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22 pages, 5123 KiB  
Article
Tailored Effects of Plasma-Activated Water on Hair Structure Through Comparative Analysis of Nitrate-Rich and Peroxide-Rich Formulations Across Different Hair Types
by Antonia de Souza Leal, Michaela Shiotani Marcondes, Ariane Leite, Douglas Leite, Clodomiro Alves Junior, Laurita dos Santos and Rodrigo Pessoa
Appl. Sci. 2025, 15(15), 8573; https://doi.org/10.3390/app15158573 (registering DOI) - 1 Aug 2025
Viewed by 201
Abstract
Plasma-activated water (PAW), enriched with reactive oxygen and nitrogen species (RONS), presents oxidative and antimicrobial characteristics with potential in cosmetic applications. This study examined the effects of two PAW formulations—nitrate-rich (PAW-N) and peroxide-rich (PAW-P)—on human hair types classified as straight (Type 1), wavy [...] Read more.
Plasma-activated water (PAW), enriched with reactive oxygen and nitrogen species (RONS), presents oxidative and antimicrobial characteristics with potential in cosmetic applications. This study examined the effects of two PAW formulations—nitrate-rich (PAW-N) and peroxide-rich (PAW-P)—on human hair types classified as straight (Type 1), wavy (Type 2), and coily/kinky (Type 4). The impact of PAW on hair structure and chemistry was evaluated using Fourier-transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), UV–Vis spectrophotometry, and physicochemical analyses of the liquids (pH, ORP, conductivity, and TDS). PAW-N, with high nitrate content (~500 mg/L), low pH (2.15), and elevated conductivity (6244 µS/cm), induced significant damage to porous hair types, including disulfide bond cleavage, protein oxidation, and lipid degradation, as indicated by FTIR and EDS data. SEM confirmed severe cuticle disruption. In contrast, PAW-P, containing >25 mg/L of hydrogen peroxide and exhibiting milder acidity and lower ionic strength, caused more localized and controlled oxidation with minimal morphological damage. Straight hair showed greater resistance to both treatments, while coily and wavy hair were more susceptible, particularly to PAW-N. These findings suggest that the formulation and ionic profile of PAW should be matched to hair porosity for safe oxidative treatments, supporting the use of PAW-P as a gentler alternative in hair care technologies. Full article
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15 pages, 7392 KiB  
Article
The Influence of Temperature on the Fracture Toughness and Fracture Mechanism of Ferritic Nodular Cast Iron
by Guobin Duan, Yu Jiang, Yongxin Zhang, Jibin Zhang and Xuechong Ren
Metals 2025, 15(8), 828; https://doi.org/10.3390/met15080828 - 23 Jul 2025
Viewed by 292
Abstract
Nodular Cast Iron (NCI, also known as ductile iron) is widely used in important components such as crankshafts for automotive engines and internal combustion engines, as well as storage and transportation containers for spent fuel in nuclear power plants, due to its good [...] Read more.
Nodular Cast Iron (NCI, also known as ductile iron) is widely used in important components such as crankshafts for automotive engines and internal combustion engines, as well as storage and transportation containers for spent fuel in nuclear power plants, due to its good comprehensive mechanical properties such as strength, toughness, and wear resistance. The effect of temperature on the fracture behavior of NCI was investigated using compact tensile (CT) specimens at different temperatures. The results showed that the conditional fracture toughness parameter (KQ) of the NCI specimens firstly increased and then decreased with decreasing temperature. The crack tip opening displacement δm shows a significant ductile–brittle transition behavior with the decreasing of temperature. δm remains constant in the upper plateau region but sharply decreases in the ductile–brittle region (−60 °C to −100 °C) and stabilizes at a smaller value in the lower plateau region. Multiscale fractographic analysis indicated that the fracture mechanism changed from ductile fracture (above −60 °C) to ductile–brittle mixed (−60 °C to −100 °C) and then to completely brittle fracture (below −100 °C). As the temperature decreased, the fracture characteristics changed from ductile dimples to dimple and cleavage mixed and then to brittle cleavage. Full article
(This article belongs to the Special Issue Fracture and Fatigue of Advanced Metallic Materials)
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10 pages, 2135 KiB  
Article
High Strength and Fracture Resistance of Reduced-Activity W-Ta-Ti-V-Zr High-Entropy Alloy for Fusion Energy Applications
by Siva Shankar Alla, Blake Kourosh Emad and Sundeep Mukherjee
Entropy 2025, 27(8), 777; https://doi.org/10.3390/e27080777 - 23 Jul 2025
Viewed by 343
Abstract
Refractory high-entropy alloys (HEAs) are promising candidates for next-generation nuclear applications, particularly fusion reactors, due to their excellent high-temperature mechanical properties and irradiation resistance. Here, the microstructure and mechanical behavior were investigated for an equimolar WTaTiVZr HEA, designed from a palette of low-activation [...] Read more.
