Search Results (16,454)

The complex flow behavior of the metal around the stirring tool during welding directly determines the microstructural evolution, defect formation, and mechanical properties of the welded joint, and thus becomes the core physical process affecting welding quality and process stability. In this study, to characterize the three-dimensional material flow behavior of AZ31 magnesium (Mg) alloy during friction stir welding (FSW), conventional metallographic sectioning was adopted as the primary observation method, and copper foil was used as the marker material. The flow trajectories of the materials after welding were investigated via three configurations of the marker material. The results indicate that three typical characteristic zones exist along the vertical direction, which are the shoulder-affected zone (SAZ), the pin-affected zone (PAZ), and the swirl zone from top to bottom. Specifically, the material in the SAZ is dominated by laminar flow; the PAZ exhibits complex mixed-flow characteristics; while the swirl zone shows an obvious rotational flow pattern. Based on the principles of material mechanics and fluid mechanics, a force-flow coupled “simple flow model around a rotating cylinder” was proposed, which defines three flow modes corresponding to the different characteristic zones within the weld. Full article

The oxygen evolution reaction (OER), a key half-reaction in electrochemical water splitting, is limited by sluggish multi-electron transfer kinetics, starting extensive research into efficient, low-cost nanoscale electrocatalysts, particularly those based on nickel, cobalt, and iron, as well as mixed-metal, hybrid, and heteroatom-doped carbon-based metal-free systems, as presented here. Ni- and Co-based electrocatalysts show high efficiency for alkaline OER due to optimized nanostructures, surface modifications, heterostructure design, and multi-metal doping, which enhance activity, stability, and electronic properties. Their performance relies on precise atomic-level control of structure and synergistic interactions, enabling them to approach or rival noble-metal catalysts. Iron-based electrocatalysts are also promising due to their abundance, low cost, and flexible redox chemistry, forming active iron oxyhydroxide species during operation; however, their low conductivity requires structural and electronic optimization. Beyond Fe, Ni, and Co, copper-based compounds, zeolitic imidazolate framework-derived structures, and manganese phosphide–cerium oxide composites offer enhanced oxygen vacancies, tunable structures, and strong interfacial synergy. Furthermore, heteroatom-doped carbon materials incorporating nitrogen, phosphorus, or sulfur improve catalytic activity by modifying electronic structure, creating active sites, and enhancing charge transfer. Overall, careful control of composition, structure, and electronic properties enables the development of efficient, durable, and scalable noble-metal-free catalysts for OER. Full article

Excessive accumulation of copper ions (Cu²⁺) in the environment and biological systems poses severe risks to ecological balance and human health, necessitating accurate detection and monitoring of Cu²⁺. Schiff base derivatives with favorable optical properties provide an efficient strategy for copper ion recognition. In this paper, fluorescent probe L (5-methyl-2-hydroxybenzaldehyde-(7-diethylaminocoumarin-3-formyl) hydrazone) was synthesized through a three-step reaction using 4-diethylaminosalicylaldehyde and diethyl malonate as starting materials. The structure of probe L was confirmed by melting point analysis, infrared spectroscopy, and nuclear magnetic resonance. Single-crystal X-ray analysis revealed that probe L crystallized into a triclinic lattice with space group $P_1^{-}$. Optical investigations, including UV–Vis spectroscopy, fluorescence spectroscopy, and aggregation-induced emission studies, demonstrated highly sensitive and selective fluorescence “turn-off” behavior of probe L towards Cu²⁺ ions in DMSO, with negligible interference from other metal ions. Job’s plot and crystallographic analysis revealed a 1:1 binding stoichiometry between probe L and Cu²⁺, forming the complex [Cu(L)]. Fluorescence titration experiments revealed a binding constant (K_b) of 5.2 × 10⁶ L/mol and a detection limit of 7.8 × 10⁻⁷ mol/L, indicating excellent sensitivity. These results suggest that probe L has considerable promise for Cu²⁺ detection in aqueous environments, with potential applications in environmental monitoring and public health protection. Full article

The large volumes of fine flotation tailings constitute a persistent challenge for the conventional treatment of minerals due to their wide particle size distribution and their low metal contents. In this work, the potential of passive inertial microfluidics for the selective redistribution of mineral particles from actual copper flotation tailings is studied. A suspension of tailings was treated in a rectangular microfluidic channel in a laminar regime, without an external magnetic field or sheath flux. The solid fractions obtained were characterized in terms of particle size distribution, phase composition and element content. The microfluidic treatment induced a systematic distribution of the particles between the output fractions. The central fraction was enriched with coarser particles, the median particle size increasing from about 15 µm in the feed to about 20 µm, and had high concentrations of Cu, Fe, Ag and Zn, with enrichment factors reaching 2.0 to 2.7 depending on the element. On the other hand, the lateral fraction was mainly composed of finer particles (D50 ≈ 13 µm) and depleted in metalliferous phases. The elemental mass balance confirmed that the observed enrichment results from selective redistribution rather than from a loss of material. These results indicate that the separation of the particles cannot be explained solely by size effects and are consistent with a preferential migration of the denser and metal-rich particles towards stable inertial focusing trajectories. Full article

