving a strong environmental argument for biogas use. Full article
(This article belongs to the Topic Clean and Low Carbon Energy)
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19 pages, 5678 KB  
Article
Nanoscale Doping and Its Impact on the Ferroelectric and Piezoelectric Properties of Hf0.5Zr0.5O2
by Anastasia Chouprik, Roman Kirtaev, Evgeny Korostylev, Vitalii Mikheev, Maxim Spiridonov and Dmitrii Negrov
Nanomaterials 2022, 12(9), 1483; https://doi.org/10.3390/nano12091483 - 27 Apr 2022
Cited by 23 | Viewed by 4058
Abstract
Ferroelectric hafnium oxide thin films—the most promising materials in microelectronics’ non-volatile memory—exhibit both unconventional ferroelectricity and unconventional piezoelectricity. Their exact origin remains controversial, and the relationship between ferroelectric and piezoelectric properties remains unclear. We introduce a new method to investigate this issue, which [...] Read more.
Ferroelectric hafnium oxide thin films—the most promising materials in microelectronics’ non-volatile memory—exhibit both unconventional ferroelectricity and unconventional piezoelectricity. Their exact origin remains controversial, and the relationship between ferroelectric and piezoelectric properties remains unclear. We introduce a new method to investigate this issue, which consists in a local controlled modification of the ferroelectric and piezoelectric properties within a single Hf0.5Zr0.5O2 capacitor device through local doping and a further comparative nanoscopic analysis of the modified regions. By comparing the ferroelectric properties of Ga-doped Hf0.5Zr0.5O2 thin films with the results of piezoresponse force microscopy and their simulation, as well as with the results of in situ synchrotron X-ray microdiffractometry, we demonstrate that, depending on the doping concentration, ferroelectric Hf0.5Zr0.5O2 has either a negative or a positive longitudinal piezoelectric coefficient, and its maximal value is −0.3 pm/V. This is several hundreds or thousands of times less than those of classical ferroelectrics. These changes in piezoelectric properties are accompanied by either improved or decreased remnant polarization, as well as partial or complete domain switching. We conclude that various ferroelectric and piezoelectric properties, and the relationships between them, can be designed for Hf0.5Zr0.5O2 via oxygen vacancies and mechanical-strain engineering, e.g., by doping ferroelectric films. Full article
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36 pages, 4947 KB  
Article
The Potential of Gas Switching Partial Oxidation Using Advanced Oxygen Carriers for Efficient H2 Production with Inherent CO2 Capture
by Carlos Arnaiz del Pozo, Schalk Cloete, Ángel Jiménez Álvaro, Felix Donat and Shahriar Amini
Appl. Sci. 2021, 11(10), 4713; https://doi.org/10.3390/app11104713 - 20 May 2021
Cited by 7 | Viewed by 4608
Abstract
The hydrogen economy has received resurging interest in recent years, as more countries commit to net-zero CO2 emissions around the mid-century. “Blue” hydrogen from natural gas with CO2 capture and storage (CCS) is one promising sustainable hydrogen supply option. Although conventional [...] Read more.
The hydrogen economy has received resurging interest in recent years, as more countries commit to net-zero CO2 emissions around the mid-century. “Blue” hydrogen from natural gas with CO2 capture and storage (CCS) is one promising sustainable hydrogen supply option. Although conventional CO2 capture imposes a large energy penalty, advanced process concepts using the chemical looping principle can produce blue hydrogen at efficiencies even exceeding the conventional steam methane reforming (SMR) process without CCS. One such configuration is gas switching reforming (GSR), which uses a Ni-based oxygen carrier material to catalyze the SMR reaction and efficiently supply the required process heat by combusting an off-gas fuel with integrated CO2 capture. The present study investigates the potential of advanced La-Fe-based oxygen carrier materials to further increase this advantage using a gas switching partial oxidation (GSPOX) process. These materials can overcome the equilibrium limitations facing conventional catalytic SMR and achieve direct hydrogen production using a water-splitting reaction. Results showed that the GSPOX process can achieve mild efficiency improvements relative to GSR in the range of 0.6–4.1%-points, with the upper bound only achievable by large power and H2 co-production plants employing a highly efficient power cycle. These performance gains and the avoidance of toxicity challenges posed by Ni-based oxygen carriers create a solid case for the further development of these advanced materials. If successful, results from this work indicate that GSPOX blue hydrogen plants can outperform an SMR benchmark with conventional CO2 capture by more than 10%-points, both in terms of efficiency and CO2 avoidance. Full article
(This article belongs to the Special Issue Thermodynamics and Sustainable Development)
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17 pages, 2019 KB  
Article
Reverse Water-Gas Shift Iron Catalyst Derived from Magnetite
by Chen-Yu Chou, Jason A. Loiland and Raul F. Lobo
Catalysts 2019, 9(9), 773; https://doi.org/10.3390/catal9090773 - 14 Sep 2019
Cited by 72 | Viewed by 12471
Abstract
The catalytic properties of unsupported iron oxides, specifically magnetite (Fe3O4), were investigated for the reverse water-gas shift (RWGS) reaction at temperatures between 723 K and 773 K and atmospheric pressure. This catalyst exhibited a fast catalytic CO formation rate [...] Read more.
