Search Results (12)

Direct ink writing (DIW) enables the additive manufacturing of silicone elastomers, offering an alternative to traditional moulding and casting methods for applications from healthcare products to machine–human interaction sensors. Polydimethylsiloxane (PDMS) foam, a porous silicone elastomer, is valued for its elasticity, chemical and thermal resistance, hydrophobicity, and biocompatibility. The emulsion templating method is a simple and cost-effective approach to create silicone foams by incorporating and later removing a sacrificial dispersed phase from the PDMS precursor. This study developed glycerol/PDMS emulsion-based inks for DIW using high-shear centrifugal mixing, with ethanol as a solvent to remove the glycerol template, creating silicone foam. An optimal glycerol dosage of 50 parts per hundred rubber (phr) produced foam with 27.63% porosity and pore diameter up to 4.66 µm. Each 10 phr increase in glycerol content raised porosity by 10% and average pore diameter by 2 µm. Both tensile and compressive behaviour inversely correlated with porosity, with a 10% porosity rise in the silicone foam reducing tensile strength by 0.07 MPa and stiffness by 0.02 MPa. Models with strong data alignment were developed to benefit researchers in 3D printing to customize silicone foams (pore properties, mechanical properties, compressive properties) based on specific application requirements. Full article

Currently, materials with specific, strictly defined functional properties are becoming increasingly important. A promising strategy for achieving these properties involves developing methods that facilitate the formation of hierarchical porous materials that combine micro-, meso-, and macropores in their structure. Macropores facilitate effective mass transfer of substances to the meso- and micropores, where further adsorption or reaction processes can occur. Aerogels represent a promising class of materials for implementing this approach. The formation of hierarchical porous structures in aerogels can be achieved using soft and hard templating methods or by foaming techniques. This paper presents a comprehensive study of three methods for forming hierarchical porous structures in alginate aerogels: (1) employing surfactants (Pluronic F-68), (2) using zein as a pore-forming component, and (3) foaming in a carbon dioxide medium. The results of micro-CT showed that each of the methods contributes to the formation of macropores within the structure of the resulting aerogels. Size distribution curves of the detected macropores were obtained, showing the presence of macropores ranging from 16 to 323 μm in size for samples obtained using surfactants, from 5 to 195 μm for samples obtained using zein, and from 20 μm to 3 mm for samples obtained by foaming in a carbon dioxide medium. The SEM images demonstrated the macro- and mesoporous fibrous structure of the obtained materials. The nitrogen porosimetry results indicated that samples obtained using surfactants and zein are characterized by a high specific surface area (592–673 m²/g), comparable to the specific surface area for an alginate-based aerogel obtained without the use of pore-forming components. However, the use of the developed methods for the formation of a hierarchical porous structure contributes to an increase in the specific mesopores volume (up to 17.7 cm³/g). The materials obtained by foaming in a carbon dioxide medium are characterized by lower specific surface areas (112–239 m²/g) and specific mesopores volumes (0.6–2.1 cm³/g). Thus, this paper presents a set of methods for forming hierarchical porous structures that can obtain delivery systems for active substances with a controlled release profile and highly efficient platforms for cell culturing. Full article

The unique structural properties of porous ceramics, such as low thermal conductivity, high surface area, controlled permeability, and low density, make this material valuable for a wide range of applications. Its uses include insulation, catalyst carriers, filters, bio-scaffolds for tissue engineering, and composite manufacturing. However, existing processing methods for porous ceramics, namely replica techniques and sacrificial templates, are complex, release harmful gases, have limited microstructure control, and are expensive. In contrast, the direct foaming method offers a simple and cost-effective approach. By modifying the surface chemistry of ceramic particles in a colloidal suspension, the hydrophilic particles are transformed into hydrophobic ones using surfactants. This method produces porous ceramics with interconnected pores, creating a hierarchical structure that is suitable for applications like nano-filters. This review emphasizes the importance of interconnected porosity in developing advanced ceramic materials with tailored properties for various applications. Interconnected pores play a vital role in facilitating mass transport, improving mechanical properties, and enabling fluid or gas infiltration. This level of porosity control allows for the customization of ceramic materials for specific purposes, including filtration, catalysis, energy storage, and biomaterials. Full article