Lead cake forms from dust as a result of the gas cleaning process during copper smelting. The objective of this study was to develop equipment and technology for a continuous hydrometallurgical method for extracting osmium from the lead cake. In this method, leaching is carried out using an aqueous solution of hydrogen peroxide and sulfuric acid. During the leaching, rhenium is converted into an acidic solution from which rhenium can be easily extracted into a marketable product. Osmium is predominantly converted into a solution, the processing of which, including the extraction of osmium into a marketable product, will be published later. A unit for leaching osmium–rhenium-containing cake with continuous loading for leaching, continuous feeding of leaching solutions, and continuous discharge of the leaching slurry was created. Using the simplex experimental design method, the dependence of osmium recovery on the consumption rates of hydrogen peroxide and sulfuric acid and the leaching duration was studied. Near-optimal leaching conditions were as follows: 68–70 mL of 30% hydrogen peroxide and 7 mL of concentrated sulfuric acid per 100 g of cake, 55 min of leaching, and a specific column throughput of 100 g of cake per 55 min. Nine experiments achieved 96.5% osmium recovery. Full article

Acoustic microactuation technology has emerged as an effective approach for fabrication of micro- and nanoscale objects, enabling precise processing and shaping control of microscale materials by efficiently transmitting ultrasonic vibration energy and focusing energy locally. In this work, the proposed platform is regarded as an acoustically driven micromachine, in which ultrasonic excitation acts as the primary microactuation mechanism. Micrometer-scale copper wires are widely used in microelectronics and precision manufacturing. However, their small dimensions and low rigidity make fixation and forming particularly challenging. To achieve controllable forming of fine copper wires, this study introduces an ultrasonic vibration energy-focusing principle and investigates an ultrasonic post-processing method tailored for such materials, with the aim of enhancing processing stability and forming accuracy. An ultrasonic processing experimental platform for copper wires was established, and multiple micro-tool designs—including glass fiber, 304 stainless steel wire with support, and elastic hard 304 stainless steel—were evaluated. Single-point and continuous processing experiments were conducted by varying micro-tool materials and support configurations, and the influence of feed speed on processing width and depth was systematically analyzed. The results indicate that a hard 304 stainless steel micro-tool supported by a hard plastic ring provides the best overall performance. Feed speed has a significant effect on processing depth, with a maximum average depth of approximately 0.95 μm achieved at a feed speed of 1 mm/min. These findings demonstrate the feasibility of ultrasonic processing for the effective forming of fine copper wires and confirm that appropriate micro-tool design and feed speed are critical for achieving stable and reliable processing results. The proposed system employs an ultrasonically actuated micro-tool to perform post-processing on micrometer-scale copper wires. The ultrasonic vibration serves as a microactuation mechanism that enhances local deformation and material response during micro-machining. Full article

Saxony was ruled by two cousins in 1544: John Frederick I (Elector of Saxony) and his cousin Maurice (Duke of Saxony). Both rulers’ names appear on each side of the quarter thalers produced in this year. They were enemies involved in religious wars, although they were both Protestants. Two types of quarter thalers from 1544 occur: a pierced random find from Transylvania (Romania) with four shields on the reverse, heavily worn, and another one with three shields on the obverse side, found in the Głogów Hoard (Poland), which is well preserved. Why did they issue two types in the same year? Was it a matter of silver title or other historical factors? Nondestructive investigation methods were used: XRD revealed the phases within the alloy and patina layer; SEM-EDS revealed the morphological aspects and their elemental compositions, which were correlated with XRF results. The results show that both coins have closer silver amounts, from 91 to 96 wt.%. The EDS results were in good agreement with the XRF results. Lead traces indicated a difference between them: the four-shielded coin is lead-free, while the three-shielded coin has a moderate amount of lead, about 0.5 wt.%. The archeological data evidence that the four-shielded coin issued in 1544 is rarer than the three-shielded one because it was issued during specific historical conditions. Black patina is formed by a mixture rich in copper oxides mixed with silver oxides and Ag₂S. The presence of silver sulfide in the patina layer confirms that the pierced coin was in prolonged contact with the skin surface. Also, the finest traces of minerals embedded in the patina layer (e.g., quartz, kaolinite, and calcite) suggest that they were embedded in the patina via prolonged exposure to particulate matter. The mineral inclusions in the patina would have been more numerous if they were formed underground. Thus, the pierced four-shielded coin was probably worn as jewelry by nomads, while the three-shielded coin was most likely treasured in a well-preserved hoard. Full article

