Search Results (96)

To enhance the bearing capacity of cable–pylon anchorage zones in cable-stayed bridges, this paper proposes the integral steel wall plate (IWP) structure and investigates the structural performance of its application in anchorage zones with a steel anchor beam and with a steel anchor box. The proposed structure contains an end plate, a surface plate, and several perforated side plates, forming steel cabins that encase the concrete pylon wall, where the steel and concrete are connected by perfobond connectors on side plates. A half-scaled experiment and a finite element analysis were first conducted on the IWP with the steel anchor beam to study the deformation at the steel–concrete interface, as well as the stress distribution in steel plates and rebars. The results were compared with experimental data of a conventional type of anchorage zone. Then, finite element models of anchorages with steel anchor boxes were established based on the geometries of an as-built bridge, and the performance of the IWP structure was compared with conventional details. Finally, the effects of plate thickness and connector arrangement were investigated. Results show that the proposed IWP structure offers excellent performance when applied with an anchor beam or anchor box, and it can effectively reduce principal tensile stress on the concrete pylon wall compared with conventional anchorage details. Full article

The design of steel connections presents considerable complexity due to their inherently nonlinear behavior, cost constraints, and the necessity to comply with structural design codes. These factors highlight the need for advanced computational algorithms to identify optimal solutions. In this study, a comprehensive computational framework is presented in which the finite element method (FEM) is integrated with a genetic algorithm (GA) to optimize material usage in bolted steel end-plate joints, while structural safety is ensured based on multiple performance criteria. By incorporating both material and geometric nonlinearities, the mechanical response of the connections is accurately captured. The proposed approach is applied to a representative beam-to-column assembly, with numerical results verified against experimental data. By employing the framework, an optimized layout is obtained, yielding a $10.4\%$ improvement in the overall performance objective compared to the best-performing validated model and a $39.3\%$ reduction in material volume relative to the most efficient feasible alternative. Furthermore, a $53.6\%$ decrease in equivalent plastic strain is achieved compared to the configuration exhibiting the highest level of inelastic deformation. These findings demonstrate that the developed method is capable of enhancing design efficiency and precision, underscoring the potential of advanced computational tools in structural engineering applications. Full article

This study investigates two novel prefabricated frame joints: prestressed steel sleeve-connected prefabricated reinforced concrete joints (PSFRC) and non-prestressed steel sleeve-connected prefabricated reinforced concrete joints (SSFRC). A total of three PSFRC specimens, four SSFRC specimens, and one cast-in-place joint were designed and fabricated. Seismic performance tests were conducted using different end-plate thicknesses, grout strengths, stiffener configurations, and prestressing tendon configurations. The experimental results showed that all specimens experienced beam end failures, and three failure modes occurred: (1) failure of the end plate of the beam sleeve, (2) failure of the variable cross-section of the prefabricated beam, and (3) failure of prefabricated beams at the connection with the steel sleeves. The load-bearing capacity and initial stiffness of the structure are increased by 35.41% and 32.64%, respectively, by increasing the thickness of the end plate. Specimens utilizing C80 grout exhibited a 39.05% higher load capacity than those with lower-grade materials. Adding stiffening ribs improved the initial stiffness substantially. Specimen XF2 had 219.08% higher initial stiffness than XF1, confirming the efficacy of stiffeners in enhancing joint rigidity. The configuration of the prestressed tendons significantly influenced the load-bearing capacity. Specimen YL2 with symmetrical double tendon bundles demonstrated a 27.27% higher ultimate load capacity than specimen YL1 with single centrally placed tendon bundles. An analytical model to calculate the moment–rotation relationship was established following the evaluation criteria specified in Eurocode 3. The results demonstrated a good agreement, providing empirical references for practical engineering applications. Full article