Molybdenum sulfide–oxide (MoS₂, MS) emerges as the prime electrocatalyst candidate demonstrating hydrogen evolution reaction (HER) activity comparable to platinum (Pt). This study presents a facile electrochemical approach for fabricating a hybrid copper (Cu)/MoS₂ (CMS) nanostructure thin-film electrocatalyst directly onto nickel foam (NF) without a binder or template. The synthesized CMS nanostructures were characterized utilizing energy-dispersive X-ray spectroscopy (EDS), scanning electron microscopy (SEM), X-ray diffraction (XRD), and electrochemical methods. The XRD result revealed that the Cu metal coating on MS results in the creation of an extremely crystalline CMS nanostructure with a well-defined interface. The hybrid nanostructures demonstrated higher hydrogen production, attributed to the synergistic interplay of morphology and electron distribution at the interface. The nanostructures displayed a significantly low overpotential of −149 mV at 10 mA cm⁻² and a Tafel slope of 117 mV dec⁻¹, indicating enhanced catalytic activity compared to pristine MoS₂.This research underscores the significant enhancement of the HER performance and conductivity achieved by CMS, showcasing its potential applications in renewable energy. Full article

Polymer-based (nano)composite foams containing conductive (nano)fillers limit electromagnetic interference (EMI) pollution, and have been shown to act as good shielding materials in electronic devices. However, due to their high (micro)structural complexity, there is still a great deal to learn about the shielding mechanisms in these materials; understanding this is necessary to study the relationship between the properties of the microstructure and the porous structure, especially their EMI shielding efficiency (EMI SE). Targeting and controlling the electrical conductivity through a controlled distribution of conductive nanofillers are two of the main objectives when combining foaming with the addition of nanofillers; to achieve this, both single or combined nanofillers (nanohybrids) are used (as there is a direct relationship between electrical conductivity and EMI SE), as are the main shielding mechanisms working on the foams (which are expected to be absorption-dominated). The present review considers the most significant developments over the last three years concerning polymer-based foams containing conductive nanofillers, especially carbon-based nanofillers, as well as other porous structures created using new technologies such as 3D printing for EMI shielding applications. It starts by detailing the microcellular foaming strategy, which develops polymer foams with enhanced EMI shielding, and it particularly focuses on technologies using supercritical CO₂ (sCO₂). It also notes the use of polymer foams as templates to prepare carbon foams with high EMI shielding performances for high temperature applications, as well as a recent strategy which combines different functional (nano)fillers to create nanohybrids. This review also explains the control and selective distribution of the nanofillers, which favor an effective conductive network formation, which thus promotes the enhancement of the EMI SE. The recent use of computational approaches to tailor the EMI shielding properties are given, as are new possibilities for creating components with varied porous structures using the abovementioned materials and 3D printing. Finally, future perspectives are discussed. Full article

This work demonstrates hydrazine electro-oxidation and sensing using an ultrathin copper oxide nanosheet (CuO-NS) architecture prepared via a versatile foam-surfactant dual template (FSDT) approach. CuO-NS was synthesised by chemical deposition of the hexagonal surfactant Brij^®58 liquid crystal template containing dissolved copper ions using hydrogen foam that was concurrently generated by a sodium borohydride reducing agent. The physical characterisations of the CuO-NS showed the formation of a two-dimensional (2D) ultrathin nanosheet architecture of crystalline CuO with a specific surface area of ~39 m²/g. The electrochemical CuO-NS oxidation and sensing performance for hydrazine oxidation revealed that the CuO nanosheets had a superior oxidation performance compared with bare-CuO, and the reported state-of-the-art catalysts had a high hydrazine sensitivity of 1.47 mA/cm² mM, a low detection limit of 15 μM (S/N = 3), and a linear concentration range of up to 45 mM. Moreover, CuO-NS shows considerable potential for the practical use of hydrazine detection in tap and bottled water samples with a good recovery achieved. Furthermore, the foam-surfactant dual template (FSDT) one-pot synthesis approach could be used to produce a wide range of nanomaterials with various compositions and nanoarchitectures at ambient conditions for boosting the electrochemical catalytic reactions. Full article