Refractory high-entropy alloys (HEAs) are promising candidates for next-generation nuclear applications, particularly fusion reactors, due to their excellent high-temperature mechanical properties and irradiation resistance. Here, the microstructure and mechanical behavior were investigated for an equimolar WTaTiVZr HEA, designed from a palette of low-activation elements. The as-cast alloy exhibited a dendritic microstructure composed of W-Ta rich dendrites and Zr-Ti-V rich inter-dendritic regions, both possessing a body-centered cubic (BCC) crystal structure. Room temperature bulk compression tests showed ultra-high strength of around 1.6 GPa and plastic strain ~6%, with fracture surfaces showing cleavage facets. The alloy also demonstrated excellent high-temperature strength of ~650 MPa at 500 °C. Scratch-based fracture toughness was ~38 MPa√m for the as-cast WTaTiVZr HEA compared to ~25 MPa√m for commercially used pure tungsten. This higher value of fracture toughness indicates superior damage tolerance relative to commercially used pure tungsten. These results highlight the alloy’s potential as a low-activation structural material for high-temperature plasma-facing components (PFCs) in fusion reactors. Full article
(This article belongs to the Special Issue Recent Advances in High Entropy Alloys)
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21 pages, 17998 KiB  
Article
Change in the Structural and Mechanical State of Heat-Resistant 15CrMoV5-10 Steel of TPP Steam Pipelines Under the Influence of Operational Factors
by Oleksandra Student, Halyna Krechkovska, Robert Pała and Ivan Tsybailo
Materials 2025, 18(14), 3421; https://doi.org/10.3390/ma18143421 - 21 Jul 2025
Viewed by 270
Abstract
The operational efficiency of the main steam pipelines at thermal power plants is reduced due to several factors, including operating temperature, pressure, service life, and the frequency of process shutdowns, which contribute to the degradation of heat-resistant steels. The study aims to identify [...] Read more.
The operational efficiency of the main steam pipelines at thermal power plants is reduced due to several factors, including operating temperature, pressure, service life, and the frequency of process shutdowns, which contribute to the degradation of heat-resistant steels. The study aims to identify the features of changes in the sizes of grains and carbides along their boundaries, as well as mechanical properties (hardness, strength, plasticity and fracture toughness) along the wall thickness of both pipes in the initial state and after operation with block shutdowns. Preliminary electrolytic hydrogenation of specimens (before tensile tests in air) showed even more clearly the negative consequences of operational degradation of steel. The degradation of steel was also assessed using fracture toughness (JIC). The value of JIC for operated steel with a smaller number of shutdowns decreased by 32–33%, whereas with a larger number of shutdowns, its decrease in the vicinity of the outer and inner surfaces of the pipe reached 65 and 61%, respectively. Fractographic signs of more intense degradation of steel after a greater number of shutdowns were manifested at the stage of spontaneous fracture of specimens by changing the mechanism from transgranular cleavage to intergranular, which indicated a decrease in the cohesive strength of grain boundaries. Full article
(This article belongs to the Special Issue Assessment of the Strength of Materials and Structure Elements)
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36 pages, 7153 KiB  
Review
Enhancing the Biological Functionality of Hydrogels Using Self-Assembling Peptides
by Woo Hyun Kwon, Kyoung Choi, Sang Jun Park, GeumByeol Park, Cho Young Park, Yoo Han Seo, Chun-Ho Kim and Jun Shik Choi
Biomimetics 2025, 10(7), 442; https://doi.org/10.3390/biomimetics10070442 - 4 Jul 2025
Viewed by 679
Abstract
Hydrogels are ECM-mimicking three-dimensional (3D) networks that are widely used in biomedical applications; however, conventional natural and synthetic polymer-based hydrogels present limitations such as poor mechanical strength, limited bioactivity, and low reproducibility. Self-assembling peptides (SAPs) offer a promising alternative, as they can form [...] Read more.
