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Keywords = fluoride-containing sludge

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14 pages, 3365 KiB  
Article
Multifunctional Adsorbent with Antibacterial Properties Derived from Municipal Sludge for Synergistic Removal of Fluoride, Uranium, and Dyes
by Weiwei Yang, Xiaoxuan Fan, Wenfeng Li, Gang Wei and Lei Guo
Appl. Sci. 2025, 15(9), 4794; https://doi.org/10.3390/app15094794 - 25 Apr 2025
Viewed by 357
Abstract
With the continuous expansion of urban areas, the treatment of urban sewage is facing significant challenges. Tens of thousands of tons of municipal sludge (MS) are produced annually, which not only occupies substantial land resources but also poses potential environmental threats, thereby complicating [...] Read more.
With the continuous expansion of urban areas, the treatment of urban sewage is facing significant challenges. Tens of thousands of tons of municipal sludge (MS) are produced annually, which not only occupies substantial land resources but also poses potential environmental threats, thereby complicating wastewater treatment processes. Proper management of MS has thus become a critical issue requiring urgent attention. Meanwhile, water pollution continues to worsen, endangering both ecological systems and human health. MS contains a variety of organic compounds with active functional groups capable of forming strong coordination interactions with various waterborne pollutants. Building on this foundation, we successfully develop a multifunctional adsorbent using MS as the raw material through biomineralization. The synthesized adsorbent shows outstanding performance, exhibiting high adsorption capacity for fluoride (F) and hexavalent uranium (U(VI)) in high-fluorine uranium-containing wastewater, effectively reducing the concentrations of these harmful substances. Additionally, the adsorbent shows strong affinity for the cationic dye methylene blue, making it highly suitable for the treatment of wastewater from the printing and dyeing industries. Notably, the adsorbent also possesses antibacterial properties, demonstrating significant bactericidal activity against Gram-negative E. coli in wastewater. The multifunctional adsorbent not only offers a novel solution to enhancing water quality and safety, but also represents a promising strategy for sustainable wastewater treatment. Full article
(This article belongs to the Section Environmental Sciences)
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21 pages, 6652 KiB  
Article
Lanthanum-Modified Sludge Biochar for Geothermal Water Fluoride Removal
by Wei Li, Yi Wu, Ruiqing Huang, Chen Yang, Mei Zhang, Pengchen Xie, Jian Xiong and Xuebin Lu
Materials 2025, 18(7), 1421; https://doi.org/10.3390/ma18071421 - 23 Mar 2025
Cited by 1 | Viewed by 452
Abstract
Municipal sludge was pyrolyzed to produce sludge-derived biochar (SBC), which was subsequently modified with lanthanum nitrate. Through orthogonal experiments, the optimal preparation conditions for La-SBC-700 were determined. The morphological and textural properties of the biochar material, such as specific surface area, were characterized [...] Read more.
Municipal sludge was pyrolyzed to produce sludge-derived biochar (SBC), which was subsequently modified with lanthanum nitrate. Through orthogonal experiments, the optimal preparation conditions for La-SBC-700 were determined. The morphological and textural properties of the biochar material, such as specific surface area, were characterized and batch adsorption experiments simulating fluoride-containing wastewater were conducted to investigate the effects of pH, fluoride concentration, biochar dosage, and coexisting ions on the fluoride removal performance of La-SBC-700. The application potential of the biochar material in real geothermal water was also assessed. The results indicated that La-SBC-700 prepared under optimal conditions exhibited an adsorption capacity approximately 10 times higher than that of the pristine biochar (SBC). The adsorption process was stable within the pH range of 5.0 to 8.0 and conformed to the Quasi-secondary-order kinetic and Langmuir isotherm models, with a maximum theoretical adsorption capacity of 40.338 mg/g. The adsorption process was spontaneous and endothermic. NO3 and Cl had negligible effects on fluoride removal, whereas CO32, SO42, and HCO3 exerted varying degrees of influence on the adsorption process. La-SBC-700 demonstrated excellent performance in removing fluoride from geothermal water, providing a reference method for the resourceful utilization of sludge and the removal of fluoride from geothermal water. Full article
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18 pages, 4829 KiB  
Article
Purification of CaF2 from Fluorine-Containing Sludge: Optimization via Calcium Ion Coexistence Effect
by Danyang Zhu, Xiang Chen, Hui Gong, Xiankai Wang, Xueyuan Qiao and Xiaohu Dai
Processes 2025, 13(2), 552; https://doi.org/10.3390/pr13020552 - 16 Feb 2025
Cited by 1 | Viewed by 1349
Abstract
The rapid development of the photovoltaic industry has significantly increased fluorine-containing sludge production. Calcium fluoride (CaF2), a vital non-renewable raw material used in optics, metallurgy, and chemical synthesis, holds immense significance for ensuring the sustainable supply of fluoride resources. This study [...] Read more.
