Search Results (111)

Rubber materials undergo continuous wear in high-pressure seal applications. To address the risk of adhesive wear and consequent leakage of rubber seals operating under reciprocating sliding in high-pressure hydrogen storage and refueling systems, this study employed high-pressure hydrogen tribology testing. Ball-on-disk reciprocating tests were conducted using a 316L stainless-steel ball against silica-filled nitrile butadiene rubber (NBR), and the friction response and wear-morphology evolution were compared under ambient air, 1 MPa hydrogen (H₂), 50 MPa H₂, 50 MPa nitrogen (N₂), and grease-coated conditions. Under dry sliding, the coefficient of friction (COF) of NBR in air and hydrogen ranged from 1.34 to 1.44, whereas it decreased markedly to 0.942 in 50 MPa N₂. The wear volume under the four dry conditions was concentrated in the range of ~0.292–0.320 mm³. After grease coating, the steady-state COF in air and at 50 MPa H₂ dropped to 0.099 and 0.105, respectively, and the wear features changed from ridge-like wear patterns/tear pits to regular, smooth indentations with slight running marks. The results demonstrate that a lubricating film can effectively separate direct metal–rubber contact and suppress stick–slip, enabling a low-friction, low-wear, and highly stable interface in high-pressure hydrogen, and providing a practical engineering route for reliable operation of rubber seals in hydrogen service. Full article

Dry Eye Disease (DED) is a highly characterised multifactorial disease resulting in the loss of tear film homeostasis and associated with a major impact on patient quality of life. DED affects up to half of the global population, with modern lifestyle factors playing a critical role in disease development, particularly excessive use of digital devices. The ultimate treatment goal is restoration of tear film homeostasis and breaking the ‘vicious circle’ of DED. Today, the use of tear substitutes represents the main option for the treatment of DED. These topical formulations aim to provide lubrication, reduce osmolarity, and improve tear clearance. However, they do not interact with the ocular surface epithelium nor modulate ocular inflammation, and do not fully restore natural tear function. T-LysYal is the first supramolecular ocular surface modulator for DED. Studies demonstrate that T-LysYal promotes tissue repair, improves tear breakup time, restores corneal epithelial cell damage, and modulates inflammation processes, significantly reducing the severity of DED symptoms in patients. In addition, T-LysYal provides stability that prolongs activity and favours cell adhesion. Through its 3D nanotube structure, movement of water in the eye is retained and improved, enhancing ocular hydrodynamics. This narrative review introduces T-LysYal for DED whilst highlighting both its in vitro activity and clinical profile against hyaluronic acid, a mainstay of disease management. Full article

This study systematically investigates the effect and mechanism of a TiO₂ nano-lubricant on edge cracking and surface quality during the rolling of Mg/Al composite foils. Initial friction and wear tests identified an optimal nano-lubricant concentration of 3.0 wt.%, at which the system achieved a minimum average coefficient of friction of 0.067. Subsequent rolling tests using this concentration showed that the nano-lubricant reduced rolling force by 5.39–7.54% compared to dry conditions. It also significantly suppressed the initiation and propagation of edge cracks. Furthermore, the surface roughness parameters Ra and Rz were reduced by 16.5% to 24.0%, and the height profile fluctuation range was reduced by 33% to 45%, resulting in a smoother and more uniform surface morphology. The analysis of the underlying mechanism indicates that the superior performance originates from the synergistic effects of the rolling effect, the mending effect, the polishing effect, and the protective film effect. This work establishes that the use of a 3.0 wt.% TiO₂ nano-lubricant is a viable strategy for fabricating high-quality Mg/Al composite foils with minimal defects. It thereby offers both theoretical and practical guidance for the advanced rolling of bimetallic composites. Full article