Hydrogels are ECM-mimicking three-dimensional (3D) networks that are widely used in biomedical applications; however, conventional natural and synthetic polymer-based hydrogels present limitations such as poor mechanical strength, limited bioactivity, and low reproducibility. Self-assembling peptides (SAPs) offer a promising alternative, as they can form micro- and nanostructured hydrogels through non-covalent interactions and allow precise control over their biofunctionality, mechanical properties, and responsiveness to biological cues. Through rational sequence design, SAPs can be engineered to exhibit tunable mechanical properties, controlled degradation rates, and multifunctionality, and can dynamically regulate assembly and degradation in response to specific stimuli such as pH, ionic strength, enzymatic cleavage, or temperature. Furthermore, SAPs have been successfully incorporated into conventional hydrogels to enhance cell adhesion, promote matrix remodeling, and provide a more physiologically relevant microenvironment. In this review, we summarize recent advances in SAP-based hydrogels, particularly focusing on their novel biofunctional properties such as anti-inflammatory, antimicrobial, and anticancer activities, as well as bioimaging capabilities, and discuss the mechanisms by which SAP hydrogels function in biological systems. Full article
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11 pages, 2981 KiB  
Article
Study on the Deformation Behavior and Mechanical Properties of Lightweight Economic Stainless Steels with Varying Al and Mn Contents
by Nuoteng Xu, Guanghui Chen, Qi Zhang, Haijiang Hu and Guang Xu
J. Manuf. Mater. Process. 2025, 9(7), 206; https://doi.org/10.3390/jmmp9070206 - 20 Jun 2025
Viewed by 370
Abstract
In order to reduce the density and alloy cost of austenitic stainless steel, this study designed Fe-0.35C-12Cr-5Ni-(0,2,4)Al-(6,10)Mn (wt.%) stainless steels with different Al and Mn contents. The effects of Al and Mn contents on the microstructure, deformation behavior, and mechanical properties were investigated [...] Read more.
In order to reduce the density and alloy cost of austenitic stainless steel, this study designed Fe-0.35C-12Cr-5Ni-(0,2,4)Al-(6,10)Mn (wt.%) stainless steels with different Al and Mn contents. The effects of Al and Mn contents on the microstructure, deformation behavior, and mechanical properties were investigated using microstructural analyses, quasi-static tensile tests, and Charpy impact tests. The results showed that an increase in Al content led to the formation of austeniteferrite duplex microstructure, while an increase in Mn content reduced the ferrite fraction. In the Al-free steel, the deformation mechanism was deformation-induced α′-martensitic transformation. When the Al content increased to 2 wt.%, the deformation mechanism was primarily mechanical twinning due to the increased stacking fault energy caused by Al. This resulted in a lower tensile strength but better toughness. When the Al content was further increased to 4 wt.%, the proportion of mechanical twinning decreased. The presence of ferrite led to cleavage at the fracture surface. The cleavage fracture explained the low elongation and toughness of duplex stainless steels. However, the elongation and toughness were enhanced with the increase in Mn content. Full article
(This article belongs to the Special Issue Deformation and Mechanical Behavior of Metals and Alloys)
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15 pages, 1989 KiB  
Article
Dynamic Crosslinking of LDPE by Nitroxide Radical Coupling of a Dicyclopentadiene Dicarboxylic Acid and Its Dynamic Properties
by Alojz Anžlovar, Mohor Mihelčič, Iztok Švab, David Pahovnik and Ema Žagar
Polymers 2025, 17(11), 1536; https://doi.org/10.3390/polym17111536 - 31 May 2025
Viewed by 508
Abstract
LDPE was crosslinked with novel dynamic or conventional crosslinking agents during melt processing. Both crosslinkers were synthesized by the esterification of Thiele’s acid or adipic acid with 4-hydroxy-TEMPO. 1H-NMR showed that a temperature of 170 °C and a reaction time of 24 [...] Read more.
