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Keywords = contact force

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30 pages, 1769 KB  
Article
Multiscale Homogenization-Based Modeling of Micro-EHL and Load-Bearing Performance in Textured Gear Interfaces
by Weiqiang Zou, Xigui Wang, Yongmei Wang and Jiafu Ruan
Appl. Sci. 2026, 16(8), 3945; https://doi.org/10.3390/app16083945 (registering DOI) - 18 Apr 2026
Abstract
In the ElastoHydrodynamic Lubrication (EHL) meshing contact model for rough interfaces with convex–concave textured micro-asperities, the geometric morphology of the meshing interface exhibits pronounced multiscale characteristics: the macroscale manifests as the correlation between Interface-Enriched Lubrication (IEL) performance and meshing Anti-Scuffing Load-Bearing Capacity (ASLBC), [...] Read more.
In the ElastoHydrodynamic Lubrication (EHL) meshing contact model for rough interfaces with convex–concave textured micro-asperities, the geometric morphology of the meshing interface exhibits pronounced multiscale characteristics: the macroscale manifests as the correlation between Interface-Enriched Lubrication (IEL) performance and meshing Anti-Scuffing Load-Bearing Capacity (ASLBC), while the microscale corresponds to the textured morphology of rough interfaces. In numerical simulations of EHL meshing contact, such cross-scale disparities necessitate solving large-scale systems of analytical solution equations. Assuming periodicity or quasi-periodicity at the microscale, various established methods enable decoupling the macroscopic and microscopic scales, such formalized approaches constitute homogenization theory. However, classical asymptotic assumptions may introduce considerable approximation errors. This study proposes a micro-texture-informed homogenized contact model based on multiscale characterization that incorporates the coupled effects of gear interface meshing forces and thermo-elastic deformations, effectively extending the applicability of classical asymptotic homogenization methods. Full article
16 pages, 1243 KB  
Article
A New Type of High-Sensitivity Fiber Grating Pressure Sensor
by Wei-Chen Li and Wen-Fung Liu
Sensors 2026, 26(8), 2490; https://doi.org/10.3390/s26082490 - 17 Apr 2026
Abstract
In this paper, we propose a high-sensitivity fiber Bragg grating (FBG) pressure sensor based on an X-shaped mechanical transducer that converts external pressure into predominantly axial strain, thereby helping to alleviate bending-dominant spectral distortion and improve measurement stability. A theoretical model is developed [...] Read more.
In this paper, we propose a high-sensitivity fiber Bragg grating (FBG) pressure sensor based on an X-shaped mechanical transducer that converts external pressure into predominantly axial strain, thereby helping to alleviate bending-dominant spectral distortion and improve measurement stability. A theoretical model is developed to describe the relationship between applied force, pressure, and grating wavelength shift. Experimental optimization was conducted by varying Ethylene Propylene Diene Monomer (EPDM) thickness, bonding materials, and contact area to achieve sensitivities of 0.291 nm/N, 0.409 nm/N, and 0.462 nm/N, respectively, within the investigated force range of 0–10 N. For measuring the under water pressure, the sensor exhibits a high sensitivity of 0.596 nm/kPa within the investigated pressure range of 0–6 kPa. The results demonstrate the nice sensing performance with high sensitivity, good linearity, and excellent repeatability. This work provides an effective approach for high-performance FBG-based pressure sensing in underwater and harsh environments. Full article
(This article belongs to the Special Issue Fiber Optic Sensing and Applications)
17 pages, 4366 KB  
Article
Influence of Maximum Nominal Size on Macro- and Meso-Mechanical Properties of Cement-Stabilized Macadam
by Wei Zhou, Changqing Deng and Huiqi Huang
Materials 2026, 19(8), 1611; https://doi.org/10.3390/ma19081611 - 17 Apr 2026
Abstract
The nominal maximum aggregate size (NMAS) plays a critical role in determining the mechanical performance of cement-stabilized macadam (CSM), yet its meso-mechanical influence mechanism remains insufficiently understood. In this study, three skeleton-dense CSM mixtures with different NMAS values were designed, and a combined [...] Read more.
