Search Results (17)

The peculiarity of the wastewater produced in Polish dairies stems from the frequency and specific technology of cottage cheese production. The aim of this study was to determine the water consumption and the quantity and quality of wastewater and sewage sludge discharged from Polish dairies based on the size of the plant and the production profile of the plant to characterize the wastewater treatment plants (WWTPs). Data were collected from eighteen dairies. Most of them have their own WWTP. Water consumption ranged from 1.5 litres (L) of water per litre of milk processed to 3.71 L/L. The specific volume of wastewater ranged from 1.18 to 5.78 L per L of milk processed. The raw wastewater concentrations were comparable to those of dairy wastewater in other European countries. Despite the disposal of domestic wastewater in WWTPs, the results of the sanitary examinations of the sludge showed it was suitable for agricultural purposes. Its heavy metal also made it applicable on agricultural land. The ratio of the sludge to raw milk processing was between 0.137 and 7.927 kg of sludge per 100 L of milk processed. The amount of sludge produced per pollutant (BOD) load removed ranged from 0.404 to 18.895 kg/kg BOD_removed. Full article

Organic waste has the potential to produce methane gas as a substitute for petrol-based fuels, while reducing landfilling and possible environmental pollution. Generally, anaerobic digestion (AD) is used only in wastewater treatment plants as a tertiary stage of sewage sludge treatment, generating a fraction of the energy that such process plants require. In this study, four different wastes—food waste (FW), dairy industry waste (DIW), brewery waste (BW), and cardboard waste (CBW)—were tested for biogas production. The biochemical methane potential (BMP) of each sample was evaluated using an automatic methane potential system (AMPTS). Operating parameters such as pH, temperature, total solids, and volatile solids were measured. Experiments on the anaerobic digestion of the samples were monitored under mesophilic conditions (temperature 37 °C, retention time 30 days). Specific methane yields (SMYs), as well as the theoretical methane potential (BMPth), were used to calculate the biodegradability of the substrates, obtaining the highest biodegradability for BW at 95.1% and producing 462.3 ± 1.25 NmL CH₄/g volatile solids (VS), followed by FW at an inoculum-to-substrate ratio (ISR) of 2 at 84% generating 391.3 NmLCH₄/g VS. The BMP test of the dairy industry waste at an inoculum-to-substrate ratio of 1 was heavily inhibited by bacteria overloading of the easily degradable organic matter, obtaining a total methane production of 106.3 NmL CH₄/g VS and a biodegradability index of 24.8%. The kinetic modeling study demonstrated that the best-fitting model was the modified Gompertz model, presenting the highest coefficient of determination (R²) values, the lowest root means square error (RMSE) values for five of the substrates, and the best specific biogas yield estimation with a percentage difference ranging from 0.3 to 3.6%. Full article

This study explores the novel use of mixed cultures of microalgae—Spirulina platensis, Micractinium, and Chlorella—for nutrient removal from dairy wastewater (DW). Microalgae were isolated from a local wastewater treatment plant and cultivated under various light conditions. The results showed significant biomass production, with mixed cultures achieving the highest biomass (2.51 g/L), followed by Spirulina (1.98 g/L) and Chlorella (1.92 g/L). Supplementing DW (75%) with BG medium (25%) significantly enhanced biomass and pH levels, improving pathogenic bacteria removal. Spirulina and mixed cultures exhibited high nitrogen removal efficiencies of 92.56% and 93.34%, respectively, while Chlorella achieved 86.85% nitrogen and 83.45% phosphorus removal. Although growth rates were lower under phosphorus-limited conditions, the microalgae adapted well to real DW, which is essential for effective algal harvesting. Phosphorus removal efficiencies ranged from 69.56% to 86.67%, with mixed cultures achieving the highest removal. Microbial and coliform removal efficiencies reached 97.81%, with elevated pH levels contributing to significant reductions in fecal E. coli and coliform levels. These findings suggest that integrating microalgae cultivation into DW treatment systems can significantly enhance nutrient and pathogen removal, providing a sustainable solution for wastewater management. Full article

