Search Results (65)

The structural vibration of industrial droplet dispensers can be modeled by telegraph-like equations to a good approximation. We reinterpret the telegraph equation from the standpoint of an electric–circuit system consisting of an inductor and a resistor, which is in interaction with an environment, say, a substrate. This interaction takes place through a capacitor and a shunt resistor. Such interactions serve as leakage. We have performed an analytical investigation of the frequency dispersion of telegraph equations over an unbounded one-dimensional domain. By varying newly identified key parameters, we have not only recovered the well-known characteristics but also discovered crossover phenomena regarding phase and group velocities. We have examined frequency responses of the electric circuit underlying telegraph equations, thereby confirming the role as low-pass filters. By identifying a set of physically meaningful reduced cases, we have laid the foundations on which we could further explore wave propagations over a finite domain with appropriate side conditions. Full article

Droplet microfluidics enables high-throughput, compartmentalized reactions using minimal reagent volumes, but most implementations rely on precision-fabricated chips and external pumping systems that limit portability and accessibility. Here, we present a handheld vibrational droplet generator that repurposes a consumer electric toothbrush and a modified disposable pipette tip to produce nearly monodisperse water-in-oil droplets without microfluidic channels or syringe pumps. The device is powered by the toothbrush’s built-in motor and controlled by a simple 3D-printed adapter and adjustable counterweight that tune the vibration amplitude transmitted to the pipette tip. By varying the aperture of the pipette tip, droplets with diameters from ~100–300 µm were generated at rates of ~100 droplets s⁻¹. Image analysis revealed narrow size distributions with coefficients of variation below 5% in typical operating conditions. We further demonstrate proof-of-concept applications in digital loop-mediated isothermal amplification (LAMP) and microbiological colony-forming unit (CFU) assays. A commercial feline parvovirus (FPV) kit manufactured by Beyotime Biotechnology Co., Ltd. (Shanghai, China), three template concentrations yielded emulsified reaction droplets that remained stable at 65 °C for 45 min and produced distinct fractions of fluorescent-positive droplets, allowing estimation of template concentration via a Poisson model. In a second set of experiments, the device was used as a droplet-based spreader to dispense diluted Escherichia coli suspensions onto LB agar plates, achieving uniform colony distributions across the plate at different dilution factors. The proposed handheld vibrational generator is inexpensive, easy to assemble from off-the-shelf components, and minimizes dead volume and cross-contamination because only the pipette tip contacts the sample. Although the current prototype still exhibits device-to-device variability and moving droplets in open containers complicate real-time imaging, these results indicate that toothbrush-based vibrational actuation can provide a practical and scalable route toward “lab-in-hand” droplet assays in resource-limited or educational settings. Full article

Mechanical amplifiers can enhance the travel range of piezoelectric actuators, thereby expanding the applications of these actuators. Various amplification mechanisms have been proposed for piezoelectric actuators with different design requirements. For instance, rhombus- and bridge-type amplification mechanisms are compact and can therefore be applied in many applications with size restrictions. However, the amplification ratio of a single-stage rhombus- or bridge-type mechanism is limited. In this study, a novel three-stage amplifier was developed to achieve a high amplification ratio while keeping the device compact. A piezoelectric actuator integrated with this amplifier had a travel range of 207.5 μm, an amplification ratio of 13.7, and dimensions of 33.5 mm × 34.2 mm × 10 mm. Moreover, this actuator was used to construct a compact jetting dispenser with dimensions of 69 mm × 72 mm × 20 mm. Experimental results suggested that this dispenser can generate uniform and stable droplets, confirming the practical utility of the developed piezoelectric actuator. Full article

The aim of this study is to precisely elucidate the control efficacy of drip irrigation herbicide application against broadleaf weeds and comprehensively assess its safety to cotton. Broadleaf weeds were managed through the application of herbicide in the cotton field. The herbicide was dispensed from a fertilizer tank in tandem with water droplets. A field investigation was conducted via a fixed-point investigation method to assess the herbicide residue levels and the safety of the cotton crop from 2022 to 2023. When 100.8 g a.i./hm² of 48% Flumioxazin SC was applied via drip irrigation, it had no adverse effect on cotton safety at the mature stage. During the fruit-setting stage, it exhibited a significant weeding effect on annual broadleaf weeds such as Solanum nigrum L. and Chenopodium album L. Analysis revealed no pesticide residues in cotton and cottonseeds. Soil pesticide residues were found to be at a low level. The cotton yield reached 5618.1 kg/hm², and the cotton quality met the national standard requirements. For the control of broadleaf weeds in cotton fields, the application of 100.8 g a.i./hm² of 48% Flumioxazin SC via drip irrigation can effectively control broadleaf weeds. This method can suppress annual broadleaf weeds, with S. nigrum and C. album being the dominant weed communities, without compromising the safety and quality of cotton. Although drip irrigation technology offers advantages such as time savings and reduced labor demands, it is essential to adopt appropriate weed control techniques tailored to the specific conditions of different cotton fields. Full article