The nominal maximum aggregate size (NMAS) plays a critical role in determining the mechanical performance of cement-stabilized macadam (CSM), yet its meso-mechanical influence mechanism remains insufficiently understood. In this study, three skeleton-dense CSM mixtures with different NMAS values were designed, and a combined experimental–numerical approach was adopted to investigate the macro- and meso-scale mechanical behavior. Uniaxial compression tests and aggregate crushing value tests were conducted to evaluate strength development and load-transfer characteristics, while a three-dimensional discrete element method (DEM) model incorporating realistic aggregate morphology was established to analyze the evolution of contact forces and crack propagation. The results show that increasing NMAS significantly improves the mechanical performance of CSM. Compared with CSM-30, the 7-day compressive strength of CSM-40 and CSM-50 increased by approximately 10.3% and 37.3%, respectively. The stress–strain response indicates that mixtures with larger NMAS exhibit higher stiffness and a higher strain. At the meso-scale, a larger NMAS promotes the formation of a more efficient force-chain network dominated by coarse aggregates. Strong contacts were predominantly carried by aggregates larger than 9.5 mm, and in CSM-50, the proportion of strong contacts in the 37.5–53 mm fraction exceeded 90%, indicating that the largest particles likely form the primary load-bearing skeleton. In addition, increasing NMAS delayed crack initiation, reduced crack propagation rate, and decreased the total number of cracks at failure. These findings demonstrate that macroscopic strength improvement is closely associated with meso-scale optimization of the aggregate skeleton and enhanced load-transfer efficiency. This study provides a mechanistic basis for NMAS selection and gradation optimization in semi-rigid base materials. Full article
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22 pages, 17148 KB  
Article
Impact of Xanthan Gum on the Storage Stability of Pickering Emulsions Stabilized by Myofibrillar Protein Microgel Particles
by Yi Yang, Jingwei Ye, Chenju Zhang, Linjing Gao, Hongbin Lin, Qisheng Zhang, Jiaxin Chen and Rongrong Yu
Foods 2026, 15(8), 1398; https://doi.org/10.3390/foods15081398 - 17 Apr 2026
Abstract
Myofibrillar protein microgel particles (MMP) are promising Pickering stabilisers due to their structure and delivery potential. However, their fibrous, irregular shape promotes aggregation, limiting practical use. This study investigated the effect of xanthan gum (XG) concentration (0.025–0.4%) on MMP dispersion in water and [...] Read more.
Myofibrillar protein microgel particles (MMP) are promising Pickering stabilisers due to their structure and delivery potential. However, their fibrous, irregular shape promotes aggregation, limiting practical use. This study investigated the effect of xanthan gum (XG) concentration (0.025–0.4%) on MMP dispersion in water and its role in stabilising Pickering emulsions. FTIR and interaction analysis revealed that hydrophobic interactions dominate between XG and MMP, followed by hydrogen bonding and electrostatic forces. At higher XG concentrations (0.2–0.4%), complex particle size decreased from 5.21 μm to 4.49 μm, the contact angle increased from 57.67° to 77.33°, and a uniform dispersed state was achieved. Although increasing XG gradually reduced the emulsifying activity of MMP, it significantly improved the emulsion stability. Microstructure analysis showed that at low XG concentrations, emulsions exhibited phase separation. Rheological measurements indicated that XG-MMP complexes increased continuous-phase viscosity and shear resistance, enhancing macroscopic stability. In summary, at a critical XG concentration of 0.2%, the emulsion undergoes a transition from aggregation-driven instability to network-mediated stabilisation, achieved through the interfacial layer with spatial confinement by a weak aqueous-phase network. This work provides a theoretical foundation and a practical design strategy for fabricating highly stable, tuneable Pickering emulsions based on protein microgel particles. Full article
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25 pages, 3645 KB  
Article
Pervaporation Mixed Matrix Membranes from Sodium Alginate/ZnO for Isopropanol Dehydration
by Roman Dubovenko, Mariia Dmitrenko, Anna Mikulan, Olga Mikhailovskaya, Anna Kuzminova, Aleksandra Koroleva, Anton Mazur, Rongxin Su and Anastasia Penkova
Molecules 2026, 31(8), 1300; https://doi.org/10.3390/molecules31081300 - 16 Apr 2026
Abstract
In this work, sodium alginate (NaAlg) membranes were enhanced with synthesized zinc oxide (ZnO) nanoplates to enable efficient pervaporation dehydration of isopropyl alcohol (IPA). A comprehensive suite of characterisation techniques—scanning electron (SEM) and atomic force (AFM) microscopy, Fourier-transform infrared (FTIR) spectroscopy, nuclear magnetic [...] Read more.