The aim of this research was to evaluate the efficiency of horizontal subsurface flow-constructed wetlands (HSSFWs) planted with Hippeastrum striatum and Heliconia lastisphata for the treatment of contaminated river waters by wastewater from the dairy industry (WDI) and domestic wastewater in tropical climates over a study period of 136 days. Cell with a real volume of 780,000 mL and a flow rate of 1.805 mL s⁻¹. The hydraulic retention time was determined to be 5 days. 12 individuals of Hippeastrum striatum were planted at a distance of 20 cm from each other in one cell, while in another cell, 12 individuals of Heliconia spp. were planted. An adaptation period was determined for both species. Subsequently, the experiment was started, and the elimination percentages obtained were as follows: COD: 67.94 ± 1.39%, 63.17 ± 2.63%; TSS: 56.49 ± 5.73%, 48.78 ± 5.87%; N-NH₄: 51.06 ± 2.16%, 50.80 ± 1.91%; TN: 44.36 ± 5.73%, 30.59 ± 5.87%; TP: 47.00 ± 5.32%, 35.57 ± 4.06%; DO: 50.23 ± 1.61%, 47.74 ± 1.34%; and pH: 6.81 ± 0.07, 6.52 ± 0.1, for Heliconia lastisphata and Hippeastrum striatum, respectively. These results demonstrate that both macrophyte species can be used for the treatment of wastewater from the dairy industry using HSSFWs; cheese factories could be involved in the development of constructed wetland systems to reduce the environmental impact of the industry. Full article

Increasing worldwide milk manufacturing and dairy processing resulted in producing more effluents, and thus effective management of wastewater is now the most important issue. This study used a new design of a pilot plant-scale hybrid anaerobic labyrinth-flow bioreactor (AL-FB) to increase the efficiency of anaerobic biodegradation and biogas productivity and improve anaerobic microflora performance. In addition, effluent recirculation was used to boost the treatment of dairy wastewater. Metagenomic analyses of the anaerobic microbial community were performed. It was found that an organic loading rate (OLR) of 4.0–8.0 g COD/L·d contributed to the highest CH₄ yield of 0.18 ± 0.01–0.23 ± 0.02 L CH₄/g COD removed, which corresponded to a high COD removal of 87.5 ± 2.8–94.1 ± 1.3%. The evenest distribution of the microorganisms’ phyla determined the highest biogas production. In all tested samples, Bacteroidetes and Firmicutes abundance was the highest, and Archaea accounted for about 4%. Metagenomic studies showed that methane was mainly produced in acetoclastic methanogenesis; however, higher OLRs were more favorable for enhanced hydrogenotrophic methanogenesis. Effluent recirculation enhanced the overall treatment. Thus, at OLR of 10.0 g COD/L·d, the highest COD removal was 89.2 ± 0.4%, and methane production yield achieved 0.20 ± 0.01 L CH₄/g COD removed, which was higher by 25% compared to the achievements without recirculation. Full article

A milk-processing plant was drafted as a distinctive staple industry amid the diverse field of industries. Dairy products such as yogurt, cheese, milk powder, etc., consume a huge amount of water not only for product processing, but also for sanitary purposes and for washing dairy-based industrial gear. Henceforth, the wastewater released after the above-mentioned operations comprises a greater concentration of nutrients, chemical oxygen demand, biochemical oxygen demand, total suspended solids, and organic and inorganic contents that can pose severe ecological issues if not managed effectively. The well-known processes such as coagulation–flocculation, membrane technologies, electrocoagulation, and other biological processes such as use of a sequencing batch reactor, upflow sludge anaerobic blanket reactor, etc., that are exploited for the treatment of dairy effluent are extremely energy-exhaustive and acquire huge costs in terms of fabrication and maintenance. In addition, these processes are not competent in totally removing various contaminants that exist in dairy effluent. Accordingly, to decrease the energy need, microbial electrochemical technologies (METs) can be effectively employed, thereby also compensating the purification charges by converting the chemical energy present in impurities into bioelectricity and value-added products. Based on this, the current review article illuminates the application of diverse METs as a suitable substitute for traditional technology for treating dairy wastewater. Additionally, several hindrances on the way to real-world application and techno-economic assessment of revolutionary METs are also deliberated. Full article

