Search Results (3,018)

The integration of machine learning (ML) into industrial automation is fundamentally reshaping how manufacturing systems are monitored, inspected, and optimized. By applying machine learning to real-time sensor data and operational histories, advanced models enable proactive fault prediction, intelligent inspection, and dynamic process control—directly enhancing system reliability, product quality, and efficiency. This review explores the transformative role of ML across three key domains: Predictive Maintenance (PdM), Quality Control (QC), and Process Optimization (PO). It also analyzes how Digital Twin (DT) and Edge AI technologies are expanding the practical impact of ML in these areas. Our analysis reveals a marked rise in deep learning, especially convolutional and recurrent architectures, with a growing shift toward real-time, edge-based deployment. The paper also catalogs the datasets used, the tools and sensors employed for data collection, and the industrial software platforms supporting ML deployment in practice. This review not only maps the current research terrain but also highlights emerging opportunities in self-learning systems, federated architectures, explainable AI, and themes such as self-adaptive control, collaborative intelligence, and autonomous defect diagnosis—indicating that ML is poised to become deeply embedded across the full spectrum of industrial operations in the coming years. Full article

Enhancing the real-world performance of sustainably designed and certified green buildings remains a significant challenge, particularly in hot climates where efforts to improve thermal comfort often conflict with energy efficiency goals. In the United Arab Emirates (UAE), even newly constructed facilities with green building certifications present opportunities for retrofitting and performance optimization. This study investigates the energy and thermal comfort performance of a LEED Gold-certified, mixed-use university campus in Dubai through a calibrated digital twin developed using IES thermal modelling software. The analysis evaluated existing sustainable design strategies alongside three retrofit energy conservation measures (ECMs): (1) improved building envelope U-values, (2) installation of additional daylight sensors, and (3) optimization of fan coil unit efficiency. Simulation results demonstrated that the three ECMs collectively achieved a total reduction of 15% in annual energy consumption. Thermal comfort was assessed using operative temperature distributions, Predicted Mean Vote (PMV), and Predicted Percentage of Dissatisfaction (PPD) metrics. While fan coil optimization yielded the highest energy savings, it led to less favorable comfort outcomes. In contrast, enhancing envelope U-values maintained indoor conditions consistently within ASHRAE-recommended comfort zones. To further support energy reduction and progress toward Net Zero targets, the study also evaluated the integration of a 228.87 kW rooftop solar photovoltaic (PV) system, which offset 8.09% of the campus’s annual energy demand. By applying data-driven thermal modelling to assess retrofit impacts on both energy performance and occupant comfort in a certified green building, this study addresses a critical gap in the literature and offers a replicable framework for advancing building performance in hot climate regions. Full article

The rapid growth of electric vehicles (EVs) and new energy systems has put lithium-ion batteries at the center of the clean energy change. Nevertheless, to achieve the best battery performance, safety, and sustainability in many changing circumstances, major innovations are needed in Battery Management Systems (BMS). This review paper explores how artificial intelligence (AI) and digital twin (DT) technologies can be integrated to enable the intelligent BMS of the future. It investigates how powerful data approaches such as deep learning, ensembles, and models that rely on physics improve the accuracy of predicting state of charge (SOC), state of health (SOH), and remaining useful life (RUL). Additionally, the paper reviews progress in AI features for cooling, fast charging, fault detection, and intelligible AI models. Working together, cloud and edge computing technology with DTs means better diagnostics, predictive support, and improved management for any use of EVs, stored energy, and recycling. The review underlines recent successes in AI-driven material research, renewable battery production, and plans for used systems, along with new problems in cybersecurity, combining data and mass rollout. We spotlight important research themes, existing problems, and future drawbacks following careful analysis of different up-to-date approaches and systems. Uniting physical modeling with AI-based analytics on cloud-edge-DT platforms supports the development of tough, intelligent, and ecologically responsible batteries that line up with future mobility and wider use of renewable energy. Full article