In this study, the tribological compatibility of ZrO₂-nanofiber-strengthened Al-matrix composites with graphene nanoplatelets (GNPs)-derived surface film acting as a solid lubricant was investigated. The substrate materials prepared by Spark Plasma Sintering (SPS) included the pure aluminum monolith (reference material) and two Al–ZrO₂ nanocomposites with either 1 or 3 wt.% of ZrO₂ nanofibers. The GNPs-derived solid lubricant films were dry mechanically burnished into the metallographically polished surfaces. The durability of these burnished films was evaluated by performing tribological friction experiments using a ball-on-disk method. Thus, a friction load capacity of GNP-derived tribofilms on the substrate materials and its effect on the coefficient of friction (COF) were evaluated. The results showed that the films burnished on the surfaces of Al–ZrO₂ nanofiber composites were more resistant to much higher loads than films burnished on monolithic aluminum. The obtained findings indicated that ZrO₂ nanofiber protrusions likely stabilize a GNP-derived carbon tribolayer on the polished composite surfaces. As a result, the reinforcement of aluminum with ceramic nanofibers led also to a significant reduction in COF. The highest improvement of tribological performance was observed for the Al–ZrO₂ nanofiber composite with 1 wt.% ZrO₂ nanofibers. The increase of ZrO₂ nanofibers up to 3 wt.% was no more efficient due to nanofiber clustering leading to lower stability of the carbon friction film. Our objective was to isolate the role of the aluminum substrate, specifically, ZrO₂ nanofiber protrusions in the formation and retention of a GNP-derived carbon tribofilm under room-temperature, ambient-air dry sliding. Full article

Additively manufactured (AM) aluminum (Al) alloys are very useful in sectors like automotive, manufacturing, and aerospace because they have unique mechanical properties, such as their light weight, etc. AlSi10Mg made by laser powder bed fusion (LPBF) is one of the most promising materials because it has a high strength-to-weight ratio, good thermal resistance, and good corrosion resistance. But machining AlSi10Mg parts is still hard because they have unique microstructural properties from the way they were produced. This research investigates the machining efficacy of the AM-AlSi10Mg alloy in distinct cutting conditions (dry, flood, chilled air, and minimal quantity lubrication with castor oil). The study assesses how different cooling conditions affect important performance metrics such as cutting temperature, surface roughness, and tool wear. Due to castor oil’s superior lubricating and film-forming properties, MQL (Minimal Quantity Lubrication) reduces heat generation between 80 °C and 98 °C for the distinct speed–feed combinations. The Multi-Objective Optimization by Ratio Analysis (MOORA) approach is used to determine the ideal cooling and machining conditions (MQL, Vc of 90 m/min, and fr of 0.05 mm/rev). The relative closeness values derived from the MOORA approach were used to predict machining results using machine learning (ML) models (MLP, GPR, and RF). The MLP showed the strongest relationship between the measured and predicted values, with R values of 0.9995 in training and 0.9993 in testing. Full article

To address the challenges of regulating micropore properties and improving the tribological performance of porous polyimide (PPI), PPI/PTFE composites were fabricated via cold pressing–sintering. The effects of PTFE content on porosity, oil absorption/retention, and tribological behavior were systematically studied. Results show that PTFE addition significantly reduced porosity—by 1.8% to 7.9% as PTFE increased from 5 wt% to 30 wt%—while markedly enhancing dry friction performance. The friction coefficient decreased from 0.22 to 0.06 with 30 wt% PTFE, with optimal performance at 20 wt% (friction coefficient: 0.068; wear rate: 1.5 × 10⁻⁶ mm³/N·m). Oil-impregnated samples exhibited further improved tribological properties (friction coefficient ≈ 0.047), attributed to lubricant release forming a protective oil film. Although PTFE promotes lubricant release, it increases wear at higher contents. A PTFE content of 0–10% balances porosity control and tribological performance. Full article

