Search Results (62)

This study focuses first on the synthesis through an aza-Michael addition reaction of original linear diamine prepolymers and original amine/acrylate thermoset adhesives, and second on their thermal, mechanical and adhesion characterization. The major advantage of the aza-Michael addition reaction is that it takes place at room temperature, without a solvent and without a catalyst. Using the aza-Michael addition reaction, linear secondary diamine prepolymers were first synthesized with a control of the molecular weight, ranging from 867 to 1882 g mol⁻¹. Then, aza-Michael reactions of diamine prepolymers with three different acrylates allowed the synthesis of new amine/acrylate thermoset adhesives. All the thermoset adhesives were characterized by rheology and thermal analysis, leading, once the crosslinking aza-Michael reaction had occurred, to soft thermoset networks with glass transition temperatures ranging from −23 to −8 °C, gel point times ranging from 40 min to 4 h, and a polar component of the surface energy ranging from 3 to 17 mJ m⁻². Functionality of the acrylates directly influences the crosslinking rate, and a decreasing master curve is obtained when reporting crosslinking rate versus gel point time. Crosslinking density is controlled by the diamine prepolymer chain length. In a second step, thermoset adhesives were applied as thin films between two galvanized steel plates, and adhesion properties were evaluated through a lap-shear test. Results showed that the adhesive strength increases as the dynamic viscosity and molecular weight of the diamines prepolymer increases. Increasing the diamines prepolymer chain length results in an increase in strain at break, a decrease in the shear modulus, and a decrease in the maximum lap-shear strength. It is also observed that the adhesive strength decreases when the adhesive film thickness increases. Moreover, thermoset adhesives with high polarity and a surface energy similar to the surface energy of the substrate will favor high adhesion and a better adhesive strength of the assembly. Lastly, the nature of the acrylates and diamines prepolymer chain length allow tuning a wide range of adhesive strength and toughness of these original soft thermoset adhesives. Full article

Human development has led to increased production of oil and gas, mainly as energy sources, which, however, are responsible for contamination and metal corrosion in industrial, marine, and terrestrial environments. Lubricating oil, in particular, is widely used in generators and industrial machines in the electric sector and is responsible for contamination not only in industrial environments but also in many terrestrial and aquatic ecosystems. In this context, this study aimed to apply the Starmerella bombicola ATCC 222214 biosurfactant to inhibit metal corrosion in seawater and in an Accelerated Corrosion Chamber (ACC). For this purpose, its toxicity against the microcrustacean Artemia salina, its dispersion capacity, and its ability to promote oil biodegradation in a saline environment were investigated. The biosurfactant, when applied at twice its Critical Micellar Concentration (CMC), caused low mortality (30.0%) of microcrustaceans in a saline environment, and, in its crude form, the biosurfactant ensured the dispersion of no less than 77.56% of residual engine oil in seawater. Oil biodegradation by autochthonous microorganisms reached 94.39% in the presence of the biosurfactant in seawater. Furthermore, the biosurfactant, when used at twice its CMC, acted satisfactorily as a corrosion inhibitor by reducing the mass loss of galvanized iron specimens (plates) in seawater in a static system to only 0.36%. On the other hand, when the biosurfactant was added at the CMC as an atmospheric corrosion inhibitor, the reduction in mass loss of carbon steel plates treated in the ACC was 17.38% compared to the control containing only a biodegradable matrix based on vegetable resin. When the biosurfactant was incorporated into different paints applied to galvanized iron plates placed in contact with the salt spray produced in the ACC, the best result was obtained using the biomolecule at a concentration of 3% in the satin paint, ensuring a plate mass loss (29.236 g/m²) that was almost half that obtained without surfactant (52.967 g/m²). The study indicated the use of yeast biosurfactant as a sustainable alternative in combating the contamination of marine environments and metal corrosion, with the aim of preserving the environment and improving the quality of life in aquatic and terrestrial ecosystems. Full article