The rapid development of the photovoltaic industry has significantly increased fluorine-containing sludge production. Calcium fluoride (CaF2), a vital non-renewable raw material used in optics, metallurgy, and chemical synthesis, holds immense significance for ensuring the sustainable supply of fluoride resources. This study focuses on purifying CaF2 from fluorine-containing sludge using a systematic approach. Through characterization techniques such as XRF, SEM-EDS, XRD, FT-IR, and laser granulometry, the sludge’s composition was thoroughly analyzed. An acid-leaching–alkali-leaching method was proposed and validated for CaF2 purification. A key finding during acid leaching was the “calcium ion coexistence effect”, where the dissolution of other calcium salts influences CaF2 dissolution equilibrium, reducing its loss. Leveraging this phenomenon, an optimized strategy was developed by increasing acid concentration while reducing acid volume. This approach effectively addresses two common challenges in traditional acid-leaching processes: high CaF2 dissolution loss and difficulties in impurity removal. Experimental results revealed that under optimized acid-leaching conditions, the purity of CaF2 increased significantly from an initial 36.7 wt% to 76.1 wt% after acid-leaching–alkali-leaching. This study demonstrates a successful method for purifying CaF2 from fluorine-containing sludge, providing a sustainable solution for fluoride resource recovery. Full article
(This article belongs to the Special Issue Circular Economy and Efficient Use of Resources (Volume II))
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20 pages, 4774 KiB  
Article
Recovery of Extracellular Polymeric Substances from Excess Sludge Using High-Flux Electrospun Nanofiber Membranes
by Da-Qi Cao, Xiao-Dan Liu, Jia-Lin Han, Wen-Yu Zhang, Xiao-Di Hao, Eiji Iritani and Nobuyuki Katagiri
Membranes 2023, 13(1), 74; https://doi.org/10.3390/membranes13010074 - 7 Jan 2023
Cited by 5 | Viewed by 2640
Abstract
The recycling of extracellular polymeric substances (EPSs) from excess sludge in wastewater treatment plants has received increasing attention in recent years. Although membrane separation has great potential for use in EPS concentration and recovery, conventional membranes tend to exhibit low water flux and [...] Read more.
The recycling of extracellular polymeric substances (EPSs) from excess sludge in wastewater treatment plants has received increasing attention in recent years. Although membrane separation has great potential for use in EPS concentration and recovery, conventional membranes tend to exhibit low water flux and high energy consumption. Herein, electrospun nanofiber membranes (ENMs) were fabricated using polyvinylidene fluoride (PVDF) and used for the recovery of EPSs extracted from the excess sludge using the cation exchange resin (CER) method. The fabricated ENM containing 14 wt.% PVDF showed excellent properties, with a high average water flux (376.8 L/(m2·h)) and an excellent EPS recovery rate (94.1%) in the dead-end filtration of a 1.0 g/L EPS solution at 20 kPa. The ENMs displayed excellent mechanical strength, antifouling properties, and high reusability after five recycles. The filtration pressure had a negligible effect on the average EPS recovery rate and water flux. The novel dead-end filtration with an EPS filter cake on the ENM surface was effective in removing heavy-metal ions, with the removal rates of Pb2+, Cu2+, and Cr6+ being 89.5%, 73.5%, and 74.6%, respectively. These results indicate the potential of nanofiber membranes for use in effective concentration and recycling of EPSs via membrane separation. Full article
(This article belongs to the Special Issue Separation Techniques and Circular Economy)
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15 pages, 4299 KiB  
Article
Mineralization of Riluzole by Heterogeneous Fenton Oxidation Using Natural Iron Catalysts
by Nasr Bensalah, Emna Neily, Ahmed Bedoui and Mohammad I. Ahmad
Catalysts 2023, 13(1), 68; https://doi.org/10.3390/catal13010068 - 30 Dec 2022
Cited by 5 | Viewed by 2549
Abstract
Fenton (H2O2/Fe2+) system is a simple and efficient advanced oxidation technology (AOT) for the treatment of organic micropollutants in water and soil. However, it suffers from some drawbacks including high amount of the catalyst, acid pH requirement, [...] Read more.