Flotation circuits typically incorporate grinding stages, yet mathematical models for these processes often operate on different principles, leading to misalignment in circuit design. Building on a previously established grinding model for flotation performance, this research introduces significant advances to develop a more comprehensive and industrially relevant framework. The primary innovation is the integration of mechanical entrainment and gangue recovery into the kinetic model, distinguishing between species captured by true flotation and those carried to the surface despite being non-hydrophobic. We developed a robust set of grinding-mill equations based on first-order kinetics to describe the mass-fraction transformation of both true-flotation and entrainment species. To ensure practical applicability, a systematic experimental and modeling methodology for parameter adjustment is introduced, providing a clear sequence for identifying breakage rate constants and flotation kinetic parameters. The proposed strategy was validated using two distinct case studies: an expanded analysis of a copper sulfide ore (ore A) and a new case involving significant gangue entrainment (ore B). The results demonstrate that the model accurately predicts species kinetics, providing a high-fidelity, cost-effective tool to optimize mineral recovery and prevent economic losses from overgrinding in industrial processing plants. Full article

Soybean mosaic virus (SMV) is a major constraint on global soybean (Glycine max (L.) Merr.) production, causing substantial economic losses worldwide. Despite these losses, the potential of resistance genes as a solution remains largely unexplored. In this study, the COPPER CHAPERONE FOR SUPEROXIDE DISMUTASE (GmCCS) was initially employed as a bait to screen the soybean cDNA library, leading to the identification of a protein homologous to Arabidopsis thaliana COP9 signalosome complex subunit 5B (AtCSN5B), designated as GmCSN5B. Quantitative real-time PCR (qRT-PCR) analysis revealed differential expression of GmCSN5B in the SMV-resistant (Qihuang No.1, QH) and susceptible (Nannong 1138-2, NN) variety following SMV-SC3 strain inoculation. Knockdown of GmCSN5B via Bean pod mottle virus (BPMV)-induced gene silencing (VIGS) significantly enhanced SMV resistance compared to control plants. This work further demonstrated that GmCSN5B can interact with the downstream GmVTC1 protein, which was potentially associated with ascorbic acid (AsA; Vitamin C) synthesis. Moreover, GmVTC1 also responded to SMV infection, and its knockdown led to a reduction in endogenous AsA levels within the host, thereby compromising the plant’s resistance to SMV. Together, these findings suggest that the GmCCS-GmCSN5B-GmVTC1 pathway in soybean modulates host resistance to SMV through the regulation of AsA synthesis. Full article

This study investigates the non-uniformity (NU%) of copper deposition in a three-dimensional panel electroplating cell using COMSOL Multiphysics^® 6.1 (COMSOL Inc., Burlington, MA, USA). To ensure the accuracy of the simulated current efficiency, the modeling was initially conducted on the electrodeposition of nanoscale metal wires (Nanowires, NWs) using the Finite Element Method (FEM) in COMSOL. After verifying that the simulation accurately reflected the current efficiency at the nanoscale, the model was scaled up to simulate full-sized panel-level electroplating. Various simulation conditions were explored, including two dimensional and three dimensional, electrode kinetics equations, electrolyte compositions, and current densities. The effects of these parameters on current efficiency and deposition uniformity were analyzed to develop a highly accurate COMSOL model. In terms of electrode kinetics, the study compares the advantages and limitations of secondary current distribution and tertiary current distribution models found in the previous literature, and evaluates their simulation results. Furthermore, to reflect the experimental condition where a pre-deposited copper seed layer was applied to reduce internal cathode resistance, the electrode shell physics module in COMSOL was implemented to simulate the potential distribution across the cathode surface. The results confirm that the numerical model using the tertiary current distribution provides more accurate predictions compared to the conventional secondary current distribution approach. Full article

In order to simplify the stator winding structure of traditional variable reluctance (VR) resolvers and enhance their performance under high-speed operating conditions, this paper proposes a design for a variable reluctance self-coupling resolver based on ultrahigh-frequency (UHF) square wave excitation. The proposed solution optimizes the traditional winding structure by eliminating the separate excitation winding and integrating both excitation and detection functions into the two-phase sine and cosine windings. By optimizing the arrangement of the sine and cosine windings, a single-layer equal-turn winding design is successfully implemented, significantly simplifying the winding layout and reducing copper usage. In terms of excitation signal, this paper innovatively replaces the traditional sinusoidal excitation with UHF square wave excitation. Compared to sinusoidal excitation, square wave excitation not only generates higher electromotive force (EMF) peaks but also simplifies engineering implementation, reducing the complexity of system hardware. To validate the feasibility and advantages of the proposed structure, a complete experimental testing platform was built, and comparative experiments were conducted under various rotational speeds. The experimental results show that the proposed self-coupling resolver can achieve high-precision rotor position detection across the entire speed range, significantly improving the detection accuracy and dynamic response of traditional methods under high-speed conditions. Ultimately, the design demonstrates strong engineering application potential and provides a new solution for high-precision, high-dynamic response rotor position detection. Full article