To meet the demands for real-time and accurate fault warning of wind turbine gear transmission systems, this study proposes an innovative intelligent warning method based on the integration of digital twin and multi-source data fusion. A digital twin system architecture is developed, comprising a high-precision geometric model and a dynamic mechanism model, enabling real-time interaction and data fusion between the physical transmission system and its virtual model. At the algorithmic level, a CNN-LSTM-Attention fault prediction model is proposed, which innovatively integrates the spatial feature extraction capabilities of a convolutional neural network (CNN), the temporal modeling advantages of long short-term memory (LSTM), and the key information-focusing characteristics of an attention mechanism. Experimental validation shows that this model outperforms traditional methods in prediction accuracy. Specifically, it achieves average improvements of 0.3945, 0.546 and 0.061 in Root Mean Square Error (RMSE), Mean Absolute Percentage Error (MAPE), and R-squared (R²) metrics, respectively. Building on the above findings, a monitoring and early warning platform for the wind turbine transmission system was developed, integrating digital twin visualization with intelligent prediction functions. This platform enables a fully intelligent process from data acquisition and status evaluation to fault warning, providing an innovative solution for the predictive maintenance of wind turbines. Full article

This paper presents a comparative study of data-driven modeling approaches for vanadium redox flow batteries (VRFBs), utilizing Multiple Linear Regression (MLR) and Random Forest (RF) algorithms. Experimental voltage–capacity datasets from a 1 kW/1 kWh VRFB system were digitized, processed, and used for model training, validation, and testing. The MLR model, built using eight optimized features, achieved a mean error (ME) of 0.0204 V, a residual sum of squares (RSS) of 8.87, and a root mean squared error (RMSE) of 0.1796 V on the test data, demonstrating high predictive performance in stationary operating regions. However, it exhibited limited accuracy during dynamic transitions. Optimized through out-of-bag (OOB) error minimization, the Random Forest model achieved a training RMSE of 0.093 V and a test RMSE of 0.110 V, significantly outperforming MLR in capturing dynamic behavior while maintaining comparable performance in steady-state regions. The accuracy remained high even at lower current densities. Feature importance analysis and partial dependence plots (PDPs) confirmed the dominance of current-related features and SOC dynamics in influencing VRFB terminal voltage. Overall, the Random Forest model offers superior accuracy and robustness, making it highly suitable for real-time VRFB system monitoring, control, and digital twin integration. This study highlights the potential of combining machine learning algorithms with electrochemical domain knowledge to enhance battery system modeling for future energy storage applications. Full article

To sustainably power future urban communities, cities require advanced solar energy planning tools that overcome the limitations of traditional approaches, such as data fragmentation and siloed decision-making. SDTs present a transformative opportunity by enabling precision urban modelling, integrated simulations, and iterative decision support. However, their application in solar energy planning remains underexplored. This study introduces SDT4Solar, a novel SDT-based framework designed to integrate city-scale rooftop solar planning through 3D building semantisation, solar modelling, and a unified geospatial database. By leveraging advanced spatial modelling and Internet of Things (IoT) technologies, SDT4Solar facilitates high-resolution 3D solar potential simulations, improving the accuracy and equity of solar infrastructure deployment. We demonstrate the framework through a proof-of-concept implementation in Ballarat East, Victoria, Australia, structured in four key stages: (a) spatial representation of the urban built environment, (b) integration of multi-source datasets into a unified geospatial database, (c) rooftop solar potential modelling using 3D simulation tools, and (d) dynamic visualization and analysis in a testbed environment. Results highlight SDT4Solar’s effectiveness in enabling data-driven, spatially explicit decision-making for rooftop PV deployment. This work advances the role of SDTs in urban energy transitions, demonstrating their potential to optimise efficiency in solar infrastructure planning. Full article

Emerging transportation challenges necessitate cutting-edge technologies for real-time infrastructure and traffic monitoring. To create a dynamic digital twin for intersection monitoring, data gathering, performance assessment, and calibration of microsimulation software, this study presents a state-of-the-art platform that combines high-resolution LiDAR sensor data with VISSIM simulation software. Intending to track traffic flow and evaluate important factors, including congestion, delays, and lane configurations, the platform gathers and analyzes real-time data. The technology allows proactive actions to improve safety and reduce interruptions by utilizing the comprehensive information that LiDAR provides, such as vehicle trajectories, speed profiles, and lane changes. The digital twin technique offers unparalleled precision in traffic and infrastructure state monitoring by fusing real data streams with simulation-based performance analysis. The results show how the platform can transform real-time monitoring and open the door to data-driven decision-making, safer intersections, and more intelligent traffic data collection methods. Using the proposed platform, this study calibrated a VISSIM simulation network to optimize the driving behavior parameters in the software. This study addresses current issues in urban traffic management with real-time solutions, demonstrating the revolutionary impact of emerging technology in intelligent infrastructure monitoring. Full article