Moment-resisting frames (MRFs) are characterized by high energy dissipation capacity relying on plastic hinge formation at the two ends of beams. Despite their numerous advantages, Fiber-Reinforced Polymer (FRP) profile sections used in MRF systems suffer from low ductility, which remains a dilemma. FRP profiles have emerged as a novel and valuable material with significant advancement in structural engineering. In this paper, an MRF system composed of novel gusset plate steel connections (to provide ductility) and FRP profile sections for beams and columns is proposed and investigated numerically and parametrically. The results indicate that up to a rotation of 0.04 rad, the proposed gusset plate dissipates energy, whereas the beam and columns remain essentially elastic. Accordingly, with an increase in the ratio of vertical length to thickness of the gusset plate, energy dissipation is reduced. Through an increase in the ratio of horizontal length to thickness of the gusset plate from 63.5 to 127 and 254, the ultimate strength of the connection is reduced by 4% to 10% and 3% to 7%, respectively. It is suggested that gusset plate thickness be selected in such a way that its slenderness is not less than 47. Subsequently, the required equation is proposed to achieve the optimum performance of the system. Full article

To reduce the cast in place work of concrete and realize the industrial production of a bamboo–concrete composite (BCC), innovative connection systems composed of an assembled bamboo–lightweight concrete composite (ABLCC) structure featuring perforated steel plate connectors are presented for use in engineering structures. This study examined the shear performance of connection systems composed of an assembled BCC structure featuring perforated steel plate connectors based on the design and fabrication of three groups of shear connectors with nine different parameters using bamboo scrimber, lightweight concrete, perforated steel plates, and grout. Push-out tests were conducted on these shear connectors. A linear variable differential transformer (LVDT) and digital image correlation (DIC) were utilized for measurements. The test parameters comprised fabrication techniques (assembled and cast-in-place/CIP) and connector size (steel plate thickness). This study investigated mechanical performance indicators, including the failure mode, load–slip relationship, shear stiffness, and shear capacity of the shear connectors. The experimental results showed that the shear connector failure modes involved concrete spalling near the connectors and deformation of the perforated steel plates. The load–slip curves generally included three stages: high slope linear increase, low slope nonlinear increase, and rapid decrease. The shear capacity and stiffness of the assembled shear connectors were 0.84 times and 2.46 times those of the CIP connectors, respectively. The stiffness of the 4 mm steel plate connectors increased by 42% compared to the 2 mm steel plate connectors. Analysis showed that the shear capacity of the BBC primarily consisted of four aspects: the end bearing force of the steel plate, contact friction, and forces due to the influence of tenon columns and the reinforcing impact of through-rebars. This study proposes a simple and suitable formula for obtaining the shear capacity of perforated steel plate connectors in the BCC structure, with the analytical values being in good agreement with the test results. Full article

Composite materials are increasingly being implemented in various solutions, ranging from conventional applications, like furniture, to more advanced ones, such as aerospace, based on their excellent properties, such as high mechanical strength and low weight. There are applications in which these materials are coupled to other parts. To achieve this connection, drilling processes are commonly used. Drilling causes irreversible damage to the material, which influences the mechanical strength of the plates. This study was conducted on 48 carbon/epoxy plates, each with two drilled holes, based on DOE (design of experiments) and the Taguchi method to design the experimental plan and to validate the results. Three control factors were considered for drilling: drill bit type, cutting speed, and feed rate, as it is expected that a low feed rate and a high cutting speed is the drilling configuration that inflicts the least damage. Subsequently, these specimens were subjected to enhanced radiography and an image analysis processing tool based on MatLab^® to assess the data collected and compute damage results. At the end, in analyzing the results of the Taguchi method, it is possible to validate the assumptions on the influence of the drilling process in delamination extension. Full article

This paper introduces a beam–column joint with an L-shaped component formed by combining two traditional semi-rigid connection methods, namely top and bottom angle steel connections and end-plate connections. Test studies and finite element simulations are performed on two designed specimens (LJD-1 and LJD-2). The reliability of the finite element model is confirmed, and the hysteresis curves are found to be relatively full, indicating excellent energy dissipation capacity. Moreover, it is revealed that the larger the joint length, the better the improvement in load-bearing capacity and ductility. Based on this, a finite element simulation is conducted considering the joint configuration, thickness of the vertical and horizontal plates, length of the horizontal plate, thickness of the end-plate, and the number of haunches. The optimal ranges for each parameter are determined. Full article