The study focused on the development and optimization of plastic deformation of pure M1E copper using an unconventional hydrostatic extrusion (HE) process aimed at improving the performance of electrodes used in electrical discharge machining (EDM). The process was designed to refine the microstructure while maintaining the high electrical conductivity required for EDM applications. Optimization of a three-stage HE process (cumulative strain ε = 2.51) resulted in the formation of an ultrafine-grained structure (d₂ ≈ 370 nm), leading to a significant increase in mechanical strength (UTS ≈ 400 MPa) while preserving very high electrical conductivity (~99% IACS). This combination of properties is particularly important for EDM electrodes, as it allows improved wear resistance without compromising electrical performance. Due to the application-oriented nature of the study, the HE-processed copper was tested under industrial EDM conditions. Wear tests were conducted using seven electrodes of different geometries required for the production of a sample injection mold. The results demonstrated a substantial reduction in electroerosion wear of HE-processed electrodes (30–90%) compared with undeformed copper, together with up to 25% improvement in surface quality. These findings indicate that hydrostatic extrusion is an effective method for producing high performance EDM electrode materials with improved durability and machining quality. Full article

To address the lack of suitable glass systems for silicon nitride (Si₃N₄) surface metallization, which requires high wettability and thermal stability, and robust bonding between the copper layer and the ceramic substrate, a novel Bi₂O₃-TeO₂-B₂O₃-CuO glass system was developed. This study systematically investigated the influence of Bi₂O₃ concentration, glass properties, optimized paste composition, and brazing mechanism using phase analysis, microstructural characterization, particle size statistics, thermal analysis, and tensile testing. An optimal glass composition containing 20 mol% Bi₂O₃ was identified, exhibiting high thermal stability (ΔT = 224 °C) and a coefficient of thermal expansion of 9.63 × 10⁻⁶ °C⁻¹. At a brazing temperature of 750 °C, the glass demonstrated excellent wettability with a contact angle of 27°. A conductive paste comprising 94 wt% Cu and 6 wt% glass yielded a thick film with a minimum resistivity of 6.25 μΩ·cm and a maximum tensile strength of 25.2 MPa. Mechanism analysis revealed that the superior wettability drives the liquid glass phase to form a thin intermediate layer that significantly reinforces adhesion. These findings contribute to the research and development of subsequent novel glass systems with superior performance. Full article

Parkinson’s disease (PD) is characterized by the progressive degeneration of dopaminergic neurons and the accumulation of α-synuclein-rich inclusions, largely resulting from impaired protein clearance mechanisms. Copper is an essential redox-active metal in the central nervous system (CNS), but alterations in its homeostasis can promote oxidative stress, mitochondrial dysfunction, and proteostatic failure. In vitro studies indicate that copper can promote α-synuclein misfolding, enhance oxidative stress, and interfere with both the ubiquitin–proteasome system (UPS) and the autophagy–lysosome pathway (ALP). In this review, we critically evaluate mechanistic evidence from cellular models, integrating available animal and clinical data to assess the biological significance of copper-mediated impairment of α-synuclein clearance. We highlight the current research, identify methodological limitations, and discuss whether copper imbalance acts as a primary pathogenic trigger or as a disease-modifying amplifier of proteostatic failure. Furthermore, we consider the translational implications of selectively modulating intracellular copper pools as a therapeutic strategy in PD. Finally, we will highlight unresolved issues, methodological limitations, and emerging targeted therapeutic prospects. Full article

Under severe ice and snow weather, ice-covered pantograph–catenary arcs affect the safe operation of high-speed trains. This study investigates the impact of ice-covered arc electrical characteristics, plasma parameters, and material ablation mechanisms. By constructing a comprehensive pantograph–catenary icing experimental platform, arc voltage, current signals, high-speed dynamic images, and emission spectra were synchronously collected under different icing thicknesses ranging from 0 to 15 mm. Research indicates that ice coverture causes frequent “extinction–reignition” phenomena during the arc initiation stage due to the latent heat absorbed by melting ice, significantly reducing the initial stability of arc combustion. Spectral analysis confirms that the arc excitation temperature and energy density are positively correlated with the concentration of hydrogen ions produced by water vapor ionization, reaching a peak under the 5 mm icing condition. Experimental results show that the average energy density of ice-covered arcs is approximately double that of the non-iced condition, causing the ablation pits on the carbon strip to exhibit characteristics of greater depth and wider copper deposition zones. This study reveals the unique mechanisms and damage characteristics of icing pantograph–catenary arcs, providing an important basis for the safe design and maintenance of pantograph–catenary systems in high-cold railway environments. Full article