Iron and iron-nickel alloy electrodeposits synthesized from sulfate-based electroplating baths were applied to a mild carbon steel substrate. Coated specimens were immersed in an oxygen-saturated, weak ammonium hydroxide solution (pH 9.5–10.0), and their corrosion performance was evaluated using electrochemical techniques. Galvanic and general corrosion behaviors were analyzed to assess the sacrificial protection provided by Fe and Fe-Ni coatings relative to uncoated steel. The influence of anode-to-cathode (A/C) surface area ratios (1:1, 10:1, and 100:1) on the occurrence of plating-induced surface cracks was also examined. Surface morphology and elemental composition of the deposits were characterized. Results of the study indicated that increasing the Ni²⁺/Fe²⁺ molar ratio of the electroplating bath from 0 to 0.167 led to (1) reduced surface porosity and cracking, (2) decreased galvanic corrosion rates between the electrodeposit and substrate, and (3) a progressive increase in the temperature dependence of the general corrosion rate between 20 °C and 60 °C. The development of Fe and Fe-Ni alloy electrodeposits as protective coatings is of particular interest in water-tube power boiler applications, where production of corrosion products must be controlled. Further research is needed to develop coatings that perform predictably under elevated pressures and temperatures typical of operating boiler environments. Full article

The purpose of the experiment was to indicate which element of the production process of flexible printed circuit boards is optimal in terms of the reliability of final products. According to the Taguchi method, in the experiment, five factors with two levels each were chosen for the subsequent analysis. These included the number of conductive layers, the thickness of the laminate layer, the type of the laminate, the diameter of the plated holes, and the current density in the galvanic bath. The reliability of the PCBs in the produced variations was verified using the Interconnect Stress Test environmental test. The qualitatively best variant of the board construction was indicated using the signal-to-noise ratio and the analysis of variance method for each factor. The factors determined to be the most important in terms of reliability were the number of conductive layers and the current density in the galvanic bath. The optimal variant of the board construction was two conductive layers on a polyimide laminate, where the laminate layer was 100 μm thick, the hole diameter was equal to 0.4 mm, and current density was 2 A/dm² in the galvanic bath. Therefore, the plated experiment indicated the factors needed to obtain a high-quality product with a low failure rate. Full article

In the resistance spot-welding (RSW) of galvanized complex phase (CP) steel, liquid metal embrittlement (LME) may occur, deteriorating the welded joint’s performance. Based on the Auto/Steel Partnership (A/SP) standard, the joints of galvanized CP steel welded with a welding current from 7.0 kA to 14.5 kA were evaluated. When the welding current increased to 11.0 kA, LME cracks began to appear. The longest type A crack was 336.1 μm, yet the longest type D crack was 108.5 μm, and did not exceed 10% of the plate thickness, which met the limitation of the A/SP standard. In light of the microstructural observation and element distribution, it was found that there existed an internal oxide layer adjacent to the surface of galvanized CP steel matrix, with the depth of about 4.1 μm. In addition, the simulation results show that the CP steel was under tensile stress throughout the RSW process, but the internal oxide layer could successfully lead to the low LME susceptibility of the Zn-coated CP steel. Full article

The increasing global demand for raw materials underscores the importance of lightweight construction and sustainable material use, drawing attention to composite techniques like galvanic coating of plastics. To support recycling efforts, the development of efficient separation and material recovery processes is critical, particularly for end-of-life products containing metal-plated polymers. This study investigates the recyclability of metallized polymer foams and coated polymers through comminution, focusing on the potential for effective separation of metal and polymer components. Cu-ABS samples showed 27% of the products in the 8–10 mm fraction and 48% in the 10–16 mm fraction during primary comminution, while Cu-PUR achieved a more even distribution. Microscopic analyses revealed decoating rates of up to 95% for Cu-ABS compared to 19% for Cu-PUR. The comminution energy required for Cu-PUR was three times higher, with a fivefold lower decoating rate than solid materials. Particles larger than 200 µm exhibited interlocking, complicating the separation process. These findings highlight the need for optimized recycling processes to enable efficient raw material recovery and support a circular economy. Full article

