Search Results (196)

Stable adhesion on non-magnetic, steep, and irregular underwater surfaces (e.g., concrete dams with cracks or biofilms) remains a challenge for inspection robots. This study develops a novel adsorption mechanism based on the synergistic operation of a Venturi-ejector and a composite suction cup. The mechanism utilizes the Venturi effect to generate stable negative pressure via hydrodynamic entrainment and innovatively adopts a composite suction cup—comprising a rigid base and a dual-layer EPDM sponge (closed-cell + open-cell)—to achieve adaptive sealing, thereby reliably applying the efficient negative-pressure generation capability to rough underwater surfaces. Theoretical modeling established the quantitative relationship between adsorption force (F) and key parameters (nozzle/throat diameters, suction cup radius). CFD simulations revealed optimal adsorption at a nozzle diameter of 4.4 mm and throat diameter of 5.8 mm, achieving a peak simulated F of 520 N. Experiments demonstrated a maximum F of 417.9 N at 88.9 W power. The composite seal significantly reduced leakage on high-roughness surfaces (Ra ≥ 6 mm) compared to single-layer designs. Integrated into an inspection robot, the system provided stable adhesion (>600 N per single adsorption device) on vertical walls and reliable operation under real-world conditions at Balnetan Dam, enabling mechanical-arm-assisted maintenance. Full article

Hyperelastic materials, which include various types of rubber, are widely used in industry (such as the automotive industry). Their main disadvantage is the loss of their original properties over time due to environmental factors (called ageing). The ageing process is long-lasting, which is why so-called accelerated ageing is used when studying the effect of ageing on material properties. Accelerated ageing is realized with a higher intensity of the ageing agent, e.g., by irradiating specimens with UV radiation or by holding them at elevated temperatures. In the literature, there is a lack of parameters for constitutive models that take into account the effect of ageing on material properties. This paper presents the process of determining the parameters for a selected constitutive model using two commonly used rubbers in industry: chloroprene (CR) and ethylene-propylene-diene (EPDM). Before determining the material parameters, the samples were subjected to accelerated ageing at 100 °C for periods of 7, 21, and 35 days. Stress–strain curves were then determined from a tensile test and the parameters of the constitutive model were determined using the non-linear least squares method. Finally, numerical validation of the obtained values was also carried out. Full article

The potential of elastomeric composites reinforced with natural fillers to replace traditional synthetic materials in applications involving exposure to acidic environments offers both economic and environmental advantages. On the one hand, these materials contribute to cost reduction and the valorization of organic waste through the development of value-added products. On the other hand, the presence of wood waste in the composite structure enhances biodegradation potential, making these materials less polluting and more consistent with the principles of the circular economy. The present study aims to evaluate the behavior of composites based on Ethylene Propylene Diene Monomer (EPDM) synthetic rubber, reinforced with silica and wood sawdust, in a weakly acidic yet strongly corrosive environment—specifically, acetic acid solutions with concentrations ranging from 10% to 30%. The study also investigates the extent to which varying the proportions of the two fillers affects the resistance of these materials under such environmental conditions. Physico-chemical, structural, and morphological analyses revealed that the materials underwent chemical modifications, such as acetylation of hydroxyl groups. This process reduced the hydrophilic character of the sawdust and, combined with the formation of stable interfaces between the elastomeric matrix and the fillers during vulcanization, limited acid penetration into the composite structure. The composites in which 20 phr or 30 phr of wood sawdust were used-replacing equivalent amounts of silica from the initial 50 phr formulation-demonstrated the highest resistance to the corrosive environments. After 14 days of exposure to a 20% acetic acid solution, the composite containing 30% wood sawdust exhibited a decrease in cross-link density of only 1.44%, accompanied by a reduction in Young’s modulus of just 0.95%. At the same time, tensile strength and specific elongation increased by 22.57% and 26.02%, respectively. FTIR and SEM analysis confirmed good rubber-filler interactions and the stability of the composite structure under acidic conditions. Full article

As a critical component in high-voltage cable accessories, ethylene-propylene-diene monomer (EPDM) reinforced insulation faces severe issues of surface discharge and bulk breakdown at the insulation interface. To enhance the electrical resistance of EPDM bulk and insulation interfaces, the 4-allyloxy-2-hydroxybenzophenone was employed as a voltage stabilizer to modify EPDM. A systematic study was conducted on the influence of the voltage stabilizer on the DC breakdown strength of EPDM, the anti-migration properties of the voltage stabilizer, and its effect on the surface breakdown voltage of EPDM. Additionally, pressure and surface breakdown test setups were designed. The results indicate that the DC breakdown strength of EPDM decreases with increasing external pressure, and this decline is more pronounced in EPDM modified with the voltage stabilizer. Surface breakdown experiments demonstrate that the voltage stabilizer has a positive effect on improving the surface breakdown voltage of EPDM, with a more significant enhancement observed at the EPDM/XLPE bilayer dielectric interface. Surface potential tests reveal that the grafted voltage stabilizer introduces numerous shallow traps, inhibiting surface charge accumulation and thereby increasing the surface breakdown voltage. Full article