LDPE was crosslinked with novel dynamic or conventional crosslinking agents during melt processing. Both crosslinkers were synthesized by the esterification of Thiele’s acid or adipic acid with 4-hydroxy-TEMPO. 1H-NMR showed that a temperature of 170 °C and a reaction time of 24 min are required for a successful crosslinking. The concentrations of crosslinking agents were 1.45, 2.9, and 5.8 mol%. Conventionally crosslinked LDPEs show a decrease in soluble content in hot xylene with increased crosslinker concentrations, while dynamically crosslinked LDPEs show no change after thermal treatment, indicating the scission of dynamic crosslinks. The rheology of both crosslinked LDPEs at 130 °C shows that the stress release is slower than that of neat LDPE, confirming crosslinking, while at 170 °C a shift in the stress release and also a shift in the flow properties of dynamically crosslinked LDPE towards those of neat LDPE are observed, both indicating the cleavage of dynamic crosslinks. Compared to neat LDPE, the mechanical properties of both crosslinked LDPEs show an increase in Young’s modulus and tensile strength and a decrease in elongation and creep when the concentration of both crosslinkers is increased. By increasing the processing temperature to 170 °C, the crystallinity index decreases, leading to a rather small improvement in the mechanical properties. Full article
(This article belongs to the Section Polymer Analysis and Characterization)
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17 pages, 1965 KiB  
Article
The Role of Long-Range Non-Specific Electrostatic Interactions in Inhibiting the Pre-Fusion Proteolytic Processing of the SARS-CoV-2 S Glycoprotein by Heparin
by Yi Du, Yang Yang, Son N. Nguyen and Igor A. Kaltashov
Biomolecules 2025, 15(6), 778; https://doi.org/10.3390/biom15060778 - 28 May 2025
Viewed by 497
Abstract
The proteolytic processing of the SARS-CoV-2 spike glycoprotein by host cell membrane-associated proteases is a key step in both the entry of the invading virus into the cell and the release of the newly generated viral particles from the infected cell. Because of [...] Read more.
The proteolytic processing of the SARS-CoV-2 spike glycoprotein by host cell membrane-associated proteases is a key step in both the entry of the invading virus into the cell and the release of the newly generated viral particles from the infected cell. Because of the critical importance of this step for the viral infectivity cycle, it has been a target of extensive efforts aimed at identifying highly specific protease inhibitors as potential antiviral agents. An alternative strategy to disrupt the pre-fusioviden processing of the SARS-CoV-2 S glycoprotein aims to protect the substrate rather than directly inhibit the proteases. In this work, we focused on furin, a serine protease located primarily in the Golgi apparatus, but also present on the cell membrane. Its cleavage site within the S glycoprotein is located within the stalk region of the latter and comprises an arginine-rich segment (SPRRARS), which fits the definition of the Cardin–Weintraub glycosaminoglycan recognition motif. Native mass spectrometry (MS) measurements confirmed the binding of a hexadecameric peptide representing the loop region at the S1/S2 interface and incorporating the furin cleavage site (FCS) to heparin fragments of various lengths, as well as unfractionated heparin (UFH), although at the physiological ionic strength, only UFH remains tightly bound to the FCS. The direct LC/MS monitoring of FCS digestion with furin revealed a significant impact of both heparin fragments and UFH on the proteolysis kinetics, although only the latter had IC50 values that could be considered physiologically relevant (0.6 ± 0.1 mg/mL). The results of this work highlight the importance of the long-range and relatively non-specific electrostatic interactions in modulating physiological and pathological processes and emphasize the multi-faceted role played by heparin in managing coronavirus infections. Full article
(This article belongs to the Special Issue Molecular Mechanism and Detection of SARS-CoV-2)
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16 pages, 8574 KiB  
Article
Investigation of the Microstructure and Mechanical Performance of GH4099 Alloy Fabricated by Selective Laser Melting
by Bo Chen, Yilong Zhong, Wenying Li, Yanying Li, Qiyou Wang, Yingjie Lu, Zichen Qi, Shenqi Wang and Yanbiao Li
Materials 2025, 18(10), 2271; https://doi.org/10.3390/ma18102271 - 14 May 2025
Viewed by 498
Abstract
GH4099 is a nickel-based, high-temperature, precipitation-strengthened alloy with excellent mechanical properties and corrosion resistance, widely used in aerospace components. The performance of parts produced by additive manufacturing depends significantly on alloy powder quality and heat treatment. In this study, GH4099 alloy powder was [...] Read more.