Corrosion is the deterioration of metals due to environmental exposure. Commercial inhibitors used to control corrosion often contain heavy metal salts, which are highly toxic to both the environment and human health. A biosurfactant produced by the bacterium Pseudomonas cepacia CCT 6659 was tested as a corrosion inhibitor on carbon steel and galvanized iron surfaces. Matrices based on plant ingredients with different compositions were tested in a laboratory-constructed accelerated corrosion chamber (ACC) simulating a critical maritime atmosphere in conditions of 40 °C, 5% NaCl, and 100% humidity. The most stable matrix was selected for biosurfactant incorporation in different concentrations, expressed as critical micellar concentration (CMC), and was applied to metal surfaces to evaluate its ability to inhibit corrosion. Additionally, to evaluate the potential of the biosurfactant as a low-toxicity corrosion inhibitor additive in paint systems, iron and carbon steel samples were coated with three biosurfactant-containing commercial paints and subjected to critical atmospheric conditions for testing coating effectiveness. The formulation containing vegetable resin as a plasticizer, oleic acid, ethanol, and CaCO₃ was chosen to incorporate the biosurfactant. The addition of the biosurfactant at twice its CMC led to a reduction in carbon steel sample mass loss from 123.6 to 82.2 g/m², while in the galvanized iron plates, the mass loss decreased from 285.9 to 226.7 g/m² at the same biosurfactant concentration. When supplemented with the biosurfactant, the alkyd resin-based paint (A) ensured less mass loss in samples (46.0 g/m²) compared to the control without biosurfactant (58.0 g/m²). Using the paint formulated with oil-based resin (B), the mass loss decreased from 53.0 to 24.1 g/m², while with that based on petroleum derivatives (C), it decreased from 82.2 to 27.6 g/m². These results confirm the feasibility of using biosurfactants in biodegradable coatings, reducing the need for commercial corrosion inhibitors. Full article

A Pb-containing PtAu nanoflower electrocatalyst was deposited on the cathode via galvanic replacement reaction in a double-cabin galvanic cell (DCGC) with a Cu plate as the anode, a multiwalled carbon nanotube (MWCNT) modified glassy carbon electrode (GCE) as the cathode, 0.1 M HClO₄ aqueous solution as the anolyte, and Pb²⁺-containing Pt⁴⁺ salt and Au³⁺ salt mixed aqueous solution as the catholyte, respectively, and the electrocatalytic performance of the modified electrode toward methanol oxidation in the alkaline medium was investigated. Electrochemical studies reveal that the stripping of bulk Cu can induce underpotential deposition (UPD) of Pb on Pt during the galvanic replacement reaction, which affects the morphology and composition of Pb-containing PtAu nanoparticles. Under the optimal experimental conditions, a Pb-Pt₃Au₁/MWCNTs/GCE shows the highest activity and the best stability toward electrocatalytic oxidation of methanol in the alkaline medium, and the Pt active area-normalized specific electrocatalytic activity of Pb-Pt₃Au₁/MWCNTs/GCE is as high as 59.8 mA cm_Pt⁻². We believe that the method presented here of depositing highly active noble metal nanostructures by galvanic replacement reaction in a DCGC device is expected to be widely applied in the preparation of nanomaterials for their study in fuel cells and electrocatalysis. Full article

The population surge has led to a corresponding increase in the demand for high-rise buildings, bridges, and other heavy structures. In addition to gravity loads, these structures must withstand lateral loads from earthquakes, wind, ships, vehicles, etc. A piled raft foundation (PRF) has emerged as the most favored system for high-rise buildings due to its ability to resist lateral loads. An experimental study was conducted on three different piled raft model configurations with three different relative densities (D_r) to determine the effect of D_r on the lateral response of a PRF. A model raft was constructed using a 25 mm thick aluminum plate with dimensions of 304.8 mm × 304.8 mm, and galvanized iron (GI) pipes, each 457.2 mm in length, were used to represent the piles. The lateral and vertical load cells were connected to measure the applied loads. It was found that an increase in D_r increased the soil stiffness and led to a decrease in the lateral displacement for all three PRF models. Additionally, the contribution of the piles in resisting the lateral load decreased, whereas the contribution of the raft portion in resisting the lateral load increased. With an increase in D_r from 30% to 90%, the percentage contribution of the raft increased from 42% to 66% for 2PRF, 38% to 61% for 4PRF, and 46% to 70% for 6PRF. Full article