We introduce a novel approach for highly parallel droplet dispensing with precise control over the droplet parameters such as droplet volume, droplet velocity, etc. This approach facilitates the fabrication of homogeneous and precise thin layers with uniform coverage on defined small areas (e.g., a specific area of 1 × 1.4 mm² in microfluidic channels or microwells). The presented approach ensures layer uniformity and high precision in X/Y extent and edge resolution, making it well suited for achieving precise and controlled coating for a variety of applications such as homogeneous coatings for lateral flow tests, ELISA plates, and biosensors for continuous glucose monitoring (CGM) devices. Our approach is based on direct liquid displacement employing a piston that is in direct contact with the liquid and an array of nozzles. Considering a variety of nozzle chip designs (i.e., varying nozzle diameter and pitch), we evaluated a multitude of parameters to derive general design rules for the nozzle chip design. Thus, we achieved a tunable droplet volume from 200 to 800 pL and droplet velocities from 0.5 to 2.5 m/s, applying a nozzle diameter of 50 μm and a nozzle pitch of 165 μm. The presented results showcase the versatility of the approach, offering precise dispensing capabilities. Full article

Sorting and dispensing distinct numbers of cellular aggregates enables the creation of three-dimensional (3D) in vitro models that replicate in vivo tissues, such as tumor tissue, with realistic metabolic properties. One method for creating these models involves utilizing Drop-on-Demand (DoD) dispensing of individual Multicellular Spheroids (MCSs) according to material jetting processes. In the DoD approach, a droplet dispenser ejects droplets containing these MCSs. For the reliable printing of tissue models, the exact number of dispensed MCSs must be determined. Current systems are designed to detect MCSs in the nozzle region prior to the dispensing process. However, due to surface effects, in some cases the spheroids that are detected adhere to the nozzle and are not dispensed with the droplet as expected. In contrast, detection that is carried out only after the droplet has been ejected is not affected by this issue. This work presents a system that can detect micrometer-sized synthetic or biological particles within free-falling droplets with a volume of about 30 nanoliters. Different illumination modalities and detection algorithms were tested. For a glare point projection-based approach, detection accuracies of an average of 95% were achieved for polymer particles and MCF-7 spheroids with diameters above 75 μm. For smaller particles the detection accuracy was still in the range of 70%. An approach with diffuse white light illumination demonstrated an improvement for the detection of small opaque particles. Accuracies up to 96% were achieved using this concept. This makes the two demonstrated methods suitable for improving the accuracy and quality control of particle detection in droplets for Drop-on-Demand techniques and for bioprinting. Full article

With the emergence of autonomous functions in road vehicles, there has been increased use of Advanced Driver Assistance Systems comprising various sensors to perform automated tasks. Light Detection and Ranging (LiDAR) is one of the most important types of optical sensor, detecting the positions of obstacles by representing them as clusters of points in three-dimensional space. LiDAR performance degrades significantly when a vehicle is driving in the rain as raindrops adhere to the outer surface of the sensor assembly. Performance degradation behaviors include missing points and reduced reflectivity of the points. It was found that the extent of degradation is highly dependent on the interface material properties. This subsequently affects the shapes of the adherent droplets, causing different perturbations to the optical rays. A fundamental investigation is performed on the protective polycarbonate cover of a LiDAR assembly coated with four classes of material—hydrophilic, almost-hydrophobic, hydrophobic, and superhydrophobic. Water droplets are controllably dispensed onto the cover to quantify the signal alteration due to the different droplets of various sizes and shapes. To further understand the effects of droplet motion on LiDAR signals, sliding droplet conditions are simulated using numerical analysis. The results are validated with physical optical tests, using a 905 nm laser source and receiver to mimic the LiDAR detection mechanism. Comprehensive explanations of LiDAR performance degradation in rain are presented from both material and optical perspectives. These can aid component selection and the development of signal-enhancing strategies for the integration of LiDARs into vehicle designs to minimize the impact of rain. Full article