The construction of abundant pore channels between the layers of Ti₃C₂T_x MXene film is an important approach to fully exploit the 2D macromolecular properties of MXene (Ti₃C₂T_x), which is of great significance for further realizing the practical application of MXene macroscopic assemblies in the field of electromagnetic interference shielding and capacitive storage. However, there is still a lack of systematic introductions and prospects of this field, thus far. In this review, starting from the preparation of MXene macroscopic assemblies, the 3D porous MXene films, constructed by sacrificial templating, vapor foaming, and light foaming, as well as their corresponding properties of electromagnetic interference shielding and capacitive storage, are introduced. In addition, the current bottlenecks and great challenges of 3D porous MXene films are deeply analyzed, and effective solutions for future application development trends are proposed. Full article

The reformulation of chocolates seeks to find innovative alternatives to cocoa butter (CB) that are more economical and adhere to nutritional recommendations to replace saturated fats with unsaturated ones. In this research, chocolates were elaborated by substituting CB with an oleogel (OG) formulated with hydroxypropyl methylcellulose (HPMC) as an entrapper of sunflower oil by using the foam-templated approach. Four different CB/OG blends were prepared and characterized as potential CB substitutes (100/0 control), at replacement levels of 30%, 50%, 70% and 100% (70/30, 50/50, 30/70 and 0/100 blends), and subsequently, CB/OG-based chocolates (CB/OG-Ch) were formulated (100/0-Ch, 70/30-Ch, 50/50-Ch, 30/70-Ch and 0/100-Ch). Both the CB/OG blends and the CB/OG-Ch counterparts were characterized by dynamic and stationary rheology, hardness, thermal parameters, microstructure, and oil-binding capacity; in addition, the lipid profile of the chocolates was analyzed, and a sensory analysis was performed. Increasing the OG proportion in the CB/OG blend weakens the rigidity and strength of the fat-crystal network conferred by the CB, and decreases both its viscoelasticity and thermal parameters, but the differences between all the different properties and parameters of the CB/OG-Ch samples diminished in presence of the other ingredients used in the chocolate formulation. Sensory analysis evidenced that it is possible to replace up to 70% of CB with the OG, although from a technological point of view a replacement level of 50% would seem more appropriate. As compared to 100/0-Ch, 50/50-Ch and 30/70-Ch involve saturated fat reductions of 55% and 37%, respectively. Full article

Owing to the progressive abandoning of the fossil fuels and the increase of atmospheric CO₂ concentration, the use of renewable energies is strongly encouraged. The hydrogen economy provides a very interesting scenario. In fact, hydrogen is a valuable energy carrier and can act as a storage medium as well to balance the discontinuity of the renewable sources. In order to exploit the potential of hydrogen it must be made available in adequate quantities and at an affordable price. Both goals can be potentially achieved through the electrochemical water splitting, which is an environmentally friendly process as well as the electrons and water are the only reagents. However, these devices still require a lot of research to reduce costs and increase efficiency. An approach to improve their performance is based on nanostructured electrodes characterized by high electrocatalytic activity. In this work, we show that by using template electrosynthesis it is possible to fabricate Ni nanowires featuring a very high surface area. In particular, we found that water-alkaline electrolyzers with Ni nanowires electrodes covered by different electrocatalyst have good and stable performance at room temperature as well. Besides, the results concern nickel-cobalt nanowires electrodes for both hydrogen and oxygen evolution reaction will be presented and discussed. Finally, preliminary tests concerning the use of Ni foam differently functionalized will be shown. For each electrode, electrochemical and electrocatalytic tests aimed to establishing the performance of the electrolyzers were carried out. Long term amperostatic test carried out in aqueous solution of KOH will be reported as well. Full article