The rubber industry is evolving by incorporating innovative tools to improve production processes. A proper manufacturing process determines the behavior and service life of the resulting products. In this research, molecular dynamics simulations were used to study the effect of temperature in the cured structure on the resulting mechanical properties of EPDM. The results of the simulations at different temperatures of the crosslinked ethylene–propylene–diene monomer (EPDM) were then compared in terms of the radius of gyration, free volume, root mean square displacement, stress curves, viscosity, and gel point. Then, using the superposition principle, viscosity and tensile stress were evaluated. The molecular dynamics superposition results could reasonably predict the mechanical behavior of EPDM during and after the injection process. The results provide new insights into the molecular-level crosslinking mechanisms of amorphous polymers and their influence on mechanical behavior, which facilitates the design of the injection process for rubber component applications. The results show an increase in viscosity and a decrease in the critical gel point with increasing temperature. The hardness tests performed on an automotive component demonstrate that this has an impact on the resulting properties. Full article

This study investigates the influence of hybrid filler systems comprising carbon black (CB), mica, and surface-modified mica (SM) on the properties of ethylene–propylene–diene monomer (EPDM)/butadiene rubber (PB) composites. To reduce the environmental issues associated with CB, mica was incorporated as a partial substitute, and its compatibility with the rubber matrix was enhanced through surface modification using ureidopropyltrimethoxysilane (URE). The composites with hybrid filler systems and surface modification were evaluated in terms of curing behavior, crosslink density, mechanical and elastic properties, and dynamic viscoelasticity. Rheological analysis revealed that high mica loadings delayed vulcanization due to reduced thermal conductivity and accelerator adsorption, whereas SM composites maintained comparable curing performance. Swelling tests showed a reduction in crosslink density with increased unmodified mica content, while SM-filled samples improved the network density, confirming enhanced interfacial interaction. Mechanical testing demonstrated that the rubber compounds containing SM exhibited average improvements of 17% in tensile strength and 20% in toughness. In particular, the CB20/SM10 formulation achieved a well-balanced enhancement in tensile strength, elongation at break, and toughness, surpassing the performance of the CB-only system. Furthermore, rebound resilience and Tan δ analyses showed that low SM content reduced energy dissipation and improved elasticity, whereas excessive filler loadings led to increased hysteresis. The compression set results supported the thermal stability and recovery capacity of the SM-containing systems. Overall, the results demonstrated that the hybrid filler system incorporating URE-modified mica significantly enhanced filler dispersion and rubber–filler interaction, offering a sustainable and high-performance solution for elastomer composite applications. Full article

This study investigates the effect of accelerated aging on the microstructure and surface properties of synthetic sports surfaces, with the goal of developing a more representative laboratory simulation method. Three common types of polyurethane-based sports surfaces were examined: (1) a dual-layer SBR base with a thin EPDM spray topcoat; (2) a single-layer EPDM surface with a smooth finish; and (3) a dual-layer “sandwich” structure with a rough EPDM upper layer. Samples were tested for slip resistance (PTV), abrasion resistance, and surface morphology using SEM, as well as surface roughness and tensile properties before and after aging. Method combining UV radiation and water spray was introduced and evaluated. Microstructural analysis with roughness measurements revealed surface degradation in all materials, with more extensive damage observed in the UV + spray cycle. Slip resistance results showed reduced performance in dry conditions and improved values in wet conditions post-aging. The single-layer EPDM surface demonstrated the highest initial dry PTV, while the dual-layer with spray had the lowest. After aging, all surfaces exhibited smaller differences between dry and wet performance but no longer met dry condition standards. These results may guide future revisions of performance testing standards and contribute to the development of safer, longer-lasting synthetic sports surfaces. Full article

A novel interfacial coating agent was developed by modifying silicone oil with polycyclic aromatic hydrocarbons (PAHs) to enhance the insulation performance of HVDC cable accessories. This study investigates the effects of corona and hot–cold cycle aging on the DC breakdown characteristics of the Cross-Linked Poly Ethylene and Ethylene Propylene Diene Monomer (XLPE/EPDM) interface. Interfacial breakdown tests, infrared spectroscopy, and a microstructural analysis were employed to investigate aging mechanisms. The results show that PAH-modified silicone oil significantly increases the breakdown voltage, with 2,4-dihydroxybenzophenone (C₁₃H₁₀O₃) identified as the optimal additive via quantum chemical calculations (QCCs). Even after aging, the modified interface maintains its superior performance, confirming the long-term reliability of the coating. Full article