In this work, sodium alginate (NaAlg) membranes were enhanced with synthesized zinc oxide (ZnO) nanoplates to enable efficient pervaporation dehydration of isopropyl alcohol (IPA). A comprehensive suite of characterisation techniques—scanning electron (SEM) and atomic force (AFM) microscopy, Fourier-transform infrared (FTIR) spectroscopy, nuclear magnetic resonance (NMR), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), thermogravimetric analysis (TGA), contact angle and liquid uptake measurements—along with density functional theory (DFT) calculations, was employed to establish robust structure–property relationships and to elucidate filler–polymer interactions. Membranes with different ZnO contents were prepared, and membranes based on the optimal NaAlg-ZnO(5%) composite were cross-linked with CaCl2 to improve stability in aqueous solutions, and supported membranes were developed for prospective applications by applying this composite onto the prepared porous cellulose acetate (CA) substrate. This developed cross-linked supported NaAlg-ZnO(5%)/CA membrane had a permeation flux increased by 2 times or more compared to a dense NaAlg membrane during dehydration of IPA (12–30 wt.% water) with a permeate water content above 99 wt.%. The integrated experimental–theoretical approach provides mechanistic insight into ZnO–NaAlg interactions and demonstrates the strong potential of these mixed matrix membranes for high-efficiency alcohol dehydration, offering a rational design paradigm for next-generation pervaporation membranes. Full article
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26 pages, 1596 KB  
Article
Analysis of Structural Contact and Collision Behavior Based on Member Discrete Element Method for Large-Span Structures
by Qiang Xu, Chuanzhi Sun, Quan Li, Yupei Yang and Lei Tong
Buildings 2026, 16(8), 1582; https://doi.org/10.3390/buildings16081582 - 16 Apr 2026
Abstract
Large-span structures may experience progressive collapse involving complex member collisions, for which efficient and accurate simulation remains a challenging problem in engineering practice. Conventional finite element methods are computationally inefficient in such scenarios due to repeated reconstruction of contact constraints and global stiffness [...] Read more.
Large-span structures may experience progressive collapse involving complex member collisions, for which efficient and accurate simulation remains a challenging problem in engineering practice. Conventional finite element methods are computationally inefficient in such scenarios due to repeated reconstruction of contact constraints and global stiffness matrices, while existing member discrete element method (MDEM) approaches lack a unified contact algorithm capable of handling both “point–line” and “line–line” contact modes. To address these limitations, this study extends the MDEM framework for structural collision analyses by establishing unified “point–line” and “line–line” contact models. A “virtual contact point pair” concept was introduced to define critical contact constraints, and corresponding contact force formulations were derived. A Fortran-based computational program was developed. Numerical validation through typical examples showed that the maximum relative error was 4.2% for the elastic ring problem and 3.1% for the double cantilever beam, while the rebound angle deviation in the flexible ring impact case was less than 2°. The proposed method avoids global stiffness matrix reconstruction and achieves a 95–98% accuracy compared to reference solutions under recommended parameters, providing an efficient approach for simulating member collisions in large-span structural collapse and supporting engineering analyses and design. Full article
(This article belongs to the Special Issue Large-Span, Tall and Special Steel and Composite Structures)
22 pages, 23257 KB  
Article
Mechanical Behaviour and Failure Characteristics of Heterogeneous Conglomerate: Insights from Numerical Analysis
by Tiejun Min, Wei Wang, Shifan Liu, Chong Shi, Xuelei Duan and Qiang Zhang
Appl. Sci. 2026, 16(8), 3852; https://doi.org/10.3390/app16083852 - 15 Apr 2026
Viewed by 139
Abstract
As a heterogeneous rock cemented by gravel and matrix, understanding the mechanical behaviour and failure mechanism of conglomerate is of great significance for engineering projects. A three-dimensional grain-based model (3D-GBM) incorporating both microstructural and material heterogeneity of conglomerate is developed based on particle [...] Read more.
