The electrical behavior of the electric smelting furnace (ESF) in ferronickel production is primarily governed by slag conductivity, which is closely linked to ionic mobility. This study examines the relationship between slag viscosity and electrical...
Ferronickel slag is the solid waste slag produced by smelting nickel–iron alloy. After grinding ferronickel slag into powder, it has potential chemical activity. It can partially replace cement and reduce the amount of cement, and is conducive...
Nickel slags can be produced through ferronickel preparation by the pyrometallurgical processing of laterite nickel ores; however, such techniques are underutilized at present, and serious environmental problems arise from the stockpiling of such nic...
Ferronickel slag is a by-product of nickel smelting that provides an abundant silica source. Based on data, every ton of nickel production is equal to eight tons of ferronickel slag production, increasing without any recycling process. It is essentia...
To promote the recycling of industrial waste residues in the reinforcement of foundation soil, the anti−seawater erosion of cement soil with ferronickel slag powder in the marine environment was studied. Specifically, this paper employed ferron...
This study’s aim is to fully characterize ferronickel slag from New Caledonia, considered a multiphase mineral containing amorphous material. The methodology consisted of combining chemical, mineral, and morphological characterization technique...
Ferronickel products obtained from the traditional process used to treat limonite nickel laterite usually assay very low-grade Ni, only 3–5% Ni due to the high Fe/Ni ratio of limonite nickel laterite. This paper describes an investigation condu...
In this study, the alkali activation potential of a Polish ferronickel slag (PS), for the production of inorganic polymers (IPs), is investigated. The effect of the main synthesis parameters, i.e., strength of the activating solution, consisting of N...
Ferronickel slag, as a major solid waste in the stainless-steel industry, poses a serious threat to the environment due to its large-scale production and low utilization rate. In this study, magnesium oxide in the ferronickel slag was leached out and...
In recent years, efforts to reduce greenhouse gas emissions have continued worldwide. In the construction industry, a large amount of CO2 is generated during the production of Portland cement, and various studies are being conducted to reduce the amo...
Soft soil foundations in marine environments are under coupling actions of seawater erosion and dry–wet cycles due to tides. Ferronickel slag is a solid waste produced in the smelting of ferronickel alloys. To recycle industrial solid waste and...
Nickel is widely used in industrial processes and plays a crucial role in many applications. However, most of the nickel resource mainly exists as nickel oxide in laterite nickel ore with complex composition, resulting in difficulty in upgrading the...
The carbothermic co-reduction of nickel laterite ore and red mud realized the simultaneous reduction of nickel, iron in laterite ore, and iron in red mud at high efficiency. Nickel and iron in nickel laterite ore and iron in red mud were recovered in...
Ferronickel slag (FNS) is a byproduct produced during ferronickel alloy manufacturing, primarily used in the manufacturing of stainless steel and iron alloys. This material is produced by cooling molten slag with water or air, posing significant disp...
This study investigates the environmental stability of ferronickel slag (FNS) and primary lead slags (GCS and FCS) from historical metallurgical complexes in Greece, in rainwater and seawater media. Leaching experiments revealed that nickel is the mo...
This study aims to analyze contamination with the use of soil reclaimed with ferronickel slag (FNS). In order to investigate any contamination due to FNS disposal, soils were collected from three sites. The contamination analysis was done on these s...
Blast furnace ferronickel slag (BFFS) is a kind of industrial solid waste that has not been effectively utilized in construction industry. The effects of different NaOH concentrations on the mechanical properties and microstructure of alkali-activate...
Knowledge of the phase equilibria in the MgO–CaO–SiO2–Al2O3 slag system is crucial for the nickel laterite smelting process. The phase equilibria of this slag system were experimentally investigated, focusing on the olivine and trid...
Ferronickel slag and ground granulated blast-furnace slag (GGBFS) are solid waste by-products from the metallurgical industry. When incorporated into concrete, they help promote resource utilization, reduce hydration heat, and lower both solid waste...
Pore structure development in Portland cement, fly ash, or/and ferronickel slag (FNS) was investigated using mercury intrusion porosimetry and X-ray CT tomography. The progress of hydration was observed using X-ray diffraction (XRD) analysis and comp...
Various studies have reported the use of alkali-activated composites to enable sustainable development in the construction industry as these composites eliminate the need for cement. However, few studies have used ferronickel slag aggregates (FSAs) a...
As the fourth-largest industry waste residue, after iron slag, steel slag, and red mud, in China, the comprehensive utilization of nickel slag is imminent. Coal-based reduction combined with magnetic separation was considered an efficient method to e...
This study aimed to analyze the mechanical, displacement, and strain properties of concrete with Ferronickel Slag (FNS) fine aggregate substitute (0%, 50%, and 100%, by mass, later called FNS-0, FNS-50, and FNS-100, respectively) experimentally using...
It is unknown whether Ferronickel slag (FNS)-ordinary Portland cement (OPC)-based pervious concrete (FOPC) is feasible. To this end, a feasibility study was conducted on FOPC. Firstly, a detailed microscopic examination of the FNS powder was conducte...
Blast furnace ferronickel slag (BFFS) is generated in the production of ferronickel alloys and is used as cement replacement in concrete or mortar. The effectivity in reducing cement consumption and improving performance are limited. By referring to...