GH4099 is a nickel-based, high-temperature, precipitation-strengthened alloy with excellent mechanical properties and corrosion resistance, widely used in aerospace components. The performance of parts produced by additive manufacturing depends significantly on alloy powder quality and heat treatment. In this study, GH4099 alloy powder was prepared using the EIGA method, and its morphology, particle size distribution, and flowability were analyzed. The mechanical properties and microstructure of parts before and after solution-aging treatment were compared. Results showed that the powder had good sphericity and flowability, with a median diameter D50 of 28.88 μm. The formed parts underwent solution treatment at 1140 °C for 2 h followed by aging at 850 °C for 8 h. After heat treatment, the transverse tensile strength increased to 1122.11 MPa (+15.1%) and the yield strength to 866.56 MPa (+22.3%), while the longitudinal tensile strength reached 1116.81 MPa (+29.4%) and the yield strength 831.61 MPa (+35.2%). This improvement is attributed to the precipitation of γ′ phase. Fractographic analysis revealed a mixed fracture mode characterized by ductile dimples and cleavage facets, indicating that the alloy exhibits favorable toughness-related features under mechanical loading. These findings demonstrate the excellent microstructure and mechanical performance of GH4099 alloy in AM applications, providing a basis for its further use in high-performance aerospace components. Full article
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15 pages, 20924 KiB  
Article
The Effect of Nb Addition on the Microstructural Evolution and Mechanical Properties of 50W–Ni–Fe Alloy
by Tianhao Wu, Wensheng Liu, Yunzhu Ma, Youteng Duan, Yifan Han, Ziqi Meng and Qingshan Cai
Crystals 2025, 15(5), 411; https://doi.org/10.3390/cryst15050411 - 28 Apr 2025
Viewed by 489
Abstract
Optimizing the design of low-tungsten-content alloys represents an effective approach to address the insufficient strength and toughness of conventional tungsten alloys. This study focuses on the design and fabrication of low-tungsten-content alloys, specifically investigating the effects of Nb addition on the low-temperature sintering [...] Read more.
Optimizing the design of low-tungsten-content alloys represents an effective approach to address the insufficient strength and toughness of conventional tungsten alloys. This study focuses on the design and fabrication of low-tungsten-content alloys, specifically investigating the effects of Nb addition on the low-temperature sintering microstructure and mechanical properties of 50W–Ni–Fe alloy. The results demonstrate that Nb significantly lowers the liquid phase formation temperature, shifting the densification mechanism from solid phase sintering to liquid phase sintering. Nb primarily dissolves in the γ-(Ni,Fe) matrix phase and forms nanoscale γ″-Ni3Nb precipitates. These γ″-Ni3Nb precipitates maintain coherent interfaces with the γ-(Ni,Fe) matrix phase, exhibiting excellent interfacial bonding, which markedly enhances the hardness and modulus of the matrix phase. Through the strengthening effects of solid solution strengthening and precipitation strengthening, the tensile strength of the alloy increases to 1259 MPa while maintaining a total elongation of 23.1%. The fracture mode of the 50W-Ni-Fe-Nb alloy transitions to a mixed mechanism involving cleavage fracture of W and ductile rupture of the matrix phase. Full article
(This article belongs to the Special Issue Design, Microstructure and Mechanical Properties of Cu-Based Alloys)
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14 pages, 9941 KiB  
Article
Strengthening Mechanism of High-Temperature Compression Properties of High Nb–TiAl Alloy by Laser-Directed Energy Deposition
by Tengda Di, Chenchen Song, Guangyi Ma, Jun Wang, Zhuoxi Wang, Yan Wu, Fangyong Niu and Dongjiang Wu
Coatings 2025, 15(4), 495; https://doi.org/10.3390/coatings15040495 - 21 Apr 2025
Viewed by 434
Abstract
High Nb-TiAl alloy components fabricated by laser-directed energy deposition (LDED) exhibit promising applications in aerospace and other high-temperature (HT) fields. It is essential to elucidate the microstructure evolution under HT and high-pressure conditions. In this study, we systematically investigated the room temperature (RT) [...] Read more.