Creating model systems that replicate in vivo tissues is crucial for understanding complex biological pathways like drug response and disease progression. Three-dimensional (3D) in vitro models, especially multicellular spheroids (MCSs), offer valuable insights into physiological processes. However, generating MCSs at scale with consistent properties and efficiently recovering them pose challenges. We introduce a workflow that automates large-scale spheroid production and enables parallel harvesting into individual wells of a microtiter plate. Our method, based on the hanging-drop technique, utilizes a non-contact dispenser for dispensing nanoliter droplets of a uniformly mixed-cell suspension. The setup allows for extended processing times of up to 45 min without compromising spheroid quality. As a proof of concept, we achieved a 99.3% spheroid generation efficiency and maintained highly consistent spheroid sizes, with a coefficient of variance below 8% for MCF7 spheroids. Our centrifugation-based drop transfer for spheroid harvesting achieved a sample recovery of 100%. We successfully transferred HT29 spheroids from hanging drops to individual wells preloaded with collagen matrices, where they continued to proliferate. This high-throughput workflow opens new possibilities for prolonged spheroid cultivation, advanced downstream assays, and increased hands-off time in complex 3D cell culture protocols. Full article

Digital microfluidic systems based on electrowetting-on-dielectric technology, particularly valuable in producing and manipulating microdroplets steadily and consistently, have experienced notable advancements in recent years. In this paper, experimental characterizations reveal that simply adding one transitional electrode between the reservoir and the splitting electrode improves the volumetric consistency and reproducibility for droplet dispensing. The volumetric coefficient variation of the consecutively dispensed droplets from a non-refilling reservoir decreases by 1% after the addition of one transitional electrode, with no extra external apparatus. This work provides a straightforward yet effective approach to the improvement of digital microfluidic systems and micro total analysis systems. Full article

The human rhinovirus (RV) is a positive-stranded RNA virus that causes respiratory tract diseases affecting both the upper and lower halves of the respiratory system. RV enhances its replication by concentrating RNA synthesis within a modified host membrane in an intracellular compartment. RV infections often occur alongside infections caused by other respiratory viruses, and the RV virus may remain asymptomatic for extended periods. Alongside qualitative detection, it is essential to accurately quantify RV RNA from clinical samples to explore the relationships between RV viral load, infections caused by the virus, and the resulting symptoms observed in patients. A reference material (RM) is required for quality evaluation, the performance evaluation of molecular diagnostic products, and evaluation of antiviral agents in the laboratory. The preparation process for the RM involves creating an RV RNA mixture by combining RV viral RNA with RNA storage solution and matrix. The resulting RV RNA mixture is scaled up to a volume of 25 mL, then dispensed at 100 µL per vial and stored at −80 °C. The process of measuring the stability and homogeneity of RV RMs was conducted by employing reverse transcription droplet digital polymerase chain reaction (RT-ddPCR). Digital PCR is useful for the analysis of standards and can help to improve measurement compatibility: it represents the equivalence of a series of outcomes for reference materials and samples being analyzed when a few measurement procedures are employed, enabling objective comparisons between quantitative findings obtained through various experiments. The number of copies value represents a measured result of approximately 1.6 × 10⁵ copies/μL. The RM has about an 11% bottle-to-bottle homogeneity and shows stable results for 1 week at temperatures of 4 °C and −20 °C and for 12 months at a temperature of −80 °C. The developed RM can enhance the dependability of RV molecular tests by providing a precise reference value for the absolute copy number of a viral target gene. Additionally, it can serve as a reference for diverse studies. Full article

The rapid quantification of nitrate nitrogen concentration plays a pivotal role in monitoring soil nutrient content. Nevertheless, the low detection efficiency limits the application of traditional methods in rapid testing. For this investigation, we utilized a digital microfluidic platform and 3D-printed microfluidics to accomplish automated detection of soil nitrate nitrogen with high sensitivity across numerous samples. The system combines digital microfluidics (DMF), 3D-printed microfluidics, a peristaltic pump, and a spectrometer. The soil solution, obtained after extraction, was dispensed onto the digital microfluidic platform using a micropipette. The digital microfluidic platform regulated the movement of droplets until they reached the injection area, where they were then aspirated into the 3D-printed microfluidic device for absorbance detection. Implementing this approach allows for the convenient sequential testing of multi-samples, thereby enhancing the efficiency of nitrate nitrogen detection. The results demonstrate that the device exhibits rapid detection (200 s for three samples), low reagent consumption (40 µL per sample), and low detection limit (95 µg/L). In addition, the relative error between the detected concentration and the concentration measured by ultraviolet spectrophotometry is kept within 20%, and the relative standard deviation (RSD) of the measured soil samples is between 0.9% and 4.7%. In the foreseeable future, this device will play a significant role in improving the efficiency of soil nutrient detection and guiding fertilization practices. Full article

