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Keywords = concrete nonwoven

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20 pages, 5373 KB  
Article
Potential of and Current Challenges in Reusing Recycled Carbon Fibres in Concrete Construction Applications
by Vanessa Overhage and Thomas Gries
Sustainability 2025, 17(6), 2779; https://doi.org/10.3390/su17062779 - 20 Mar 2025
Cited by 5 | Viewed by 2558
Abstract
The non-corrosive properties of carbon fibres allow for slimmer concrete components, which may reduce CO2 emissions during production. Given that cement production contributes approximately 8% of global CO2 emissions, finding alternatives is crucial. Textile-reinforced concrete (TRC) employs technical textiles instead of [...] Read more.
The non-corrosive properties of carbon fibres allow for slimmer concrete components, which may reduce CO2 emissions during production. Given that cement production contributes approximately 8% of global CO2 emissions, finding alternatives is crucial. Textile-reinforced concrete (TRC) employs technical textiles instead of steel reinforcements and has been extensively studied for its mechanical properties. Carbon’s high tensile strength allows for significantly reduced mass compared to steel while eliminating additional cover requirements. Although producing recycled carbon fibres (rCFs) is energy-intensive, it offers significant energy and raw material savings and can lower global warming risks compared to virgin fibres. This study investigates the potential of rCFs in various forms as concrete reinforcement, highlighting both opportunities and challenges based on experimental results and existing studies. The investigations demonstrated that rCFs, whether used as nonwoven or yarn reinforcement, enhance both the tensile and yield strength of concrete. Furthermore, in many instances, a gradual failure mode rather than an abrupt one is observed. Consequently, the use of rCF textiles as reinforcement in concrete presents significant potential for promoting sustainability within the construction industry. The integration of rCF into carbon concrete presents a promising pathway to enhance the sustainability of construction materials. Full article
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23 pages, 95742 KB  
Article
Research on the Physical Properties of an Eco-Friendly Layered Geopolymer Composite
by Agnieszka Przybek and Michał Łach
Materials 2024, 17(19), 4937; https://doi.org/10.3390/ma17194937 - 9 Oct 2024
Cited by 5 | Viewed by 2646
Abstract
Building envelopes with natural fibers are the future of sustainable construction, combining ecology and energy efficiency. The geopolymer building envelope was reinforced with innovative composite bars and two types of natural insulation (coconut mats and flax/hemp non-woven fabrics) were used as the core [...] Read more.
Building envelopes with natural fibers are the future of sustainable construction, combining ecology and energy efficiency. The geopolymer building envelope was reinforced with innovative composite bars and two types of natural insulation (coconut mats and flax/hemp non-woven fabrics) were used as the core material. A 10 mol sodium hydroxide solution with an aqueous sodium silicate solution was used for the alkaline activation of the geopolymers. The purpose of this study was to confirm the feasibility of producing geopolymer composites with insulating layers made of renewable materials, which would have compressive strengths like those of C25/30-grade concrete and thermal conductivity coefficients like those of lightweight concrete. This publication presents the results of physicochemical tests on the base materials (oxide (XRF) and mineral phase (XRD) analysis as well as morphology and EDS) and studies the physical (density measurements), mechanical (flexural and compressive strength tests) and insulating properties (thermal conductivity measurements) of the finished sandwich partitions. The composites achieved a flexural strength of 7 MPa, a compressive strength of up to 30 MPa and a decrease in the thermal conductivity coefficient of about 60%. The research demonstrates contribution to sustainable construction by developing geopolymer composites, offering both structural integrity and superior thermal insulation. This innovation not only reduces reliance on traditional, carbon-intensive materials but also promotes the use of eco-friendly resources, significantly lowering the carbon footprint of construction. The integration of natural fibers into geopolymer matrices addresses key environmental concerns, advancing a rapidly growing field that aligns with global efforts toward energy efficiency, waste reduction, and circular economy principles in building design. Full article
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30 pages, 28920 KB  
Article
Effect of Non-Woven Polyethylene Terephthalate (PET) Tissue on Fresh and Hardened Properties of Concrete
by Sifatullah Bahij, Safiullah Omary, Vincent Steiner, Françoise Feugeas and Mohammad Hashim Ibrahimkhil
Materials 2022, 15(24), 8766; https://doi.org/10.3390/ma15248766 - 8 Dec 2022
Cited by 9 | Viewed by 2998
Abstract
This study will investigate the effect of non-woven PET plastic tissue on the fresh, physical, mechanical, acoustic, thermal, and microstructural behaviors of concrete. Including reference specimens, non-woven fabrics were considered in two ways: (a) as a layer with four various configurations of 1-layer, [...] Read more.