This study investigates the tribological performance and wear mechanisms of graphite and polydopamine/graphite (PDA/graphite) coatings on stainless steel under dry sliding conditions. While graphite is widely used as a solid lubricant, its poor adhesion to metal substrates limits long-term durability. Incorporating an adhesion-promoting PDA underlayer significantly improved coating lifetime and wear resistance. Tribological testing revealed that PDA/graphite coatings maintained a coefficient of friction (COF) below 0.15 for over seven times longer than graphite-only coatings. High-resolution scanning electron microscopy, SEM, and profilometry showed that PDA improved coating adhesion and suppressed lateral debris transport, confining wear to a narrow zone. Surface and counterface analyses confirmed enhanced graphite retention and formation of cohesive transfer films. Raman spectroscopy indicated only modest changes in the D and G bands. X-ray Photoelectron Spectroscopy, XPS analysis, confirmed that coating failure correlated with the detection of Fe and Cr peaks and oxide formation. Together, these results demonstrate that PDA enhances interfacial adhesion and structural stability without compromising lubrication performance, offering a strategy to extend the durability of carbon-based solid lubricant systems for high-contact-pressure applications. Full article

In this study, a diamond/diamond-like carbon (DLC) composite coating was designed and fabricated utilizing a combination of chemical vapor deposition (CVD) and magnetron-sputtering-assisted ion beam deposition. This was designed to cope with severe problems such as high wear due to insufficient lubrication under dry sliding conditions with a single diamond. The tribological properties of the fabricated coatings under dry conditions were comparatively evaluated. The results demonstrate that the diamond/DLC composite coatings significantly enhance the tribological performance relative to their single-layer diamond counterparts. Specifically, a 33.73% reduction in the average friction coefficient and a 39.55% decrease in the average wear rate were observed with the MCD (microcrystalline diamond/DLC coating. Similarly, a 16.85% reduction in the average friction coefficient and a 9.69% decrease in the average wear rate were observed with the UNCD (ultrananocrystalline diamond)/DLC coating. Analysis of the worn track morphology and structure elucidated the underlying friction mechanism. It is proposed that the DLC top layer reduces the surface roughness of the underlying diamond coating and mitigates abrasive wear in the dry environment. Furthermore, the presence of the DLC film promotes graphitization via phase transition during sliding, which enhances lubricity and facilitates the establishment of a smooth friction interface. Full article

Dry eye disease (DED) is a hallmark of primary Sjögren’s disease (SjD) and often resists conventional treatments like lubricant eye drops. Insulin nanoemulsions offer a potential solution by improving drug penetration and retention on the ocular surface. In animal models, insulin has shown benefits in promoting tear secretion and corneal healing. This study evaluated the safety and efficacy of insulin nanoemulsion eye drops (20 IU/mL, three times daily for 30 days) in patients with SjD. Thirty-two patients were randomized in a double-masked design to receive either insulin or placebo drops. Symptoms (assessed by OSDI questionnaire) and objective measures (tear film breakup time, corneal and conjunctival staining, and Schirmer Test) were recorded at baseline, after 4 weeks of treatment, and at a 4-week follow-up. Twenty-three participants completed the study. Both groups showed significant improvement in symptoms and objective signs after treatment (p < 0.05), but no significant differences were found between the insulin and placebo groups. No clinically relevant adverse effects were reported. Insulin nanoemulsion eye drops are safe for SjD patients, but their therapeutic advantage remains unclear. Further studies with larger samples, extended follow-up, and dose adjustments are needed to better understand their potential. Full article