As a heterogeneous rock cemented by gravel and matrix, understanding the mechanical behaviour and failure mechanism of conglomerate is of great significance for engineering projects. A three-dimensional grain-based model (3D-GBM) incorporating both microstructural and material heterogeneity of conglomerate is developed based on particle flow code (PFC3D). With the model’s rationality and microscopic parameters validated, the failure process and fracture mechanism of conglomerate under uniaxial and triaxial compression are numerically investigated. The numerical results reveal that the established 3D-GBM can simulate the mechanical behaviour and fracture characteristics of conglomerate. As the confining pressure increases, the failure mode of the specimen transitions from matrix tensile cracking to matrix shear cracking. During the loading process, the microcrack evolution and contact force distribution in the gravel, matrix, and cementation area exhibit pronounced heterogeneity. Confining pressure promotes the fragmentation of gravel and the initiation of shear microcracks. In addition, the effect of gravel size and content on the mechanical behaviour and microcracking characteristics of conglomerate is quantitatively investigated. Variations in gravel size and content influence the distribution of inter-particle contact forces, thereby altering the failure characteristics and mechanical properties of the specimen. Full article
(This article belongs to the Section Civil Engineering)
28 pages, 7122 KB  
Article
Investigation of the Dynamic Behavior of Flexible Fiber Free Ends During Vortex Spinning Process Based on an Enhanced Bead–Rod Model
by Laihu Peng, Xiangbin Chen and Yubao Qi
Appl. Sci. 2026, 16(8), 3843; https://doi.org/10.3390/app16083843 - 15 Apr 2026
Viewed by 144
Abstract
Fibers in vortex turbulence fields involve complex gas–solid coupling effects, significantly influencing the spinning process within vortex nozzles. This paper utilizes the Discrete Element Method (DEM) to refine the existing rigid bead–elastic rod model describing fiber constitutive behavior. This improved model is used [...] Read more.
Fibers in vortex turbulence fields involve complex gas–solid coupling effects, significantly influencing the spinning process within vortex nozzles. This paper utilizes the Discrete Element Method (DEM) to refine the existing rigid bead–elastic rod model describing fiber constitutive behavior. This improved model is used to numerically simulate the dynamic behavior of a single flexible fiber within the vortex field of the nozzle. Based on elastic mechanics, this study establishes mapping functions converting relative displacement and angular displacement between beads into internal forces and torques within the beads. A contact model is also developed to handle fiber–wall interactions. The effects of different nozzle structures on fiber motion are investigated. The improved model successfully simulates the entire motion process of a single fiber during spinning. Its reliability is validated by comparing with experimentally collected fiber motion data. The study reveals that a twist chamber diameter of 6 mm, a conical cavity angle of 55 degrees, and a distance of 1.05 mm between the jet orifice and the hollow spindle yield optimal fiber twist count and wrapping density. This research provides effective insights for developing textile equipment that relies on airflow to drive fiber spinning and contributes to establishing a comprehensive twisting mechanism. Full article
27 pages, 5849 KB  
Article
Synergistic Enhancement of Polymer–Cement Waterproof Coatings by Silane-Functionalized Cellulose Nanofibril
by Zizheng Wang, Kexin Xu, Xiaopeng Li, Qin Wang, Jian Wang, Sifan Zhao, Weidong Yang, Fanchao Zeng and Zhining Sun
Materials 2026, 19(8), 1583; https://doi.org/10.3390/ma19081583 - 15 Apr 2026
Viewed by 213
Abstract
To enhance the mechanical properties and waterproof performance of polymer–cement (JS) waterproof coatings, cellulose nanofibrils (CNFs) were surface-modified using vinyltriethoxysilane (VTES). The modified cellulose nanofibrils (m-CNFs) were characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) analysis, and energy-dispersive X-ray spectroscopy [...] Read more.