This study will investigate the effect of non-woven PET plastic tissue on the fresh, physical, mechanical, acoustic, thermal, and microstructural behaviors of concrete. Including reference specimens, non-woven fabrics were considered in two ways: (a) as a layer with four various configurations of 1-layer, 2-sides, 3-sides, and full wrapping (4-sides) to strengthen specimens, and (b) as (10 × 10) mm cut pieces with three different incorporated percentages of 0.25%, 0.50%, and 0.75%. Based on the experimental results, mechanical properties (compressive, split tensile, and flexural strengths) were remarkably improved by applying non-woven sheets as a layer. For instance, the cylindrical compressive and split tensile strengths were improved by 13.40% and 15.12% for the strengthened specimens compared to the reference specimens, respectively. Moreover, control specimens were damaged to many fragments after mechanical testing, but the samples strengthened by such fabrics or containing cut pieces were maintained and not separated into many small parts. The acoustic behavior and thermal conductivity declined by 9.83% and 19.67% with the attachment of tissue on one side and 2-sides, respectively. Acoustic behaviors decreased by 10.0%, 17.60%, and 26.30% and thermal conductivity decreased by 6.60%, 12.10%, and 15.50%, with the incorporation of 0.25%, 0.50%, and 0.75% of cut pieces, respectively. Finally, it was discovered that non-woven tissue is advised to enhance particular properties of concrete. Full article
(This article belongs to the Special Issue Strengthening, Repair, and Retrofit of Reinforced Concrete)
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17 pages, 4829 KB  
Article
A Textile Waste Fiber-Reinforced Cement Composite: Comparison between Short Random Fiber and Textile Reinforcement
by Payam Sadrolodabaee, Josep Claramunt, Mònica Ardanuy and Albert de la Fuente
Materials 2021, 14(13), 3742; https://doi.org/10.3390/ma14133742 - 4 Jul 2021
Cited by 76 | Viewed by 11723
Abstract
Currently, millions of tons of textile waste from the garment and textile industries are generated worldwide each year. As a promising option in terms of sustainability, textile waste fibers could be used as internal reinforcement of cement-based composites by enhancing ductility and decreasing [...] Read more.
Currently, millions of tons of textile waste from the garment and textile industries are generated worldwide each year. As a promising option in terms of sustainability, textile waste fibers could be used as internal reinforcement of cement-based composites by enhancing ductility and decreasing crack propagation. To this end, two extensive experimental programs were carried out, involving the use of either fractions of short random fibers at 6–10% by weight or nonwoven fabrics in 3–7 laminate layers in the textile waste-reinforcement of cement, and the mechanical and durability properties of the resulting composites were characterized. Flexural resistance in pre- and post-crack, toughness, and stiffness of the resulting composites were assessed in addition to unrestrained drying shrinkage testing. The results obtained from those programs were analyzed and compared to identify the optimal composite and potential applications. Based on the results of experimental analysis, the feasibility of using this textile waste composite as a potential construction material in nonstructural concrete structures such as facade cladding, raised floors, and pavements was confirmed. The optimal composite was proven to be the one reinforced with six layers of nonwoven fabric, with a flexural strength of 15.5 MPa and a toughness of 9.7 kJ/m2. Full article
(This article belongs to the Special Issue Sustainability in Construction and Building Materials)
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23 pages, 8426 KB  
Article
Fatigue Performance of Double-Layered Asphalt Concrete Beams Reinforced with New Type of Geocomposites
by Piotr Jaskula, Dawid Rys, Marcin Stienss, Cezary Szydlowski, Michał Golos and Jacek Kawalec
Materials 2021, 14(9), 2190; https://doi.org/10.3390/ma14092190 - 24 Apr 2021
Cited by 12 | Viewed by 3812
Abstract
The reinforcement of asphalt layers with geosynthetics has been used for several decades, but proper evaluation of the influence of these materials on pavement fatigue life is still a challenging task. The presented study investigates a novel approach to the reinforcement of asphalt [...] Read more.
The reinforcement of asphalt layers with geosynthetics has been used for several decades, but proper evaluation of the influence of these materials on pavement fatigue life is still a challenging task. The presented study investigates a novel approach to the reinforcement of asphalt layers using a new type of geogrid composite, in which square or hexagonal polypropylene stiff monolithic paving grid with integral junctions is bonded to polypropylene non-woven paving fabric. The laboratory fatigue tests were performed on large asphalt concrete beams reinforced with the new type of geocomposite. Unreinforced samples were used as reference. Test results were analysed in several aspects, including the standardised approach based on stiffness reduction, but also using energy dissipation. The effect of reinforcement on pavement fatigue life was also estimated. Based on the obtained final results of fatigue life calculations, it can be concluded that the evaluated geogrid composites have an evident positive effect on pavement performance and have a significant potential to extend the overall pavement life, especially in the case of hexagonal grid. Full article
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7 pages, 3332 KB  
Proceeding Paper
Analytical Calculation of Load Tests of Curved Ceiling Elements Made of Carbon Concrete and Nonwovens Impregnated with Concrete
by Tilo Senckpiel and Ulrich Häußler-Combe
Proceedings 2018, 2(8), 476; https://doi.org/10.3390/ICEM18-05357 - 15 Jun 2018
Viewed by 2775
Abstract
Carbon reinforced concrete (in short: carbon concrete) allows thin cross sections and lightweight, high-strength structures. This is demonstrated in this article using the example of a lightweight, prefabricated ceiling girder. In addition to the new building material carbon concrete, another innovative cement-bonded composite [...] Read more.
Carbon reinforced concrete (in short: carbon concrete) allows thin cross sections and lightweight, high-strength structures. This is demonstrated in this article using the example of a lightweight, prefabricated ceiling girder. In addition to the new building material carbon concrete, another innovative cement-bonded composite material is used: concrete-impregnated nonwovens. The ceiling element is a very light, slim construction that is curved in the transverse direction. In addition to the material and construction, the article describes the experimental investigation and the possibility of calculation using an analytical approach. Full article
(This article belongs to the Proceedings of The 18th International Conference on Experimental Mechanics)
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