High Nb-TiAl alloy components fabricated by laser-directed energy deposition (LDED) exhibit promising applications in aerospace and other high-temperature (HT) fields. It is essential to elucidate the microstructure evolution under HT and high-pressure conditions. In this study, we systematically investigated the room temperature (RT) and HT compression properties of the alloy under various processing parameters, revealing the microstructure evolution during compression. A reduction in laser power (P) decreases the proportion of columnar dendrites while increasing the proportion of epitaxial dendrites, thereby facilitating the transformation of columnar dendrites into equiaxed dendrites. Additionally, lowering the P reduces the size of the α2 + γ lamellar colony (LC) and refines the microstructure of the alloy. The ultimate compressive strength (UCS) of the alloy at RT increased from 1065.5 ± 255.5 MPa at 750 W to 1240.1 ± 104.7 MPa at 450 W. The RT compression fracture is primarily characterized by cleavage surfaces and cleavage steps. The strain rate exhibits a negative correlation with the HT UCS of the alloy. Under conditions of 40% engineering strain, the UCS of the alloy at 900 °C rises from 890.7 ± 98.1 MPa at a strain rate of 0.5 mm/min to 1260.8 ± 91.0 MPa at 5 mm/min. Dislocation and stacking faults can easily occur during the compression process at RT, while dislocations and dynamic recrystallization are more prevalent during compression at 900 °C. Samples subjected to higher strain rates exhibit a lower number of dynamically recrystallized grains, resulting in a higher UCS. Full article
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25 pages, 13527 KiB  
Article
Achieving High Strength and Plasticity by Controlling the Volume Fractions of Martensite and Ferrite in Rare Earth, Micro-Alloyed Dual-Phase Steel
by Zhishen Li, Xinli Song, Jin Yu, Wei Geng, Xuewen You and Juan Jia
Metals 2025, 15(3), 310; https://doi.org/10.3390/met15030310 - 13 Mar 2025
Cited by 2 | Viewed by 837
Abstract
The volume fractions of martensite and ferrite in dual-phase steel affect its strength and plasticity. In this study, the effect of heat treatment on the structure morphology and volume fractions of martensitic and ferrite was studied in rare earth, micro-alloyed dual-phase steel, and [...] Read more.
The volume fractions of martensite and ferrite in dual-phase steel affect its strength and plasticity. In this study, the effect of heat treatment on the structure morphology and volume fractions of martensitic and ferrite was studied in rare earth, micro-alloyed dual-phase steel, and the strain-hardening behaviour of the experimental steel under various process conditions was determined. The results show that a uniform structure with an alternating distribution of ferrite and martensite could be obtained by complete quenching before critical annealing, and the martensitic phase content increased from 60% to 93% with a rise in annealing temperature. With the growth in the martensitic phase content, the strength of dual-phase (DP) steel gradually increased, and elongation gradually decreased. However, the strength–plasticity product remained at approximately 17 GPa∙%, showing good comprehensive mechanical properties, and the mechanical properties were better at 780 and 820 °C annealing temperatures. When the martensite content was higher, the strain-hardening ability of the DP steel was stronger. The results show that the failure mode of the DP steel was a typical ductile fracture, and only a small amount of cleavage pattern was observed in the samples annealed at 840 °C. No obvious interfacial disbonding was seen in the tensile fracture, and only a few cracks formed. By optimizing the heat treatment process, the microstructural uniformity was improved, and the ferrite phase was strengthened to some extent, which better coordinated the deformation of ferrite and martensite, thereby delaying fracture. The modification effect of rare earth elements on inclusions in the DP steel was obvious. Full article
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12 pages, 10747 KiB  
Communication
Microstructure and Mechanical Properties of Inconel 718 Alloy Fabricated Using Wire Feeding Oscillated Double-Pulsed GTA-AM
by Gang Zhang, Cheng Zhang, Yu Shi and Ding Fan
Metals 2025, 15(3), 248; https://doi.org/10.3390/met15030248 - 26 Feb 2025
Cited by 1 | Viewed by 1230
Abstract
To address anisotropy challenges in electric arc-based additive manufacturing of Inconel 718 alloy, this study develops a novel wire feeding oscillated double-pulsed gas tungsten arc welding additive manufacturing method (DP-GTA-AM) enabling precise thermal-mass transfer control. Series of crack-free thin-walled Inconel 718 alloy parts [...] Read more.