Cellulose nanofibril foams are cellulose-based porous materials with outstanding mechanical properties, resulting from the high strength-to-weight ratio of nanofibrils. Here we report the development of an optimized fabrication process for highly porous cellulose foams, based on a well-controlled freeze-thawing-drying (FTD) process at ambient pressure. This process enables the fabrication of foams with ultra-high porosity, up to 99.4%, density of 10 mg/cm³, and liquid (such as oil) absorption capacity of 100 L/kg. The proposed approach is based on the ice-templating of nanocellulose suspension in water, followed by thawing in ethanol and drying at environmental pressures. As such, the proposed fabrication route overcomes one of the major bottle-necks of the classical freeze-drying approach, by eliminating the energy-demanding vacuum drying step required to avoid wet foam collapse upon drying. As a result, the process is simple, environmentally friendly, and easily scalable. Details of the foam development fabrication process and functionalization are thoroughly discussed, highlighting the main parameters affecting the process, e.g., the concentration of nanocellulose and additives used to control the ice nucleation. The foams are also characterized by mechanical tests and oil absorption measurements, which are used to assess the foam absorption capability as well as the foam porosity. Compound water-in-oil drop impact experiments are used to demonstrate the potential of immiscible liquid separation using cellulose foams. Full article

Emulsion templating has emerged as an effective approach to prepare polymer-based foams. This study reports a thermosetting nanocomposite foam prepared by nanocellulose stabilized Pickering emulsion templating. The Pickering emulsion used as templates for the polymeric foams production was obtained by mechanically mixing cellulose nanocrystals (CNCs) water suspensions with the selected oil mixtures comprised of acrylated epoxidized soybean oil (AESO), 3-aminopropyltriethoxysilane (APTS), and benzoyl peroxide (BPO). The effects of the oil to water weight ratio (1:1 to 1:3) and the concentration of CNCs (1.0–3.0 wt %) on the stability of the emulsion were studied. Emulsions were characterized according to the emulsion stability index, droplet size, and droplet distribution. The emulsion prepared under the condition of oil to water ratio 1:1 and concentration of CNCs at 2.0 wt % showed good stability during the two-week storage period. Nanocomposite foams were formed by heating the Pickering emulsion at 90 °C for 60 min. Scanning electron microscopy (SEM) images show that the foam has a microporous structure with a non-uniform cell size that varied from 0.3 to 380 μm. The CNCs stabilized Pickering emulsion provides a versatile approach to prepare innovative functional bio-based materials. Full article

A facile processing strategy to fabricate thermoelectric (TE) polymer nanocomposite foams with non-conducting polymers is reported in this study. Multilayered networks of graphene nanoplatelets (GnPs) and multi-walled carbon nanotubes (MWCNTs) are deposited on macroporous polyvinylidene fluoride (PVDF) foam templates using a layer-by-layer (LBL) assembly technique. The open cellular structures of foam templates provide a platform to form segregated 3D networks consisting of one-dimensional (1D) and/or two-dimensional (2D) carbon nanoparticles. Hybrid nanostructures of GnP and MWCNT networks synergistically enhance the material system’s electrical conductivity. Furthermore, the polymer foam substrates possess high porosity to provide ultra-low thermal conductivity without compromising the electrical conductivity of the TE nanocomposites. With an extremely low GnP loading (i.e., ~1.5 vol.%), the macroporous PVDF nanocomposites exhibit a thermoelectric figure-of-merit of ~10⁻³. To the best of our knowledge, this ZT value is the highest value reported for organic TE materials using non-conducting polymers and MWCNT/GnP nanofillers. The proposed technique represents an industrially viable approach to fabricate organic TE materials with enhanced energy conversion efficiencies. The current study demonstrates the potential to develop light-weight, low-cost, and flexible TE materials for green energy generation. Full article