The catalytic properties of unsupported iron oxides, specifically magnetite (Fe3O4), were investigated for the reverse water-gas shift (RWGS) reaction at temperatures between 723 K and 773 K and atmospheric pressure. This catalyst exhibited a fast catalytic CO formation rate (35.1 mmol h−1 gcat.−1), high turnover frequency (0.180 s−1), high CO selectivity (>99%), and high stability (753 K, 45000 cm3h−1gcat.−1) under a 1:1 H2 to CO2 ratio. Reaction rates over the Fe3O4 catalyst displayed a strong dependence on H2 partial pressure (reaction order of ~0.8) and a weaker dependence on CO2 partial pressure (reaction order of 0.33) under an equimolar flow of both reactants. X-ray powder diffraction patterns and XPS spectra reveal that the bulk composition and structure of the post-reaction catalyst was formed mostly of metallic Fe and Fe3C, while the surface contained Fe2+, Fe3+, metallic Fe and Fe3C. Catalyst tests on pure Fe3C (iron carbide) suggest that Fe3C is not an effective catalyst for this reaction at the conditions investigated. Gas-switching experiments (CO2 or H2) indicated that a redox mechanism is the predominant reaction pathway. Full article
(This article belongs to the Special Issue Iron and Cobalt Catalysts)
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16 pages, 15561 KB  
Article
Application of an Array of Metal-Oxide Semiconductor Gas Sensors in an Assistant Personal Robot for Early Gas Leak Detection
by Jordi Palacín, David Martínez, Eduard Clotet, Tomàs Pallejà, Javier Burgués, Jordi Fonollosa, Antonio Pardo and Santiago Marco
Sensors 2019, 19(9), 1957; https://doi.org/10.3390/s19091957 - 26 Apr 2019
Cited by 77 | Viewed by 12944
Abstract
This paper proposes the application of a low-cost gas sensor array in an assistant personal robot (APR) in order to extend the capabilities of the mobile robot as an early gas leak detector for safety purposes. The gas sensor array is composed of [...] Read more.
This paper proposes the application of a low-cost gas sensor array in an assistant personal robot (APR) in order to extend the capabilities of the mobile robot as an early gas leak detector for safety purposes. The gas sensor array is composed of 16 low-cost metal-oxide (MOX) gas sensors, which are continuously in operation. The mobile robot was modified to keep the gas sensor array always switched on, even in the case of battery recharge. The gas sensor array provides 16 individual gas measurements and one output that is a cumulative summary of all measurements, used as an overall indicator of a gas concentration change. The results of preliminary experiments were used to train a partial least squares discriminant analysis (PLS-DA) classifier with air, ethanol, and acetone as output classes. Then, the mobile robot gas leak detection capabilities were experimentally evaluated in a public facility, by forcing the evaporation of (1) ethanol, (2) acetone, and (3) ethanol and acetone at different locations. The positive results obtained in different operation conditions over the course of one month confirmed the early detection capabilities of the proposed mobile system. For example, the APR was able to detect a gas leak produced inside a closed room from the external corridor due to small leakages under the door induced by the forced ventilation system of the building. Full article
(This article belongs to the Special Issue Recent Advances in Gas Nanosensors)
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