Simulators play a critical role in the development and testing of Industry 4.0 and Industry 5.0 applications. However, few studies have examined their capabilities beyond physics modeling, particularly in terms of connectivity and integration within broader robotic ecosystems. This review addresses this gap by focusing on ROS-compatible simulators. Using the SEGRESS methodology in combination with the PICOC framework, this study systematically analyzes 65 peer-reviewed articles published between 2021 and 2025 to identify key trends, capabilities, and application domains of ROS-integrated robotic simulators in industrial and manufacturing contexts. Our findings indicate that Gazebo is the most commonly used simulator in Industry 4.0, primarily due to its strong compatibility with ROS, while Unity is most prevalent in Industry 5.0 for its advanced visualization, support for human interaction, and extended reality (XR) features. Additionally, the study examines the adoption of ROS and ROS 2, and identifies complementary communication and integration technologies that help address the current interoperability challenges of ROS. These insights are intended to inform researchers and practitioners about the current landscape of simulation platforms and the core technologies frequently incorporated into robotics research. Full article

Urban population growth is intensifying pressure on mobility systems, with road transportation contributing to environmental and sustainability challenges. Policymakers must navigate complex uncertainties in addressing rising mobility demand while pursuing sustainability goals. Advanced technologies offer promise, but their real-world effectiveness in urban contexts remains underexplored. This meta-review comprised three complementary studies: a broad analysis of sustainable mobility with Norwegian case studies, and systematic literature reviews on digital twins and Big Data/AI applications in urban mobility, covering the period of 2019–2024. Using structured criteria, we synthesised findings from 72 relevant articles to identify major trends, limitations, and opportunities. The findings show that mobility policies often prioritise technocentric solutions that unintentionally hinder sustainability goals. Digital twins show potential for traffic simulation, urban planning, and public engagement, while machine learning techniques support traffic forecasting and multimodal integration. However, persistent challenges include data interoperability, model validation, and insufficient stakeholder engagement. We identify a hierarchy of mobility modes where public transit and active mobility outperform private vehicles in sustainability and user satisfaction. Integrating electrification and automation and sharing models with data-informed governance can enhance urban liveability. We propose actionable pathways leveraging Big Data and AI, outlining the roles of various stakeholders in advancing sustainable urban mobility futures. Full article

This study ground in the Innovation Diffusion Theory (IDT), explores the value of digital twin technology in cross-border logistics risk management. Using structural equation modeling, it examines how five innovation characteristics of digital twins—relative advantage, compatibility, complexity, trialability, and observability—influence risk management capabilities, specifically robustness and resilience, within cross-border logistics systems. The findings reveal that relative advantage, compatibility, trialability, and observability significantly enhance both robustness and resilience, while complexity does not show a significant negative impact. Furthermore, the study confirms that improvements in risk management capabilities contribute positively to competitive performance. This research not only enriches the theoretical understanding of digital twin applications in cross-border logistics but also offers valuable insights for practical implementation by enterprises. Full article

Climate change represents one of the main challenges of this century. The hazards generated by this process are various and involve territorial assets all over the globe. Hydrogeological risk represents one of these aspects, and the violence of rain precipitations has led experts to focus their interest on the study of geotechnical assets in relation to these dangerous weather events. At the same time, geospatial representation in 3D WebGIS based on open-source solutions led specialists to employ this kind of technology to remotely analyze and monitor territorial events considering different sources of information. This study considers the construction of a 3D WebGIS framework for the real-time management of geospatial information developed with open-source technologies applied to the dynamic mapping of precipitation in the metropolitan area of Palermo (Italy) based on real-time weather station acquisitions. The structure considered is a WebGIS platform developed with Cesium.js JavaScript libraries, the Postgres database, Geoserver and Mapserver geospatial servers, and the Anaconda Python platform for activating real-time data connections using Python scripts. This framework represents a basic geospatial digital twin structure useful to municipalities, civil protection services, and firefighters for land management and for activating any preventive operations to ensure territorial safety. Furthermore, the open-source nature of the platform favors the free diffusion of this solution, avoiding expensive applications based on property software. The components of the framework are available and shared using GitHub. Full article