This study investigates the chemical stability and leaching behavior of two environmentally sustainable EPDM elastomers filled with circular carbon black (CCB) and recycled carbon black (RCB) when exposed to acidic, fuel cell-like environments. Accelerated aging tests were conducted in sulfuric acid solutions of varying concentrations (1 M, 0.1 M, and 0.001 M) at 90 °C for 1000 h to simulate long-term degradation in proton exchange membrane fuel cell (PEMFC) sealing applications. Complementary hot water extraction tests (HWET) were performed at 80 °C for up to 168 h to evaluate ionic leaching via conductivity measurements. HPLC-DAD analysis was used to assess organic leachates, while surface changes were examined by SEM and thermal transitions by DSC. Results revealed lower leaching and improved surface preservation in the CCB-filled EPDM, which remained below the critical 5 µS/cm ionic conductivity threshold for longer durations than its RCB counterpart. HPLC results showed filler-dependent trends in organic compound release, with CCB EPDM exhibiting higher leaching only under strong acid exposure. SEM confirmed greater surface damage and porosity in RCB EPDM. Overall, both materials demonstrated adequate chemical resistance, but the CCB formulation exhibited superior long-term stability, supporting its use in sustainable PEMFC sealing applications. Full article

Ensuring vibration and impact isolation is crucial in industrial flooring design, especially where vibroacoustic comfort is a priority. Excessive vibrations can negatively affect sensitive equipment, structural durability, and personnel comfort. With the rise of automation and high-precision processes, effective vibration control in floor systems is increasingly important. Traditional solutions like elastomer pads, rubber mats, or floating floors often have high installation costs, complex construction, and long-term degradation. Therefore, there is growing interest in integrated, durable alternatives that can be incorporated directly into concrete structures. One such approach uses rubber granulates from recycled tires as a modifying additive in cementitious composites. This can improve damping, enhance impact energy absorption, and reduce the need for external insulating layers. However, adding rubber particles to concrete may affect its compressive strength, a key design parameter. This article presents experimental research on concrete and mortar mixtures modified with rubber granulates for vibration-isolating industrial floor systems. The proposed solution combines a conventional concrete subbase with a rubber-enhanced mortar layer, forming a composite system to mitigate vibration transmission. Laboratory tests and real-scale verification under industrial conditions showed that the slab with hybrid EPDM/SBR rubber granulate mortar achieved the highest vibration-damping efficiency, reducing vertical acceleration by 58.6% compared to the reference slab. The EPDM-only mortar also showed a significant reduction of 45.5%. Full article

EPDM (Ethylene Propylene Diene Monomer) rubber is a crucial engineering material, and its mechanical behavior changes with aging duration and ambient temperature. The effects of temperature on the hyperelastic behavior of unaged and aged EPDM rubber are investigated by conducting accelerated aging tests under constant compression and uniaxial compression tests at different temperatures. The experimental results show that prolonged aging induces EPDM rubber to exhibit an approximately linear hardening trend under a constant temperature. For aged EPDM rubber, its stiffness initially decreases and then increases with test temperature. The stress hardening factor was introduced to characterize the influence of the test temperature on the aging effect. The factor exhibits a decreasing trend and then an increasing trend with respect to compression test temperature. The curve of the stress hardening factor versus temperature is approximately a quadratic function. To fit the results, a Neo–Hooke model, a Mooney–Rivlin model, and an improved Mooney–Rivlin model were tested for their fit with the EPDM rubber compression data, covering different experimental conditions. The improved Mooney–Rivlin model had the most consistent results with the experimental data. Based on the experimental results, the parameters of the improved Mooney–Rivlin model were extended to model the effects of temperature and aging time. The proposed constitutive model can effectively describe the hyperelastic behavior of aged EPDM rubber tested at different temperatures. Full article