The growth and nutrient uptake capacity of a common duckweed (Lemnaceae) species, Lemna minor “Blarney”, on dairy processing wastewater pre-treated by an anaerobic digester (AD-DPW) was explored. L. minor was cultivated in small stationary vessels in a controlled indoor environment, as well as in a semi-outdoor 35 L recirculatory system. The use of AD-DPW as a cultivation medium for L. minor offers a novel approach to dairy wastewater treatment, evolving from the current resource-intensive clean-up of wastewaters to duckweed-based valorisation, simultaneously generating valuable plant biomass and remediating the wastewater. Full article

Constructed wetlands are considered integrated ecosystems and a promising wastewater treatment option, relying on vegetation, soils, and microbial assemblages. The potential dispersal of effluents from domestic septic systems, the application of dairy farm effluents containing excessive nutrients and pathogens into pastures, and undertreated effluent discharge in coastal areas are some of the threats to water quality in the Azores. Constructed wetlands could be used in the Azores to protect and preserve the quality of drinking water sources and bathing waters. However, the most used plant species in other regions are considered as introduced in the Azores, where a considerable number of invasive plants and weeds are already present. Here, we present a review of the plant taxa already present in the Azorean flora with the potential to be used in constructed wetland systems, based on a literature review, and on the assessment of nine criteria. We evaluated 73 taxa, including mostly Cyperaceae, Poaceae and Juncaceae, showing that, although some of the top-ranking species were considered potentially noxious, several native and some naturalized taxa could be used for wastewater treatment. This work supports the implementation of constructed wetlands in the Azores, while minimizing the risk of new invasions. Full article

Treatment of dairy white wastewater (WW) by reverse osmosis (RO) is usually performed to generate process water and to reclaim dairy components for their valorization. For this study, a mixture of pasteurized milk and WW from a dairy plant was concentrated by RO to achieve a protein concentration similar to that of skimmed milk. Retentates, which are concentrated WW, were used in the preparation of cheese milk. The effect of using model concentrated WW was evaluated on (1) the soluble–colloidal equilibrium between protein and salt, (2) the milk-coagulation kinetics, and (3) the cheese composition and yield. An economic assessment was also carried out to support the decision-making process for implementing a new RO system in a dairy plant for the valorization of dairy WW. The results showed that substituting more than 50% of the amount of cheese milk with model pasteurized WW concentrates decreased the moisture-adjusted cheese yield and impaired the coagulation kinetics. Excessive cheese moisture was observed in cheeses that were made from 50% and 100% model WW concentrates, correlating with a change in the soluble–colloidal equilibrium of salts, especially in calcium. To achieve sustainable and economic benefits, the ratio of added WW concentrates to cheese milk must be less than 50%. However, for such an investment to be profitable to a dairy plant within 0.54 years, a large-size plant must generate 200 m³ of WW per day with at least 0.5% of total solids, as the economic analysis specific to our case suggests. Full article