To enhance the mechanical properties and waterproof performance of polymer–cement (JS) waterproof coatings, cellulose nanofibrils (CNFs) were surface-modified using vinyltriethoxysilane (VTES). The modified cellulose nanofibrils (m-CNFs) were characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) analysis, and energy-dispersive X-ray spectroscopy (EDS). JS waterproof coatings incorporating m-CNFs were subsequently prepared. The performance and mechanism were systematically evaluated using the tensile strength, bonding strength, water absorption, contact angle, permeability test, durability test, scanning electron microscopy, Brunauer–Emmett–Teller (BET) and atomic force microscopy (AFM). The results indicated that the coating exhibited optimal performance when 1 wt% m-CNFs were incorporated. Under this condition, the tensile strength and bonding strength increased by 33.8% and 9.8%, respectively, while the 7-day water absorption decreased by 72.9%. The contact angle reached 97.1°, and the durability of the coating was also improved. Moreover, the amphiphilic nature introduced by silane modification effectively improved the interfacial adhesion between the organic and inorganic phases within the coating. In addition, due to their water absorption capacity, m-CNFs fill the micropores of the coating during the curing process and produce an internal curing effect, thereby reducing the porosity of the material. As a result of these synergistic effects, the mechanical strength and hydrophobicity of the JS waterproof coating are significantly enhanced. This study expands the application of CNFs, a sustainable nanomaterial, in building waterproofing materials. Full article
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13 pages, 4804 KB  
Article
Effect of Thickness on Connection Strength and Pull-Out Behavior of TiNiFe Shape Memory Alloy Pipe Couplings
by Yunbo Li, Haofeng Xie, Zhihao Zhang, Songxiao Hui, Yanfeng Li, Xiaoyun Song, Wenjun Ye, Yang Yu and Yumeng Luo
Metals 2026, 16(4), 427; https://doi.org/10.3390/met16040427 - 15 Apr 2026
Viewed by 143
Abstract
TiNiFe shape memory alloy pipe couplings exhibit excellent radial recovery capability and therefore show great potential for pipeline fastening applications. In this study, the radial recovery stresses at different locations within a TiNiFe SMA pipe coupling were determined using a finite element inverse [...] Read more.
TiNiFe shape memory alloy pipe couplings exhibit excellent radial recovery capability and therefore show great potential for pipeline fastening applications. In this study, the radial recovery stresses at different locations within a TiNiFe SMA pipe coupling were determined using a finite element inverse method. These stresses were subsequently applied as boundary conditions to establish a numerical model describing the fastening connection and pull-out process between the TiNiFe coupling and a TA18 tube. The effects of coupling wall thickness on the connection state and pull-out failure behavior were systematically investigated. The results indicate that the radial recovery stress increases monotonically with increasing wall thickness, although the growth rate gradually decreases. When the wall thickness ranges from 1.25 to 1.75 mm, the interfacial contact stress increases with thickness, thereby enhancing the fastening effect. However, when the thickness exceeds 1.75 mm, the intensified radial deformation of the inner convexes leads to a significant reduction in contact stress. The pull-out process of the assembly can be divided into three stages, namely the initial, intermediate, and final stages, during which the pull-out force first increases and then decreases with the evolution of the contact state. These findings provide a theoretical basis for the structural optimization and engineering application of TiNiFe SMA pipe couplings. Full article
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16 pages, 1274 KB  
Article
Knee Joint Biomechanics and Performance Strategies According to Forward Lunge Direction in Female Badminton Enthusiasts
by Soyoung Joo, Soo-ji Han, Sabin Chun, Jusung Lee and Jongchul Park
Appl. Sci. 2026, 16(8), 3820; https://doi.org/10.3390/app16083820 - 14 Apr 2026
Viewed by 175
Abstract
The purpose of this study was to compare knee joint biomechanical characteristics and movement strategies according to the direction of the forward lunge in badminton and to provide practical insights for training and injury prevention. Eighteen female recreational badminton players performed forward lunges [...] Read more.