To address anisotropy challenges in electric arc-based additive manufacturing of Inconel 718 alloy, this study develops a novel wire feeding oscillated double-pulsed gas tungsten arc welding additive manufacturing method (DP-GTA-AM) enabling precise thermal-mass transfer control. Series of crack-free thin-walled Inconel 718 alloy parts were successfully obtained by this proposed approach, and the microstructure and mechanical properties of the parts were thoroughly studied. The results indicate that the microstructure changes from dendrites and cellular crystals in the bottom to equiaxed grains in the midsection and entirely equiaxed crystals in the top, resulting in notable grain refinement. With an average grain size of 61.76 μm and an average length of 83.31 μm of large angle grain boundaries, the density of the <001> direction reaches 19.45. The difference in tensile strength and ductility between the horizontal and the vertical directions decreases to 6.3 MPa and 0.38%, which significantly diminishes anisotropy. Fractographic analysis confirms quasi-cleavage failure with homogeneous dimple distribution, demonstrating effective anisotropy mitigation through controlled solidification dynamics. Full article
(This article belongs to the Special Issue Advance in Wire-Based Additive Manufacturing of Metal Materials)
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34 pages, 25406 KiB  
Article
Study on Fatigue Life and Fracture Behaviour of Similar and Dissimilar Resistance Spot-Welded Joints of Titanium Grade 2 Alloy and Austenitic Stainless Steel 304
by Marwan T. Mezher, Alejandro Pereira and Tomasz Trzepieciński
Appl. Sci. 2025, 15(4), 1938; https://doi.org/10.3390/app15041938 - 13 Feb 2025
Viewed by 1295
Abstract
Resistance spot welding (RSW) is now the primary joining process used in the automobile and aerospace sectors. Mechanical parts, when put into service, often undergo cyclic stress. As a result, avoiding fatigue failure should be the top priority when designing these parts. Given [...] Read more.
Resistance spot welding (RSW) is now the primary joining process used in the automobile and aerospace sectors. Mechanical parts, when put into service, often undergo cyclic stress. As a result, avoiding fatigue failure should be the top priority when designing these parts. Given that spot welds are a type of localised joining that results in intrinsic circumferential notches, they increase the likelihood of stress concentrations and subsequent fatigue failures of the structure. Most of the fatigue failures in automotive parts originate around a spot weld. To that end, this study seeks to examine the mechanical properties and fatigue behaviour RSW joints made of titanium (Ti) grade 2 alloy and AISI 304 austenitic stainless steel (ASS) with equal and unequal thicknesses of 0.5 and 1 mm. Based on the mechanical properties and fatigue life results, the maximum tensile shear strength and fatigue life for the RSW titanium joint were 613 MPa and 7.37 × 105 cycles for the 0.5–0.5 mm case, 374.7 MPa and 1.39 × 106 cycles for the 1–1 mm case, and 333.5 MPa and 7.69 × 105 cycles for the 1–0.5 mm case, respectively. The maximum shear strength and fatigue life of ASS welded joints were 526.8 MPa and 4.56 × 106 cycles for the 1–1 mm case, 515.2 MPa and 3.35 × 106 cycles for the 0.5–0.5 mm case, and 369.5 MPa and 7.39 × 105 cycles for the 1–0.5 mm case, respectively. The assessment of the shear strength and fatigue life of the dissimilar joints revealed that the maximum shear strength and fatigue life recorded were 183.9 MPa and 6.47 × 105 cycles for the 1 mm Ti–0.5 mm ASS case, 115 MPa and 3.7 × 105 cycles for the 1 mm Ti–1 mm ASS case, 156 MPa and 4.11 × 105 cycles for the 0.5 mm Ti–0.5 mm ASS case, and 129 MPa and 4.11 × 105 cycles for the 0.5 mm Ti–1 mm ASS case. The fatigue life of titanium and stainless steel welded joints is significantly affected by the thickness, particularly at maximum applied stress (0.9% UTS), meaning that similar thicknesses achieve