Steel-lattice transmission towers require efficient and reliable connection designs to ensure structural safety and cost-effectiveness. While traditional gusset plate connections increase their complexity and structural weight, direct bolted connections offer a simpler and lighter alternative. However, the adoption of staggered bolt arrangements, necessitated by the geometric constraints of chord angle members, challenges the applicability of existing design standards—particularly regarding block shear and net section failure modes. This study explores the structural behavior of staggered two-bolt angle connections through a combination of experimental testing and numerical modeling. Twelve full-scale specimens were subjected to axial tension to investigate the effects of key geometric parameters, including end distance, edge distance, and bolt stagger. Finite element analyses, which incorporate material nonlinearity and fracture criteria, delve deeper into the stress distribution and failure mechanisms. The results demonstrate significant deviations in failure modes compared with conventional parallel bolt arrangements, underscoring the limitations of current design standards (DL/T 5486, ASCE 10-15, and EN 1993-1-8) in accurately predicting the capacity of staggered connections. Based on the identified failure modes of staggered two-bolt connections, this study proposes an enhanced design methodology for member fracture capacity, incorporating block shear calculation models from the three aforementioned standards. Comparative analysis demonstrates that the ASCE standard provides superior predictive accuracy, with experimental validation exceeding 95% agreement. The study culminates in specific design recommendations for staggered two-bolt connections, offering critical insights into stress redistribution mechanisms, material behavior, and deformation-induced failure patterns. These findings contribute to the development of more accurate and safer design guidelines for bolted connections in steel transmission towers. Full article

To ensure the connection performance of precast concrete square piles, a screw clamping and welding joint connection is applied to the solid square piles. By conducting full-scale bending performance tests on six solid square pile specimens with cross-sectional side lengths of 300, 450, and 600 mm, including pile bodies, screw clamping joints, screw clamping, and welding joints, the bending load-bearing capacity, deformation capacity, and failure characteristics of the screw clamping–welding joint connection are compared and studied. The results show that the bending failure mode of the pile body specimens is shear failure in the flexural shear section and concrete crushing in the compression zone of the pure bending section; the bending failure mode of the screw clamping joint specimens are the pull-out of steel bar heads at the joint end plate; the bending failure mode of the screw clamping and welding joint specimens are concrete crushing in the compression zone of the pure bending section, steel bar breakage in the tension zone of the flexural shear section, and pull-out of steel bar heads at the end plate. It is worth noting that no significant damage occurred at the joints. The cracks in the pure bending section of the bending specimens mainly develop vertically and are evenly distributed, while some cracks in the flexural shear section develop obliquely towards the loading point, with branching. Compared to the pile body specimens, the cracking moment of the joint specimens is up to 16% higher, the ultimate moment is within 15% lower, and the maximum mid-span deflection is within 25% lower, indicating that the provision of anchorage reinforcement can increase the stiffness and cracking moment of the specimens. Full article

Adjacent existing box girder bridges should be spliced in the long-span bridge expansion project. A type of integral splicing composite structure for connecting the adjacent flange plates is designed herein. The mechanical characteristic of the integral splicing composite structure is tested using a local full-scale model, and a refined simulation model is also proposed for the optimization of the integral splicing composite structure. The loop bar in the joint connection segment and the application of Ultra-High-Performance Concrete (UHPC) material can guarantee the effective connection between the existing flange plate and the splicing structure. The embedded angled bar can delay the interface debonding failure and interface slip. The UHPC composite segment below the flange plate (segment CF) can bend together with the existing flange plate. In this study, an innovative integral splicing composite structure for a long-span bridge extension project is proposed and verified using both a local full-scale model test and finite element simulation. The adaptation of UHPC material and loop bar joint connection form can meet the cracking loading requirements of the splicing box girder structure. By proposing a refined simulation model and comparing the calculation result with the test result, it is found that the flexural performance of the integral splicing composite structure depends on the size of the composite segment below the flange plate (segment CF). Increasing the width of segment CF is beneficial to delay the interface debonding failure, and increasing its thickness can effectively delay the cracking load of the flange plate. Finally, the scheme of segment CF with one side width of 200 cm and a minimum thickness of 15 cm can improve the flexural resistance of the spliced structure and avoid the shear effect caused by the lane layout scheme and the location of the segment CF end. Through the research in this paper, the reasonable splicing form of a long-span old bridge is innovated and verified, which can be used as a reference for other long-span bridge splicing projects. Full article