Fenton (H2O2/Fe2+) system is a simple and efficient advanced oxidation technology (AOT) for the treatment of organic micropollutants in water and soil. However, it suffers from some drawbacks including high amount of the catalyst, acid pH requirement, sludge formation and slow regeneration of Fe2+ ions. If these drawbacks are surmounted, Fenton system can be the best choice AOT for the removal of persistent organics from water and soil. In this work, it was attempted to replace the homogeneous catalyst with a heterogeneous natural iron-based catalyst for the decomposition of H2O2 into oxidative radical species, mainly hydroxyl (HO) and hydroperoxyl radicals (HO2). The natural iron-based catalyst is hematite-rich (α-Fe2O3) and contains a nonnegligible amount of magnetite (Fe3O4) indicating the coexistence of Fe (III) and Fe(II) species. A pseudo-first order kinetics was determined for the decomposition of H2O2 by the iron-based solid catalyst with a rate constant increasing with the catalyst dose. The catalytic decomposition of H2O2 into hydroxyl radicals in the presence of the natural Fe-based catalyst was confirmed by the hydroxylation of benzoic acid into salicylic acid. The natural Fe-based catalyst/H2O2 system was applied for the degradation of riluzole in water. It was demonstrated that the smaller the particle size of the catalyst, the larger its surface area and the greater its catalytic activity towards H2O2 decomposition into hydroxyl radicals. The degradation of riluzole can occur at all pH levels in the range 3.0–12.0 with a rate and efficiency greater than H2O2 oxidation alone, indicating that the natural Fe-based catalyst can function at any pH without the need to control the pH by the addition of chemicals. An improvement in the efficiency and kinetics of the degradation of riluzole was observed under UV irradiation for both homogeneous and heterogeneous Fenton systems. The results chromatography analysis demonstrate that the degradation of riluzole starts by the opening of the triazole ring by releasing nitrate, sulfate, and fluoride ions. The reuse of the catalyst after heat treatment at 500 °C demonstrated that the heat-treated catalyst retained an efficiency >90% after five cycles. The results confirmed that the natural sources of iron, as a heterogeneous catalyst in a Fenton-like system, is an appropriate replacement of a Fe2+ homogeneous catalyst. The reuse of the heterogeneous catalyst after a heat-treatment represents an additional advantage of using a natural iron-based catalyst in Fenton-like systems. Full article
(This article belongs to the Special Issue New Trends in Heterogeneous Fenton Catalysts)
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11 pages, 1626 KiB  
Article
Exploration and Optimisation of High-Salt Wastewater Defluorination Process
by Dianhua Chen, Minyan Zhao, Xinyuan Tao, Jing Ma, Ankang Liu and Mingxiu Wang
Water 2022, 14(23), 3974; https://doi.org/10.3390/w14233974 - 6 Dec 2022
Cited by 9 | Viewed by 3146
Abstract
The typical lime precipitation method is used to treat high-concentration fluorine-containing wastewater. In this way, the fluorine in the wastewater can be removed in the form of CaF2. Thus, this method has a good fluoride removal effect. In this study, calcium [...] Read more.
The typical lime precipitation method is used to treat high-concentration fluorine-containing wastewater. In this way, the fluorine in the wastewater can be removed in the form of CaF2. Thus, this method has a good fluoride removal effect. In this study, calcium hydroxide was used to adjust the pH and achieve a significant fluoride removal effect at the same time. The removal rate of fluoride ion decreases gradually with the increase in the concentration of sulphate in the raw water. When the synergistic defluorination cannot meet the requirements of water production, adding a step of aluminium salt flocculation and precipitation can further reduce the fluoride ion concentration. According to the feasibility of the actual project, this study improves the lime coagulation precipitation defluorination process on this basis, and the combined process is synchronised. In the process optimisation, barium chloride is added to remove the influence of sulphate radicals in the water, and then, the pH is adjusted to 5–6. The fluoride ion concentration in high-salt wastewater can be reduced from 446.6 mg/L to 35.4 mg/L by defluorination after pre-treatment whose removal rate was 92.1%. The combined process synchronously removes fluorine and purifies the water quality to a certain extent. Indicators such as COD, total phosphorus, ammonia nitrogen, and chloride ions in wastewater are reduced, and the removal rate is increased by 35.5% under the same conditions. This scheme improves the wastewater treatment effect without increasing the existing treatment equipment. Thus, it achieves a better defluorination effect and reduces the dosage of chemicals as much as possible, which is conducive to lowering the discharge of sludge after treatment. Full article
(This article belongs to the Special Issue Water-Sludge-Nexus)
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8 pages, 843 KiB  
Article
An Effective New Treatment of Fluoride-Containing Sludge Resulting from the Manufacture of Photovoltaic Cells
by Svetlana Zueva, Francesco Ferella, Valentina Corradini, Elena V. Baturina, Nicolò M. Ippolito and Francesco Vegliò
Processes 2021, 9(10), 1745; https://doi.org/10.3390/pr9101745 - 29 Sep 2021
Cited by 4 | Viewed by 3642
Abstract
The circular economy and maximization of environmental sustainability are increasingly becoming the vision and mission of companies competing in present-day global markets. In particular, in the energy sector, the transition from fossil fuels to renewable sources of energy has become the widespread mantra. [...] Read more.