This study investigates the sustainable production of Shiitake (Lentinula edodes) mushroom using agro-industrial wastes. The substrate of Shiitake (80% rice straw + 20% sugar cane bagasse) was moistened with 0 (freshwater as control), 50, and 100% concentrations of secondarily treated dairy plant and sugar mill wastewaters (DPW and SMW). After proper sterilization, the cultivation was carried out under controlled environmental conditions using the bag log method for 100 days. The results revealed that DPW and SMW moistening significantly (p < 0.05) increased the nutrient levels of the formulated substrate which later gave better mushroom yield. The highest Shiitake mycelial coverage (90.70 ± 1.47 and 88.65 ± 1.82%), yield (186.00 ± 3.10 and 176.09 ± 4.12 g/kg fresh substrate), biological efficiency (80.00 ± 0.58 and 75.73 ± 0.93%), total phenol (2.84 ± 0.03 and 2.69 ± 0.03 mg/g), ascorbic acid (0.34 ± 0.03 and 0.32 ± 0.02 mg/g), and β-carotene (2.48 ± 0.06 and 2.29 ± 0.02 μg/g) contents with the minimum time taken for spawn running (60 ± 1 days) was observed using a 50% concentration treatment of both DPW and SMW, respectively. Besides this, the kinetic studies using a first-order-based model showed acceptable accuracy in predicting the rate constant for substrate delignification and heavy metal uptake by Shiitake mushroom. These findings suggest a novel approach for sustainable mushroom cultivation using agro-industrial wastes. The concept can be used for the production of high-quality mushrooms for edible and medicinal purposes while contributing toward the United Nations’ Sustainable Development Goals (SDGs 12) on responsible consumption and production of superfoods. Full article

Pasture yield in dairy grazing systems is critical to supplying sufficient feed for milking cows and maintaining productivity. In the Australian dairy industry, ryegrass and clover are common grasses used in grazed pastures. Dairy shed effluent (DSE), the wastewater produced from washing down the dairy holding yards during and after milking, is generally managed through application to pasture as a fertilizer substitute/supplement following partial treatment in stabilization ponds. The aim of this study is to assess the benefits of applying sludge and supernatant collected from two-stage DSE pond systems to ryegrass pasture. A pot experiment was conducted which involved applying pond sludges and supernatant to soil seeded with ryegrass. The application rates of the pond by-products were set according to their labile (plant available) phosphorus content. Ryegrass yield and leachate generated from each of the pots were recorded, and samples were collected for analysis of nutrients and other parameters. The ryegrass grown in soil treated with pond sludge and supernatant yielded greater dry matter (DM) with higher nutrient content than untreated control pots. In addition, pots treated with pond sludge exhibited lower rates of phosphorus leaching from the soil compared with pots treated with supernatant. Thus, pond sludge retained more plant available phosphorus in soil than both the control and pond supernatant treatment. The potassium to calcium/magnesium ratios in the ryegrass in the pots treated with pond sludge and supernatant were below the recommended upper limit for grazing. Therefore, the application of pond sludges on the dairy paddocks was found to be superior to applying supernatant in terms of utilization and conservation of phosphorus within the dairy farm and presents low risks of groundwater pollution and grass tetany. Full article

Modernisation of municipal and industrial wastewater treatment plants (WWTPs) should be carried out, taking into account its impact on global warming, e.g., through carbon footprint (CF) analysis. An important industrial sector in Poland is the dairy industry. In dairy WWTPs, the aerobic sewage sludge stabilisation applied thus far is being replaced by the anaerobic process. This change is positive due to the possibility of energy production, but it is unclear how it affects greenhouse gases (GHG) emissions. The aim of the research was to perform CF analysis for two scenarios of dairy WWTP operation. The analysis was based on the real operating data of the current system (current scenario) and project of its modernisation (alternative scenario). The current scenario consists of mechanical and dissolved air flotation (DAF) treatment, biological treatment in sequence batch reactors (SBRs), aerobic sewage sludge stabilisation and its final farmland usage. The alternative scenario assumes replacing aerobic stabilisation with anaerobic stabilisation and a combined heat and power (CHP) system. The CF calculations were based on empirical models, taking into account different emission input parameters, expressed in CO₂ equivalents (CO_2e). The total CF of the current scenario was 22 kg CO_2e PE⁻¹ year⁻¹, while the alternative was 45 kg CO_2e PE⁻¹ year⁻¹. The largest share in the current scenario belongs to emissions from WWTPs and energy use, while in the alternative, there is the addition of emissions from biogas use. Full article