Taking advantage of its high-temperature resistance and elongation properties, conductive-coated polyetheretherketone (PEEK) filament yarn can be used as a textile-based electroconductive functional element, in particular as a strain sensor. This study describes the development of electrical conductivity on an inert PEEK filament surface by the deposition of metallic nickel (Ni) layers via an electroless galvanic plating process. To enhance the adhesion properties of the nickel layer, both PEEK multifilament and monofilament yarn surfaces were metalized by plasma torch pretreatment, followed by nickel plating. Electrical characterizations indicate the potential of nickel-coated PEEK for structural monitoring in textile-reinforced composites. In addition, surface energy measurements before and after plasma torch pretreatment, surface morphology, nickel layer thickness, chemical structure changes, and mechanical properties were analyzed and compared with untreated PEEK. The thickness of the Ni layer was measured and showed an average thickness of 1.25 µm for the multifilament yarn and 3.36 µm for the monofilament yarn. FTIR analysis confirmed the presence of new functional groups on the PEEK surface after plasma torch pretreatment, indicating a successful modification of the surface chemistry. Mechanical testing showed an increase in tensile strength after plasma torch pretreatment but a decrease after nickel plating. In conclusion, this study successfully developed conductive PEEK yarns through plasma torch pretreatment and nickel plating. Full article

Nowadays, there are many surface treatment methods for aluminium alloys; the most commonly used of these is the chemical dip galvanizing process, which is complicated due to its use of large quantities of corrosive drugs. In order to simplify the process, this paper proposes a new electromagnetic induction heating activation method instead of the zinc dipping process. The method works as follows: The substrate is first degreased and then activated. The activation process starts by soaking the degreased substrate in an activation solution, taking it out after ten minutes, and placing it into an induction heating unit. The activation solution is sprayed onto the surface of the substrate while heating, using the energy generated by high temperatures to complete the activation reaction. The surface of the activated substrate forms a nanoscale film of nickel, which is finally utilised as a catalytic centre for ENP (an advanced surface treatment process that deposits a very uniform layer). The optimisation of important parameters of the non-destructive activation process was determined using the L9 Taguchi method. The main parameters ranged from 0.15 L/min to 0.25 L/min for spray rate, 200 °C to 400 °C for heat treatment temperature, and 1:4, 1:5, and 1:6 for Ni²⁺ and H₂PO₄⁻ ion concentration ratios. The above data were derived from a single variable and were analysed using Minitab 20 software. Scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), energy spectrometry (EDS), and ultrasonic experiments were used to characterize and analyse the surface morphology, composition, and bond strength of the coatings. The results show that the nanoscale nickel particles can completely cover the surface of the substrate, forming a layer of nano-film. After activation and ultrasonic cleaning for 30 s at an ultrasonic frequency of 40 KHz and a power of 80 W, the surface nano-film was not destroyed, which proves that it had a high bonding strength. After the application of the plating, the plated surface had a compact microstructure, and the continuity was good. Therefore, compared with the currently commonly used zinc dipping process, this process has the advantages of being a low-cost, simple operation, and non-destructive and environmentally friendly activation process for the substrate. Full article