The population dynamics of high-altitude mountainous areas are shaped by a complex interplay of socioeconomic and environmental drivers. Despite their significance, such regions have received limited scholarly attention. This research identifies and examines the principal determinants of population changes in the high-altitude mountainous zones of Sichuan Province, China. Utilizing a robust quantitative framework, we introduce the Sustainable Population Migration Index (SPMI) to systematically analyze the migration potential over two decades. The findings indicate healthcare accessibility as the most significant determinant influencing resident and rural population changes, while economic factors notably impact urban populations. The SPMI reveals a pronounced deterioration in migration attractiveness, decreasing by 0.27 units on average from 2010 to 2020. Furthermore, a fixed-effects panel regression confirmed the predictive capability of SPMI regarding population trends, emphasizing its value for demographic forecasting. We also develop a Digital Twin-based Simulation and Decision-support Platform (DTSDP) to visualize policy impacts effectively. Scenario simulations suggest that targeted enhancements in healthcare and infrastructure could significantly alleviate demographic pressures. This research contributes critical insights for sustainable regional development strategies and provides an effective tool for informed policymaking. Full article

A Digital Twin (DT) is not just a collection of static digital models at the component level of a physical system, but a dynamic entity that evolves in parallel with the physical system it mirrors. This evolution starts with physics-based or data-driven physics models representing the physical system and advances to Authoritative Virtualization or DT through continuous data assimilation, and ongoing Digital Engineering (DE) Test and Evaluation (T&E) processes. This paper presents a generalizable mathematical framework for the DE Test and Evaluation Process that incorporates data assimilation, uncertainty quantification, propagation, and DT calibration, applicable to diverse physical–digital systems. This framework will enable the DT to perform operations, control, decision-making, and predictions at scale. The framework will be implemented for two cases: (i) the DT of the CubeSat to analyze the CubeSat’s structural deformation during its deployment in space and (ii) the DT of the CROME engine. The DT of the CubeSat will be capable of predicting and monitoring structural health during its space operations. The DT of the CROME engine will be able to predict the thrust at various conditions. Full article

Ocean energy is an abundant, eco-friendly, and renewable energy resource that is useful for powering sensor networks connected to the maritime Internet of Things (MIoT). These sensor networks can be used to measure different marine environmental parameters that affect ocean infrastructure integrity and harm marine ecosystems. This ocean energy can be harnessed through hybrid nanogenerators that combine triboelectric nanogenerators, electromagnetic generators, piezoelectric nanogenerators, and pyroelectric generators. These nanogenerators have advantages such as high-power density, robust design, easy operating principle, and cost-effective fabrication. However, the performance of these nanogenerators can be affected by the wear of their main components, reduction of wave frequency and amplitude, extreme corrosion, and sea storms. To address these challenges, future research on hybrid nanogenerators must improve their mechanical strength, including materials and packages with anti-corrosion coatings. Herein, we present recent advances in the performance of different hybrid nanogenerators to harvest ocean energy, including various transduction mechanisms. Furthermore, this review reports potential applications of hybrid nanogenerators to power devices in marine infrastructure or serve as self-powered MIoT monitoring sensor networks. This review discusses key challenges that must be addressed to achieve the commercial success of these nanogenerators, regarding design strategies with advanced simulation models or digital twins. Also, these strategies must incorporate new materials that improve the performance, reliability, and integration of future nanogenerator array systems. Thus, optimized hybrid nanogenerators can represent a promising technology for ocean energy harvesting with application in the maritime industry. Full article

As the global emphasis on sustainable development intensifies, the integration of digital technologies (DTs) into efforts to address the Sustainable Development Goals (SDGs) has gained increasing attention. However, existing research on the link between the SDGs and DTs remains fragmented and lacks a comprehensive perspective on their interconnections. We aimed to address this gap by conducting a large-scale bibliometric analysis based on Elsevier’s SDG research mapping technique. Drawing on approximately 1.17 million publications related to both the 17 SDGs and 11 representative DTs, we explored research trends in the SDG–DT association, identified DTs that are most frequently tied to specific SDGs, and uncovered emerging areas of research within this interdisciplinary domain. Our results highlight the rapid expansion in the volume and variety of SDG–DT studies. Our findings shed light on the widespread relevance of artificial intelligence and robotics, the goal-specific applications of technologies such as 3D printing, cloud computing, drones, and extended reality, as well as the growing visibility of emerging technologies such as digital twins and blockchain. These findings offer valuable insights for researchers, policymakers, and industry leaders aiming to strategically harness DTs to support sustainable development and accelerate progress toward achieving the SDGs. Full article