The purpose of this study was to compare knee joint biomechanical characteristics and movement strategies according to the direction of the forward lunge in badminton and to provide practical insights for training and injury prevention. Eighteen female recreational badminton players performed forward lunges in three directions: center (CFL), left (LFL), and right (RFL). Knee joint angles and moments, center of mass (COM) velocity, ground reaction forces (GRF), and knee extensor and flexor muscle forces were analyzed. In addition, continuous biomechanical variables were examined using statistical non-parametric mapping (SnPM). The results showed that LFL demonstrated the fastest approach COM velocity and greater knee flexion moments at initial contact, along with the greatest knee flexor muscle force, which may be indicative of enhanced joint stabilization demand. RFL exhibited a smaller knee flexion angle and lower vertical ground reaction force but showed the greatest posterior braking force and the fastest recovery COM velocity, which may be indicative of greater movement efficiency. CFL showed significantly greater knee adduction angles and internal rotation moments, suggesting elevated rotational loading at the knee that may be associated with increased injury risk. These findings highlight direction-specific knee joint biomechanical characteristics during badminton forward lunges and may provide useful information for developing targeted training and injury prevention approaches. Full article
23 pages, 6545 KB  
Article
Construction of Discrete Element Model for Individual Sugarcane Roots and Calibration of Contact Parameters
by Qingting Liu, Qing Zhou, Qiming Sun, Xueting Han and Zhenghe Luo
Agriculture 2026, 16(8), 864; https://doi.org/10.3390/agriculture16080864 - 14 Apr 2026
Viewed by 253
Abstract
Sugarcane is an important economic crop in southern China. Affected by typhoons, it is prone to lodging, which not only increases the difficulty and loss rate of mechanical harvesting but also reduces the sugar content. The mechanical properties of the sugarcane root–soil system [...] Read more.
Sugarcane is an important economic crop in southern China. Affected by typhoons, it is prone to lodging, which not only increases the difficulty and loss rate of mechanical harvesting but also reduces the sugar content. The mechanical properties of the sugarcane root–soil system are crucial to its lodging resistance. However, accurate discrete element parameters are still lacking for DEM-based research on the mechanical properties of this system. Therefore, this study adopts a method combining the angle of repose test, shear force test, and discrete element simulation of single roots to calibrate DEM parameters. Using the angle of repose and maximum shear force of a single root as response values, Plackett–Burman, steepest ascent, and Box–Behnken tests are sequentially carried out with Design-Expert 13 software to calibrate the contact and bonding parameters of individual sugarcane roots. The relative errors between the physical and simulation test results for the angle of repose and shear force are 1.29% and 0.66%, respectively. This study provides a reference for the establishment of discrete element simulation models for sugarcane roots and for the subsequent development of sugarcane root–soil composite models. Full article
(This article belongs to the Section Agricultural Technology)
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11 pages, 5050 KB  
Article
Control of Friction Laws in Tangential Adhesive Contacts by Surface Geometry
by Josefine Fritsch-Wilhayn, Khudoyar Buranov, Qiang Li, Ken Nakano and Valentin L. Popov
Materials 2026, 19(8), 1549; https://doi.org/10.3390/ma19081549 - 13 Apr 2026
Viewed by 338
Abstract
Adhesive quasi-static tangential contact between a rigid indenter and a linearly viscoelastic half-space is investigated numerically using the Boundary Element Method. The indenter geometry is described by a power-law profile including parabolic (n = 2), conical (n = 1), and sharp-tip [...] Read more.
Adhesive quasi-static tangential contact between a rigid indenter and a linearly viscoelastic half-space is investigated numerically using the Boundary Element Method. The indenter geometry is described by a power-law profile including parabolic (n = 2), conical (n = 1), and sharp-tip (n = 1/2) indenters. Adhesion is incorporated through a stress-based detachment criterion with effective works of adhesion derived from an energetic approach for quasi-static viscoelastic contacts. During sliding, elements at the leading edge of the contact attach, while those at the trailing edge detach. Due to the viscoelastic response of the material, adhesion at the leading edge is weak, whereas adhesion at the trailing edge is significantly stronger. This asymmetry generates a tangential force acting at the contact boundary. Numerical simulations performed for different ratios of the shear moduli G0/G1 show that the friction force strongly depends on the indenter geometry and follows different power-law relations to the normal force: a one-third power for parabolic indenters, a square-root dependence for conical indenters, and a two-thirds power for sharp-tip indenters. Full article
(This article belongs to the Special Issue Tribological Analysis and Predictive Modeling of Advanced Materials)
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21 pages, 1949 KB  
Article
Modification of the Tribomechanical Cutting Regime in Longitudinal-Torsional Ultrasonic Milling: From Adhesion to Controlled Fragmentation
by Oussama Beldi, Tarik Zarrouk, Ahmed Abbadi, Mohammed Nouari, Wenfeng Ding, Mohammed Abbadi, Jamal-Eddine Salhi and Mohammed Barboucha
Eng 2026, 7(4), 177; https://doi.org/10.3390/eng7040177 - 13 Apr 2026
Viewed by 229
Abstract
Machining Nomex honeycomb structures presents a major challenge due to their thin-walled architecture, orthotropic behavior, and sensitivity to adhesion and delamination. This study develops a three-dimensional numerical model using Abaqus/Explicit to analyze ultrasonic vibration-assisted milling in longitudinal and longitudinal-torsional modes. The model incorporates [...] Read more.