In this work, a novel formaldehyde sensor was constructed based on nanoporous, flower-like, Pb-containing Pd–Au nanoparticles deposited on the cathode in a double-cabin galvanic cell (DCGC) with a Cu plate as the anode, a multiwalled carbon nanotube-modified glassy carbon electrode as the cathode, a 0.1 M HClO₄ aqueous solution as the anolyte, and a 3.0 mM PdCl₂ + 1.0 mM HAuCl₄ + 5.0 mM Pb(ClO₄)₂ + 0.1 M HClO₄ aqueous solution as the catholyte, respectively. Electrochemical studies reveal that the stripping of bulk Cu can induce underpotential deposition (UPD) of Pb during the galvanic replacement reaction (GRR) process, which affects the composition and morphology of Pb-containing Pd–Au nanoparticles. The electrocatalytic activity of Pb-containing nanoparticles toward formaldehyde oxidation was examined in an alkaline solution, and the experimental results showed that formaldehyde mainly caused direct oxidation on the surface of Pb-containing Pd–Au nanoparticles while inhibiting the formation of CO poison to a large degree. The proposed formaldehyde sensor exhibits a linear amperometric response to formaldehyde concentrations from 0.01 mM to 5.0 mM, with a sensitivity of 666 μA mM⁻¹ cm⁻², a limit of detection (LOD) of 0.89 μM at triple signal-to-noise, rapid response, high anti-interference ability, and good repeatability. Full article

This paper focuses on the development of electroplating on 150 mm wafer level for microsystem technology applications from 1-Ethyl-3-methylimidazolium chloride (EMImCl) with Aluminumtrichloride (AlCl₃). The deposition was carried out on 150 mm wafers with Au or Al seed layers deposited by physical vapor deposition (PVD). The electrodeposition was carried out using pattern plating. On the Au seed layer, bipolar pulse plating was applied. Compared to the Au seed layer, the electrodeposition on the Al seed layer was favorable, with lower current densities and pulsing frequencies. Utilizing the recurrent galvanic pulses and avoiding ionic liquid convection, inhomogeneities lower than 15% were achieved with a laboratory plating cell. One major aspect of this study was the removal of the native Al oxide prior to deposition. It was investigated on the chip and wafer levels using either current- or potential-controlled removal pulses. This process step was affected by the plasma treatment of the wafer, thus the surface free energy, prior to plating. It turned out that a higher surface free energy hindered proper oxide removal at a potential of 3 V. The theory of oxide breakdown based on electrostriction force via the electrical field was applied to discuss the findings and to derive conclusions for future plating experiments. Full article

This article presents the improved properties of GI (hot-dip galvanized) steel plates in combination with a special permanent surface treatment. The substrate used was hot-dip galvanized deep-drawn steel sheets of grade DX56D + Z. Subsequently, various surface treatments were applied to their surface. The coefficient of friction of the metal sheets without surface treatment, with a temporary surface treatment called passivation, and a thin organic coating (TOC) based on hydroxyl resins dissolved in water, Ti and Cr³⁺ were determined by a cup test. The surface quality and corrosion resistance of all tested samples were also determined by exposing them for up to 288 h in an atmosphere of neutral salt spray. The surface microgeometry parameters Ra, RPc and Rz(I), which have a significant influence on the pressing process itself, were also determined. The TOC deposited on the Zn substrate was the only one to exhibit excellent lubrication and anticorrosion properties, resulting in the lowest surface microgeometry values owing to the uniform and continuous layer of the thin organic coating compared to the GI substrate and passivation surface treatment, respectively. Full article

The structural design of steel–titanium composite plates significantly affects their corrosion resistance. To investigate the impact of defects of different shapes and sizes on the corrosion behavior of steel–titanium composite plates, this study designed six types of defects and conducted a series of characterization tests. The results showed that due to the galvanic interaction between carbon steel and titanium alloy, small defects initially accelerate corrosion, resulting in 50% to 200% more corrosion weight loss compared to large defects. However, in the later stages of immersion, the corrosion rate of small defects decreased by up to 35%, which was attributed to the accumulation of protective corrosion products. Additionally, there is an inverse relationship between the corrosion rate and the thickness ratio of the composite plate. The reduction in the area of Q345B also results in additional corrosion loss of up to 32%. Full article