The design process is a complex task in which different goals and properties have to be achieved. Nowadays, end-of-life issues are increasingly being considered in addition to typical design properties such as durability, appearance or quality. This article presents the product design process in relation to its recycling and mechanical properties. A plate connection in two design versions was chosen as the product: in the form of a multi-bolted connection and a multi-riveted connection. An analysis was conducted for several variants of these connections. Recycling properties were considered using various measures calculated from the Recycling Product Model, a type of product model that includes its recycling properties. Selected mechanical properties were determined using the Finite Element Method. Removing one bolt from the connection resulted in a stiffness reduction of almost 11%, while removing two bolts from the connection resulted in a stiffness reduction of almost 26%. In contrast, the removal of one rivet from the connection led to a stiffness reduction of about 3%, while the removal of two rivets from the connection led to a stiffness reduction of less than 5%. Full article

In view of the application status and technical challenges of steel–wood composite joints in architecture, this paper proposes an innovative connection technology to solve issues such as susceptibility to pry-out at beam–column joints and low load-bearing capacity and to provide various reinforcement methods in order to meet the different structural requirements and economic benefits. By designing and manufacturing four groups of beam–column joint specimens with different reinforcement methods, including no reinforcement, structural adhesive and angle steel reinforcement, 4 mm thick steel sleeve reinforcement, and 6 mm thick steel sleeve reinforcement, monotonic loading tests and finite element simulations were carried out, respectively. This research found that unreinforced specimens and structural adhesive angle steel-reinforced joints exhibited obvious mortise and tenon compression deformation and, moreover, tenon pulling phenomena at load values of approximately 2 kN and 2.6 kN, respectively. However, the joint reinforced by a steel sleeve showed a significant improvement in the tenon pulling phenomenon and demonstrated excellent initial stiffness characteristics. The failure mode of the steel sleeve-reinforced joints is primarily characterized by the propagation of cracks at the edges of the steel plate and the tearing of the wood, but the overall structure remains intact. The initial rotational stiffness of the joints reinforced with angle steel and self-tapping screws, the joints reinforced with 4 mm thick steel sleeves, and the joints reinforced with 6 mm thick steel sleeves are 3.96, 6.99, and 13.62 times that of the pure wooden joints, while the ultimate bending moments are 1.97, 7.11, and 7.39 times, respectively. Using finite element software to simulate four groups of joints to observe their stress changes, the areas with high stress in the joints without sleeve reinforcement are mainly located at the upper and lower ends of the tenon, where the compressive stress at the upper edge of the tenon and the tensile stress at the lower flange are both distributed along the grain direction of the beam. The stress on the column sleeve of the joints reinforced with steel sleeves and bolts is relatively low, while the areas with high strain in the beam sleeve are mainly concentrated on the side with the welded stiffeners and its surroundings; the strain around the bolt holes is also quite noticeable. Full article