Machining Nomex honeycomb structures presents a major challenge due to their thin-walled architecture, orthotropic behavior, and sensitivity to adhesion and delamination. This study develops a three-dimensional numerical model using Abaqus/Explicit to analyze ultrasonic vibration-assisted milling in longitudinal and longitudinal-torsional modes. The model incorporates orthotropic behavior with progressive damage based on Tsai-Wu and experimental friction calibration to accurately reproduce tribological conditions. A parametric analysis examines the effect of vibration mode, amplitude (5–25 µm), frequency (21–22.5 kHz), cutting width, and tool geometry on stresses, bond wear, and material buildup. An optimal coefficient of friction ensures excellent simulation–experiment agreement. Compared to conventional milling, the longitudinal-torsional configuration reduces cutting forces by up to 50%, while frequency optimization allows for gains of 40 to 60%. Hybrid vibration coupling establishes intermittent contact and oscillatory micro-shearing, limiting adhesion and build-up. Thus, longitudinal-torsional assistance improves tribological stability, tool life and wall integrity, offering a validated digital strategy to optimize ultrasonic milling of composite honeycomb structures. Full article
(This article belongs to the Special Issue Emerging Trends and Technologies in Manufacturing Engineering)
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30 pages, 7109 KB  
Article
An Adaptive Impedance Control Method for Underwater Dexterous Hands Based on Reinforcement Learning
by Yuze Sun, Qingfeng Yao, Qiyan Tian and Naizhi He
J. Mar. Sci. Eng. 2026, 14(8), 715; https://doi.org/10.3390/jmse14080715 - 12 Apr 2026
Viewed by 230
Abstract
With the continuous advancement of marine development, underwater operational tasks are becoming increasingly diverse and complex. Addressing the limitations of traditional methods and intelligent planning—which focus solely on acquiring task skills while separating grasp planning from force planning—this paper proposes a modeling approach [...] Read more.
With the continuous advancement of marine development, underwater operational tasks are becoming increasingly diverse and complex. Addressing the limitations of traditional methods and intelligent planning—which focus solely on acquiring task skills while separating grasp planning from force planning—this paper proposes a modeling approach integrating impedance control with deep reinforcement learning. Using a five-finger humanoid underwater dexterous hand as the grasping execution platform, this method achieves collaborative decision-making between grasp planning and force control for underwater dexterous hands. First, a modular underwater dexterous grasping scenario is established. Its kinematic model and inverse solution are analyzed, and the grasping problem is modeled as a Markov decision process. Second, based on the dexterous fingertip impedance control model for simulation, a grasping strategy learning method grounded in deep reinforcement learning is constructed to address the complex control challenges posed by the high degrees of freedom of the dexterous manipulator. Finally, the Proximal Policy Optimization (PPO) algorithm is employed for grasping strategy learning. An underwater dexterous grasping parallel training and testing environment is established using the Isaac Lab simulation platform to rapidly validate the learning method. Simulation results demonstrate the proposed method’s excellent dexterous compliant control performance and strong robustness to underwater variable environments: the PPO-based impedance control scheme reduces contact force variance by 56% compared to pure position control. The average maximum contact force is suppressed to 3.26 N, representing a 60.4% reduction compared to pure position control. This study achieves the organic integration of underwater hydrodynamic compensation, adaptive impedance control, and grasping strategy learning, providing a novel and effective solution for compliant grasping control of underwater dexterous manipulators. Full article
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