This paper provides a technical approach for efficiently recovering Mg from ferronickel slag to produce high-quality magnesium oxide (MgO) by using the sulfuric acid leaching method under atmospheric pressure. The leaching rate of magnesium is 84.97%...
In modern nickel mineral processing operations, the aim is to separate pentlandite from gangue minerals. One of these gangue minerals, pyrrhotite, contains up to 1 wt% Ni but is disposed of as waste, i.e., as tailings. Declining sulfide ore grades an...
A novel process for the synthesis of hydrated silica derived from ferronickel slag (FNS)-leaching residue was proposed in this study. The products of the purification of hydrated silica with 99.68% grade and 95.11% recovery can be obtained through am...
The main objective of this study was to evaluate the long-term mechanical performance and shrinkage behavior of ultrahigh-performance concrete (UHPC) in which the granulated ground blast-furnace slag (GGBFS), used as part of the binder, is replaced p...
The use of ferronickel slag powder (FNSP) as a cementitious additional material has been supported by numerous reports. FNSP concrete has the same shortcomings as ordinary concrete, including low hardness. In this study, in order to make FNSP concret...
Geopolymer concrete is gaining recognition as an environmentally friendly alternative to traditional cement-based materials, offering potential solutions for reducing the carbon emissions of the construction industry. This study aims to develop GGBFS...
This paper presents a study on the combined use of two by-products, namely quarry dust (QD) and ferronickel slag (FNS), as a full substitute for natural sand to improve the greenness of concrete production. Quarry dust was used in increments of 25% t...
Electric furnace ferronickel slag (EFS) is a typical magnesium-rich industrial by-product discharged from the manufacture of nickel and iron-nickel alloys. The approach to use it as the raw material for the preparation of magnesium phosphate cement (...
The smelting process of Ferronickel in Indonesia produces a significant amount of waste in the form of Ferronickel Slag (FNS), with an annual accumulation of up to 13 million metric tons. Previous studies have shown promising strength results for con...
In the exploration of sustainable construction materials, the application of ferronickel slag (FNS) in creating pervious concrete has been investigated, considering its potential to meet the dual requirements of mechanical strength and fluid permeabi...
The use of electric furnace ferronickel slag (FNS) as a supplementary cementitious material is the current focus of research. This study investigates the effect of mechanical grinding and chemical additives on the activity excition of FNS, as well as...
This study investigates the activation potential of various activators for ferronickel slag (FNS) and the associated phase evolution. First, the existing forms of MgO in FNS were identified by analyzing its phase composition across different particle...
Aggregates derived from waste, due to the growing awareness of global warming, are more and more often used in the concrete production process. This way, their disposal not only reduces the pollution of the Earth but also lowers the consumption of na...
This study aimed to develop sustainable supersulfated cement (SSC) comprising ferronickel slag (FNS), desulfurized gypsum, carbide slag, and a small amount of Portland cement (PC). A two-stage optimization approach considering mechanical strength, vo...
Saprolite ores in nickel laterite deposits are pyrometallurgically processed to produce Fe-Ni alloy and Ni matte. The key to achieving the highest recovery degrees from nickel ore in electric arc furnaces and producing top-quality ferro-nickel alloys...
Nickel, a valued metal, mainly exists as nickel oxide in laterite nickel ore. Furthermore, a large part of the laterite nickel ore is low-grade saprolitic ore. In this paper, a research on preparing ferro-nickel alloy from low-grade saprolitic lateri...
Primary world nickel production in 2020 was 2430.7 kt Ni; 69% (1677.7 kt) of them came from oxidized nickel ores (laterites) and 31% from sulfides. Production-wise, 87.7% of the 1677.7 kt came from pyrometallurgical and 12.3% from hydrometallurgical...
Saprolitic nickel laterite is characterized by relatively low iron and nickel contents. Iron and nickel oxides are reduced to form fine ferronickel particles that disperse and embed in silicates in the reduction process, limiting the application of m...
The gradual elimination of rich and surficial-located Ni reserves mandates the assessment regarding the gradual switch from open-pit mines to underground mining schemes. This could allow for the continuation of the steady ore supply and furthermore c...
This study aimed to develop optimized alkali-activated concrete using ferronickel slag for high-temperature applications, focusing on minimizing environmental impact while maintaining high compressive strength and slump. A response surface methodolog...
This study focused on the preparation of high-grade ferronickel concentrate, the behavior of efficient migration and the polymerization of ferronickel particles during reduction roasting, by adding calcium fluoride and a ferronickel concentrate to lo...
The global generation of industrial waste is increasing rapidly, with much of it either landfilled or discharged into marine environments, resulting in severe environmental pollution. To address this issue, extensive research has been conducted on ut...
Recently, interest in environmentally friendly development has increased worldwide, especially in the construction industry. In this study, blast furnace slag powder (BFSP) and mixed steel fine aggregates were applied to cement mortars to reduce the...
The production of ferronickel concentrate from low-grade nickel laterite ore containing 1.31% nickel (Ni) was studied by the non-melting reduction magnetic separation process. The sodium chloride was used as additive and coal as a reductant. The effe...
The treatment of laterites has been a research hotspot in extractive metallurgy over the past decades. Industrially, the pyrometallurgical treatment of laterites is mostly accomplished with a well-established method, namely, the rotary kiln–ele...
of 2