a greater fatigue life than unequal thicknesses. Conversely, the fatigue life of the dissimilar joint reached the greatest extent when an unequal thickness combination was used. The ductile failure of similar Ti and ASS welded joints was demonstrated by the scanning electron microscopy (SEM) examination of fatigue-fractured surfaces under the high-cycle fatigue (HCF) regime, in contrast to the brittle failure noticed in the low-cycle fatigue (LCF) regime. Brittle failure was confirmed by the SEM fatigue of dissimilar joint fractured surfaces due to interfacial failure. The Ti and ASS fractured surfaces presented river-like cleavage facets. On the Ti side, tiny elongated dimples suggest ductile failure before fracture. The topography results showed that the roughness topography parameters of similar and dissimilar fractured specimens made from Ti grade 2 and AISI 304 for the HCF regime were lower than those of the fractured specimens with LCF. The current study is expected to have practical benefits for the aerospace and automotive industries, particularly the manufacturing of body components with an improved strength-to-weight ratio. Full article
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19 pages, 3416 KiB  
Article
A Study on the Preparation of Environmentally Friendly High-Performance Natural Rubber Using the Interaction Mechanism of Alkaline Protease and Calcium Ions
by Tuo Dai, Yun Li, Honghai Huang, Li Ding, Jianwei Li, Haoran Geng, Yazhong Song, Tao Zhao, Liguang Zhao and Hongxing Gui
Polymers 2025, 17(4), 490; https://doi.org/10.3390/polym17040490 - 13 Feb 2025
Cited by 1 | Viewed by 1200
Abstract
Natural rubber (NR) is a material with a wide range of industrial and commercial applications, including agriculture, defense, transportation, and domestic use. However, the mechanical properties of natural rubber treated by traditional acid coagulation are limited, which restricts its application in high-end products. [...] Read more.
Natural rubber (NR) is a material with a wide range of industrial and commercial applications, including agriculture, defense, transportation, and domestic use. However, the mechanical properties of natural rubber treated by traditional acid coagulation are limited, which restricts its application in high-end products. Furthermore, the wastewater generated also causes soil acidification. Consequently, there is a necessity to investigate new coagulation methods to enhance the comprehensive performance of natural rubber and reduce environmental pollution. In this work, a novel method for the preparation of environmentally friendly high-performance natural rubber by alkaline protease/calcium chloride coagulation of natural rubber (AC-NR) is reported. The research demonstrates that the products of protein cleavage by alkaline protease together with calcium ions can greatly enhance the cross-linking between rubber particles, form the network structure of natural rubber well. Furthermore, increasing the pH at the isoelectric point of the discharged wastewater reduces the impact on soil acidification. In comparison with those from conventional acid coagulation of natural rubber (A-NR), the tensile strength of AC-NR was increased by 7.9 MPa, the tear strength was increased by 5.3 kN/m, the final temperature rise was lowered by 6.5 °C, and abrasion performance was improved. This study demonstrates that by utilizing the collaborative impact of alkaline protease and calcium chloride on the rubber molecular chain during the coagulation process of natural rubber, environmentally friendly high-performance natural rubber with excellent mechanical properties and reduced environmental pollution can be prepared without the necessity for chemical modification or cumbersome processes, which is conducive to the green development and high-quality pursuit of NR materials. Full article
(This article belongs to the Special Issue Advances in Functional Rubber and Elastomer Composites II)
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