Background/Objectives: Dry eye disease (DED) is a multifactorial condition with complex pathophysiology involving tear film instability, ocular surface inflammation, and nerve dysfunction. This review summarizes current evidence on the different available therapies targeting these mechanisms. Methods: A review of clinical studies evaluating treatment outcomes for therapies targeting aqueous tear deficiency, Meibomian gland dysfunction, ocular surface inflammation, and ocular pain was conducted, with an emphasis on randomized controlled trials and meta-analyses where available. Results: Artificial tears provide symptomatic relief with limited impact on tear film stability. Punctal plugs improve tear retention but show variable efficacy across studies. Treatments targeting MGD—such as lipid-based lubricants, eyelid hygiene, thermal pulsation (LipiFlow, iLux), and intense pulsed light (IPL)—demonstrate improvements in gland function, though outcomes vary. Anti-inflammatory agents including cyclosporine, lifitegrast, and short-term corticosteroids improve ocular surface signs, with mixed symptom relief. Biologic therapies like autologous serum tears and platelet-rich plasma show promise for both signs and symptoms, but data remain inconsistent. Nerve-targeted therapies, including oral neuromodulators (gabapentin, antidepressants), botulinum toxin, and transcutaneous nerve stimulation, have shown potential for managing neuropathic ocular pain, although randomized data are limited. Overall, variability in study designs, patient populations, and outcome measures highlights the need for more rigorous research. Conclusions: Personalized, mechanism-based treatment strategies are essential for optimizing outcomes in DED. Future research should prioritize well-designed, controlled studies to clarify the role of emerging therapies and guide the individualized management of this heterogeneous condition. Full article

Graphite has great potential as a solid lubricant due to its low friction properties, but its poor adhesion to metal substrates limits its durability unless modified. This study explores the use of polydopamine (PDA), a bioinspired adhesive polymer, as an underlayer to enhance the adhesion and scratch resistance of graphite coatings applied to stainless steel (SS) substrates. Progressive load scratch tests were performed using a stainless steel ball counterface under normal loads ranging from 0.5 to 18 N. The PDA-modified coatings demonstrated significantly improved adhesion and durability, withstanding contact pressures up to 1.6 GPa without delamination or failure. In contrast, graphite-only coatings showed early coating loss, severe material transfer, and wide wear tracks. The PDA underlayer enhanced graphite flake compaction, reduced porosity, and preserved structural integrity under high contact stress. These findings demonstrate that PDA reinforcement enables robust, oil-free lubrication suitable for high-stress environments. Full article

This study investigated the role of synthetic mucus coatings in enhancing the physiological relevance of in vitro nasal spray deposition assessments using 3D-printed nasal cavity models. Synthetic mucus solutions, representing normal (0.25% w/v xanthan gum) and diseased (1% w/v xanthan gum) nasal conditions, were developed to mimic the viscoelastic properties of human nasal mucus. Their physical properties, including viscosity, surface tension, contact angle, and adhesivity on dry and synthetic mucus-coated stereolithography (SLA) surfaces, were systematically characterized. Comparative experiments evaluated the behavior of saline drops and liquid films on dry versus synthetic mucus-coated SLA surfaces at inclinations of 30°, 45°, and 60°. Observational deposition experiments using anatomically accurate nasal models were conducted under a 45° backward-tilted head position with gentle sniff airflow across uncoated, 0.25% w/v mucus-coated, and 1% w/v mucus-coated surfaces. Synthetic mucus coatings significantly influenced saline spray deposition patterns. On uncoated surfaces, deposition consisted of scattered droplets and limited film formation, mainly in the anterior and turbinate regions. In contrast, synthetic mucus coatings facilitated broader and more uniform liquid distribution due to diffusion and lubrication effects. These findings highlight the value of synthetic mucus coatings for better simulating nasal environments, offering insights to optimize nasal spray formulations and delivery devices. Full article