The influence of aging and thermal shock processes on polymer coating reinforced with various rubber fillers on an aluminum substrate was investigated. The coatings were made from a polyurethane matrix and two different reinforcement materials: EPDM and SBR rubber waste fillers. The samples were subjected to 100 thermal shock cycles. Each cycle lasted 1 h, comprising 30 min at 100 °C followed by 30 min at 40 °C. The aging tests were conducted in a SUNTEST XLS+ aging chamber from Atlas Material Testing Technology GmbH, in accordance with the applicable ISO 4892-1:2016 standard. Thermal shocks increased the impact resistance of coatings with EPDM and SBR fillers. Neither UV aging nor thermal shocks affected the impact or abrasion resistance of unfilled polyurethane coatings. FTIR analysis revealed that UV exposure significantly accelerates chemical degradation of PUR, though fillers—especially EPDM—enhanced stability by mitigating this effect. Thermal shocks induced surface-level changes, including the formation of oxygenated groups and the rearrangement of hydrogen bonds. Rubber waste fillers influenced surface and thermal properties, with EPDM maintaining better hydrophobicity and oxidation resistance, while SBR-filled coatings demonstrated higher thermal stability but greater flexibility and susceptibility to degradation after aging. Full article

This study presents an integrated analysis of the dielectric characteristics of nitrile–butadiene rubber (NBR), ethylene–propylene–diene monomer (EPDM), and fluoroelastomer (FKM) polymers. Dispersion spectra were obtained over a wide range of frequencies and temperatures, and, via our self-developed “Dispersion Analysis” program, the obtained dielectric spectra were precisely deconvoluted. Notably, α, α’, β, and γ relaxation phenomena, including the DC conduction process, were identified in NBR, whereas three relaxation processes, namely, α, β, and the Maxwell‒Wagner‒Sillars (MWS) process, as well as DC conduction, were observed in EPDM and FKM copolymers. The activation energies (${\mathrm{E}}_a$) for secondary relaxation—namely, β, γ, and MWS—and the DC conduction process, which are observed in NBR, EPDM, and FKM, were determined via the Arrhenius temperature dependence model, and these values were compared with previously published results. Furthermore, the glass transition temperature (${\mathrm{T}}_g$), extrapolated from the relaxation rate of the α process, was estimated via the Vogel–Fulcher–Tamman–Hesse (VFTH) law. The values of ${\mathrm{T}}_g$ obtained using dielectric spectroscopy for NBR, EPDM, and FKM agreed well with the differential scanning calorimetry (DSC) measurements. This study provides foundational insights into the dielectric properties of widely used rubber polymers, offering a comprehensive reference for future research. Full article

This study evaluates the tribological behavior of two elastomeric sealing materials—EPDM and TPV—sliding against 30 wt.% glass fiber-reinforced polyamide 66 (PA66GF30), a composite widely used in structural and guiding components. The application context is low-leakage valve systems in polymer electrolyte membrane fuel cells (PEMFCs), particularly on the cathodic (air) side, where dry contact and low-friction sealing are critical. Pin-on-disk tests were conducted under three normal loads (1, 3, and 6 N) and sliding speeds of approximately 0.05, 0.10, and 0.15 m/s (92, 183, and 286 RPM). The coefficient of friction (CoF), mass loss, and wear morphology were analyzed. TPV generally exhibited lower and more stable friction than EPDM, with CoF values exceeding 1.0 at 1 N but falling within 0.32–0.52 under typical operating conditions (≥3 N). EPDM reached a maximum mass loss of 0.060%, while TPV remained below 0.022%. Microscopy revealed more severe wear features in EPDM, including tearing and abrasive deformation, whereas TPV surfaces displayed smoother, more uniform wear consistent with its dual-phase morphology. These findings support the selection of TPV over EPDM in dry-contact sealing interfaces involving composite counterfaces in PEMFC systems. Full article

A cable accessory is a critical component in constructing high-voltage direct current (HVDC) power grids, and it is typically composed of multiple materials. Due to the discontinuity of the insulation medium, it is prone to failure. This study focuses on a two-layered composite insulation medium simplified from HVDC cable accessories, and its surface potential decay (SPD) characteristics are related to the space charge transport characteristics. Previous studies on surface charge migration have been limited and primarily focused on single-layered insulation materials. However, the actual insulation structure is mostly composite. Therefore, it is of great practical significance to explore the surface charge migration characteristics of two-layered structures. This study presents a bipolar charge transport model after pre-depositing surface charges to investigate the surface charge migration characteristics of an ethylene–propylene–diene monomer (EPDM)/polyethylene (PE) two-layered polymer film. The effects of charge injection and trap related to nano-doping, local defects, and thermal aging on the surface potential decay (SPD) and space charge distribution in EPDM/PE were analyzed. The results show that the increase in the electron injection barrier slows surface charge dissipation and inhibits charge accumulation at the interface. An increase in the trapping coefficient leads to a higher surface potential in the stable state and a greater space charge density. During the early depolarization stage, the SPD rate is weakly dependent on the trap depth, with charge migration primarily governed by the external electric field. Full article