Dairy wastewater (DWW) contains large amounts of mineral and organic compounds, which can accumulate in soil and water causing serious environmental pollution. A constructed wetland (CW) is a sustainable technology for the treatment of DWW in small-medium sized farms. This paper reports a two-year study on the performance of a pilot-scale horizontal subsurface flow system for DWW treatment in Sicily (Italy). The CW system covered a total surface area of 100 m² and treated approximately 6 m³ per day of wastewater produced by a small dairy farm, subsequent to biological treatment. Removal efficiency (RE) of the system was calculated. The biomass production of two emergent macrophytes was determined and the effect of plant growth on organic pollutant RE was recorded. All DWW parameters showed significant differences between inlet and outlet. For BOD₅ and COD, RE values were 76.00% and 62.00%, respectively. RE for total nitrogen (50.70%) was lower than that of organic compounds. RE levels of microbiological parameters were found to be higher than 80.00%. Giant reed produced greater biomass than umbrella sedge. A seasonal variation in RE of organic pollutants was recorded due to plant growth rate Our findings highlight the efficient use of a CW system for DWW treatment in dairy-cattle farms. Full article

The European dairy industry generates large volumes of wastewater from milk and dairy food processing. Removal of phosphorus (P) by complexing with metal (e.g., aluminium, calcium) cations in P rich sludge is a potential P source for agricultural reuse and P recycling. However, there is a significant knowledge gap concerning the plant availability of this complexed P in comparison to conventional mineral P fertiliser. The current absence of information on plant P bioavailability of dairy processing sludge (DPS) limits the ability of farmers and nutrient management advisors to incorporate it correctly into fertiliser programmes. The present study examined the most common types of dairy sludge—(1) aluminium-precipitated sludge (“Al-DPS”) and (2) calcium-precipitated lime-stabilised sludge (“Ca-DPS”) at field scale to assess P availability in grassland versus mineral P fertiliser over a growing season. The experimental design was a randomised complete block with five replications. Crop yield and P uptake were assessed for 4 harvests. The initial soil test P was at a low level and the experimental treatments were super phosphate at 15, 30, 40, 50 and 60 kg P ha⁻¹, two dairy sludge applied at 40 kg P ha⁻¹ (comparison was made with mineral P at same application rate) and a zero P control applied in a single application at the beginning of the growing season. Results showed a significant positive slope in the relationship between P uptake response and mineral P application rate indicating the suitability of the experimental site for P availability assessment. The P bioavailability of Al- and Ca-DPS varied greatly between treatments. The P fertiliser replacement value based on the 1st harvest was 50 and 16% increased to 109 and 31% cumulatively over the four harvests for Al- and Ca-DPS, respectively. The Al concentration in Al-DPS did not limit P bioavailability, but low P bioavailability from Ca-DPS can be associated with its high Ca content that can lead to formation of low soluble Ca-P compounds at alkaline pH conditions with a high Ca/P ratio. These findings show that P availability from dairy sludge can be quite different depending on treatment process. Consequently, it is critical to have P availability information as well as total P content available to ensure the application rate meets crop requirements without creating environmental risk by over application. Full article

The intensification of biological wastewater treatment requires the high usage of electric energy, mainly for aeration processes. Publications on energy consumption have been mostly related to municipal wastewater treatment plants (WWTPs). The aim of the research was to elaborate on models for the estimation of energy consumption during dairy WWTP operation. These models can be used for the optimization of electric energy consumption. The research was conducted in a dairy WWTP, operating with dissolved air flotation (DAF) and an activated sludge system. Energy consumption was measured with the help of three-phase network parameter transducers and a supervisory control and data acquisition (SCADA) system. The obtained models provided accurate predictions of DAF, biological treatment, and the overall WWTP energy consumption using chemical oxygen demand (COD), sewage flow, and air temperature. Using the energy consumption of the biological treatment as an independent variable, as well as air temperature, it is possible to estimate the variability of the total electric energy consumption. During the summer period, an increase in the organic load (expressed as COD) discharged into the biological treatment causes higher electric energy consumption in the whole dairy WWTP. Hence, it is recommended to increase the efficiency of the removal of organic pollutants in the DAF process. An application for the estimation of energy consumption was created. Full article