In this study, we explored the formation of micro-/nanosized porous structures on the surface of a needle composed of STS304 and examined the effect of conventional needles and needles capable of liquid ejection. Aqua regia, composed of HCl and HNO₃, was electrochemically etched to form appropriately sized micro-/nanoporous structures. We observed that when dispensing liquids with low surface tension, they do not immediately fall downward but instead spread over the exterior surface of the needle before falling. We found that the extent of spreading on the surface is influenced by an etched porous structure. Furthermore, to analyze the effect of surface tension differences, we dispensed liquids with varying surface tensions using etched needles. Through the analysis, it was confirmed that, despite the low surface tension, the ejected droplet volume and speed could be stably maintained on the etched needle. This indicates that the spreading phenomenon of the liquid on the needle surface just before ejection can be controlled by the micro/nanoporous structure. We anticipate that these characteristics of etched needles could be utilized in industries where precision dispensing of low-surface-tension liquids is essential. Full article

Over the past few decades, micro liquid dispensing technology has been widely used in biology, chemistry, material and environmental sciences due to its efficacy in processing multiple samples. For practical applications, precise and effective droplet generation is very important. Despite numerous droplet generation methods, the implementation of droplet-on-demand still faces challenges concerning system complexity, precision, cost, and robustness. In this work, a novel on-demand contacting droplet generation method incorporated with model-based feedback control with an image processing unit as a sensor was proposed. By studying droplet identification using image processing techniques, the model of droplet formation was simplified. Then model-based feedback control was implemented using volumes of dispensed samples as sensing signals by tuning related parameters adaptively to resist disturbances. The proposed method was integrated and applied to a homebuilt automated micro liquid dispensing system with droplets ranging from 20 nanoliter to 200 nanoliter. The experimental results demonstrated a high degree of accuracy and precision. Additionally, the proposed system’s practical utility was evaluated by analyzing mutations in genes associated with sensorineural hearing loss, verifying its effectiveness. Full article

Many grease-lubricated machines operate in wet environments, and are vulnerable to contamination because of water exposure. Reports suggest that even the presence of 1% water in grease reduces the life of a bearing by 90%. Nevertheless, only a few qualitative tests and standards are available to characterize the water resistance properties of greases. In this paper, we propose a standard for evaluating the water resistance properties of greases by studying their hydrophobic and hydrophilic nature via a custom-designed apparatus for measuring the grease contact angle. In this approach, a water droplet is dispensed onto the surface of the grease and the contact angle of the droplet is studied. For this purpose, an apparatus was designed, built, and tested with twelve different greases. To validate the efficacy of the test method and setup, tests were performed at two different locations by independent operators. From the obtained contact angle values, the authors propose categorizing a grease’s water-resistance properties into five different grades that can be set as guidelines for the industrial user when selecting a grease for machinery operation in a wet environment. The classification of the water-repellent properties of greases, using the proposed standard is compared with existing ASTM standards used for evaluation of grease properties in the presence of water. Full article

The coronavirus disease (COVID-19) pandemic has increased pressure to develop low-cost, compact, user-friendly, and ubiquitous virus sensors for monitoring infection outbreaks in communities and preventing economic damage resulting from city lockdowns. As proof of concept, we developed a wearable paper-based virus sensor based on a molecular imprinting technique, using a conductive polyaniline (PANI) polymer to detect the lentivirus as a test sample. This sensor detected the lentivirus with a 4181 TU/mL detection limit in liquid and 0.33% to 2.90% detection efficiency in aerosols at distances ranging from 30 cm to 60 cm. For fabrication, a mixture of a PANI monomer solution and virus were polymerized together to form a conductive PANI sensing element on a polyethylene terephthalate (PET) paper substrate. The sensing element exhibited formation of virus recognition sites after the removal of the virus via ultrasound sonication. A dry measurement technique was established that showed aerosol virus detection by the molecularly imprinted sensors within 1.5 h of virus spraying. This was based on the mechanism via which dispensing virus droplets on the PANI sensing element induced hybridization of the virus and molecularly imprinted virus recognition templates in PANI, influencing the conductivity of the PANI film upon drying. Interestingly, the paper-based virus sensor was easily integrated with a wearable face mask for the detection of viruses in aerosols. Since the paper sensor with molecular imprinting of virus recognition sites showed excellent stability in dry conditions for long periods of time, unlike biological reagents, this wearable biosensor will offer an alternative approach to monitoring virus infections in communities. Full article