Potassium dihydrogen phosphate (KDP) crystals, vital for high-power laser systems, pose significant machining challenges due to their brittleness, low hardness, and hygroscopic properties. Achieving crack-free, high-precision surfaces is essential but complex. Single-point diamond fly-cutting (SPDF) is the primary method, yet it exposes tools to high mechanical stress and heat, accelerating wear. In dry cutting, worn tools develop adhesive layers that detach, causing scratches and degrading surface quality. Traditional wet cutting improves surface finish but leaves residual fluids that contaminate the surface with metal ions, leading to optical degradation and fogging. To address these issues, this study explores mixed-fat-based minimum quantity lubrication (MQL) as a sustainable alternative, comparing two lubricants: biodegradable-base mixed ester lubrication (BBMEL) and hydrocarbon-based synthetic lubricant (HCBSL). A comprehensive evaluation method was developed to analyze surface roughness, tool wear, and subsurface damage under dry cutting, MQL-BBMEL, and MQL-HCBSL conditions. Experimental results show that MQL-BBMEL significantly enhances machining performance, reducing average surface roughness by 27.77% (Sa) and 44.77% (Sq) and decreasing tool wear by 25.16% compared to dry cutting, outperforming MQL-HCBSL. This improvement is attributed to BBMEL’s lower viscosity and higher proportion of polar functional groups, which form stable lubricating films, minimizing friction and thermal effects. Structural analyses confirm that MQL-BBMEL prevents KDP crystal deliquescence and surface fogging. These findings establish MQL-BBMEL as an eco-friendly, high-performance solution for machining brittle optical materials, offering significant advancements in precision machining for high-power laser systems. Full article

Inspired by the ventral scale structure of the oriental sand boa, this study successfully fabricated multiscale bioinspired alumina (Al₂O₃) ceramics by combining the excellent mechanical properties, high-temperature resistance, and high hardness of ceramic composites with direct ink writing (DIW) 3D printing technology and femtosecond laser processing. A MoS₂ thin film was then deposited on the ceramic surface via radio frequency magnetron sputtering (PVD) to systematically investigate the impact of bioinspired structures on the tribological properties of ceramic composites under both dry and lubricated conditions. Experimental results demonstrated that bioinspired structures at different scales exhibited significant friction-reducing and wear-resistant characteristics compared to blank structures. Specifically, under room-temperature conditions, the friction coefficients of bioinspired ceramic composites with solid lubricants and oil lubrication were 0.3 and 0.148, respectively, indicating excellent tribological performance. These findings confirm the synergistic lubrication effect between bioinspired structures, two-dimensional solid lubricants, and lubricating oil, which significantly enhanced the friction-reducing and wear-resistant properties of ceramic components. Therefore, the synergistic design of multiscale bioinspired structures and solid lubricants provides an innovative strategy for the advanced application of ceramic components. Full article

Purpose: Dry eye disease is highly prevalent, and the most common treatment, lubricating eye drops, only remains effective for a very short period of time. This project aims to 3D print a proof-of-concept, custom-fit, polyvinyl alcohol (PVA)-eluting contact lens (CL) for the treatment of dry eye disease. PVA is a commonly used viscosity enhancer in eye drops, with the capability of reducing symptoms of dry eye by stabilizing the tear film and reducing tear evaporation. The protective effects of PVA could be attributed to its water-retaining ability, which provides moisturization and prevents the loss of water. Method: In this work, a low-cost stereolithography-based 3D printer was retrofitted with a humidity and temperature control kit to 3D print a PVA-loaded custom-fit CL. To evaluate the print quality of the 3D-printed CL, circularity was used to evaluate the shape fidelity in 3D printing. The PVA release from these lenses was assessed, along with its role in acting as a viscosity enhancer. The effect of PVA was further analyzed by a dry eye disease (desiccation stress) cell model. Results: The shape fidelity evaluation of the 3D-printed CL displayed excellent circularity. The diameter, sagittal depth, and base curve of the 3D-printed lenses were measured to be 14.27 ± 0.06 mm, 3.77 ± 0.16 mm, and 6.4 ± 0.24 mm, respectively. The PVA release curves showed that approximately 1300 µg of PVA was released over the study duration of 24 h. Conclusions: Overall, this work demonstrates that a 3D-printed PVA-eluting CL is a promising candidate for the treatment of dry eye. Full article