The circular economy and maximization of environmental sustainability are increasingly becoming the vision and mission of companies competing in present-day global markets. In particular, in the energy sector, the transition from fossil fuels to renewable sources of energy has become the widespread mantra. One typical example is the deployment of devices which produce clean energy, such as solar photovoltaic panels and solar thermal panels, wind generators, tidal stream generators, wave power generators, etc. These are undoubtedly generating clean energy, but their manufacture creates hazardous by-products, the disposal of which results in increased environmental pollution. Chemical Vapor Deposition (CVD) is widely used in manufacturing of solar photovoltaic cells. In these processes, typically, crystalline silicon is precipitated from chlorosilanes, iodides, bromides and fluorides. Polluting by-products include deposition of a silicon film, formation of SiO2 powder and formation of toxic vapors of HF, SiH4 and PH3. Usually, these gaseous products are eliminated in a central scrubber, whose unwanted by-product consists in large quantities of hazardous fluorine-containing sludge. This article concerns an effective and inexpensive detoxification of fluorinated sludge, developed by the authors during research into the sludge collected from the scrubber of a PV cell manufacturing plant located in southern Italy. Full article
(This article belongs to the Section Energy Systems)
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11 pages, 1007 KiB  
Article
Rare Earth and Phosphorus Leaching from a Flotation Tailings of Florida Phosphate Rock
by Haijun Liang, Patrick Zhang, Zhen Jin and David W. DePaoli
Minerals 2018, 8(9), 416; https://doi.org/10.3390/min8090416 - 19 Sep 2018
Cited by 55 | Viewed by 8220
Abstract
Phosphorite, or phosphate rock, is the raw material of phosphoric acid production. It has also been regarded as the most important secondary rare earth element (REE) resource due to low contents of rare earth elements contained in the ore. In Florida, there is [...] Read more.
Phosphorite, or phosphate rock, is the raw material of phosphoric acid production. It has also been regarded as the most important secondary rare earth element (REE) resource due to low contents of rare earth elements contained in the ore. In Florida, there is about 19 Mt of phosphate rock mined annually. After beneficiation, the phosphate rock concentrate is utilized to produce phosphoric acid via a wet-process in which sulfuric acid is used to digest phosphate. During these processes, REEs and some phosphorus get lost in the byproducts including phosphatic clay, flotation tailings, phosphogypsum (PG), and phosphoric sludge. Recovering REEs and phosphorus from these wastes is beneficial to maximize the utilization of these valuable resources. This study focused on the effects of wet-process operating conditions on REE and phosphorus leaching from a kind of flotation tailing of Florida phosphate rock. The tailings were first beneficiated with a shaking table, and then a series of leaching tests were conducted on the shaking table concentrate. The results indicated that REEs had similar trends of leaching efficiency to those of phosphorus. Under the conditions of 16% phosphoric acid concentration in the initial pulp, a temperature of 75 °C, a stoichiometric ratio of sulfuric acid (H2SO4) to calcium oxide (CaO) of 1.1, and a weight ratio of liquid to solid of 3.5, REE and phosphorus leaching efficiencies reached relatively high values of approximately 61% and 91%, respectively. Analyses indicated that the phosphate ions (PO43−) in the leaching solution tended to combine with REE ions to form REE phosphates which precipitated into PG, but the other large amount of anions such as sulfate ions (SO42−) and fluoride ions (F) took effect of steric hindrance to prevent PO43− from combining with REE cations. These two opposite effects determined the REE distribution between the leaching solution and PG. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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