When traditional joint structures are used to widen multi-span continuous concrete box girder bridges, excessive lateral deformation often occurs at the girder ends, typically leading to the squeezing and cracking of seismic blocks by the girder webs. To address these technical challenges, this paper investigates a new type of slide-rail lateral joint structure that can create a longitudinal sliding effect between two bridge decks of the old and new bridge box girders, thereby effectively reducing the lateral deformation at the girder ends. First, this paper employs the finite element method to conduct a numerical analysis of a real-world bridge widening project, exploring the working mechanism and application feasibility of this novel connection method. The results show that, in the case study, if the traditional joint method is used, the lateral displacement at the girder ends can reach up to 40 mm after three years of widening. However, when the slide-rail joint structure is employed, the lateral displacement at the girder ends is limited to no more than 6 mm. This demonstrates that the new joint method can indeed effectively address the issue of excessive lateral deformation at the ends of the widened structure. Second, given that the slide-rail lateral joint structure is a relatively precise engineering structure, this paper examines the lateral load transfer mechanism under loads such as wheel loads and foundation settlement differences. It discusses the load-bearing characteristics of various components, including square steel pipes, lateral connection rebars, concrete flange plates, and embedded rebars. Finally, through a parameter sensitivity analysis, it is found that the torsional stiffness of the square steel pipes is a critical parameter for ensuring the load-bearing capacity of the structure. Therefore, it is recommended to set the wall thickness of the square steel pipes to 5 mm. Based on these research findings, this paper theoretically demonstrates that the new slide-rail lateral joint structure can effectively solve the technical challenges encountered during the lateral joint widening of multi-span long-span concrete continuous box girder bridges, providing a new solution for this field. Full article

Waste minimization is a major way to achieve sustainable development. Electrostatic separation is already used in the recycling industry for processing certain mixtures of shredded plastics originating from waste electric and electronic equipment. Standard tribo-electrostatic separators use electric forces to deflect the trajectories of triboelectrically charged particles in the electric field generated between two vertical plate electrodes connected to high voltage supplies of opposite polarities. However, the efficiency of this device is often limited by the impacts between the particles and the electrodes, which diminish the recovery and the purity of the end product. An innovative electrostatic separator was specifically designed to mitigate this risk. The innovation lies in using two rotating co-axial vertical cylindrical electrodes and assisting the movement of the particles with downward-oriented air flow to reduce their impact on the electrodes and improve the quality of the recovered products. The aim of this study was to optimize the operation of the patented electrostatic separator by using experimental design methodology to obtain quadratic polynomial models of the recovery and the purity of the products as functions of the high voltage applied to the electrode system and of the air flow through the device. The experiments were conducted with a granular mixture composed of 88% polypropylene (PP) and 12% high-impact polystyrene (HIPS) particles, extracted from the recycling process of waste electrical and electronic equipment, and triboelectrically charged in a fluidized bed device. A voltage of 50 kV combined with an air flow rate of 1700 m³/min maximized the recovery and the purity of PP and HIPS products collected at the outlet of the separator. These results open promising prospects for expanding the use of tribo-electrostatic separation for efficient recycling of granular waste plastics. Full article

The slope protection structure of the prefabricated lattice beam is one of the most widely used and studied systems in slope structure, with the connection between the lattice beam joint and the longitudinal and transverse beams being critical for structural performance and stability in engineering applications. Because the prefabricated structure is weak in its structural integrity, it is necessary to study the influence of prefabricated lattice beam joints and the longitudinal and transverse beams on the overall mechanical properties of the structure. In this paper, one ordinary cast-in-place concrete beam and six prefabricated beams with different joint-connection modes are designed, and the influence of different connection modes on the bending capacity of the beams is accordingly explored. Moreover, the flexural capacity, bending stiffness change, ductility, and energy absorption capacity of the beams are analyzed through three-point bending test. The test results show that the connection mode at the joints could significantly affect the overall mechanical properties of the structure. By embedding holes in steel sleeves, filling cement mortar in the middle, and using steel plates with a thickness of 16 mm for anchoring treatment joints of end plates, the specimen beams are thus obtained with the same flexural capacity, ductility, and energy absorption capacity as ordinary cast-in-place concrete beams. This study provides valuable insights into optimizing connection methods for prefabricated beams, which can lead to improved structural performance and wider adoption of prefabricated structures in the construction industry. Full article