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Keywords = charcoal combustion rate

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16 pages, 1786 KiB  
Article
Characterization of Sunflower Waste Carbonization: Energy Balance and Water Holding Properties
by Jacek Kluska, Karolina Matej-Łukowicz and Nicole Nawrot
Sustainability 2024, 16(24), 11234; https://doi.org/10.3390/su162411234 - 21 Dec 2024
Viewed by 1220
Abstract
This paper characterizes the carbonization process of biomass wastes, including sunflower husk pellets and sunflower sponge stalk pellets, at carbonization temperatures of 450 and 550 °C. These studies are important because of the reductions in wood resources for the preparation of barbecue charcoal, [...] Read more.
This paper characterizes the carbonization process of biomass wastes, including sunflower husk pellets and sunflower sponge stalk pellets, at carbonization temperatures of 450 and 550 °C. These studies are important because of the reductions in wood resources for the preparation of barbecue charcoal, as well as agricultural benefits in terms of soil additives. In terms of energy balance, the obtained pyrolysis ensures the autothermal process. The heating characteristics of fixed bed showed that, due to the difference in bulk density, the bed temperature of the sunflower husk pellets reached 450 °C in 110 min, whereas the bed temperature of the sunflower stalk sponge reached the same temperature in 200 min. Additionally, the energy used for the sunflower husk carbonization increased from 2.9 kWh at 450 °C to 3.3 kWh at 550 °C, while the sunflower stalk sponge increased from 3.5 to 3.9 kWh. The combustion characteristics assessed using TGA showed that the carbonization of sunflower husk leads to obtained biochar with a higher combustion activity than biochar derived from sunflower stalk sponge. According to the experimental results, biochar from sunflower husk pellets has a higher water content capacity and water absorption rate than biochar from sunflower stalk sponge pellets. Full article
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9 pages, 4989 KiB  
Proceeding Paper
Optimization of Waterblock Cooling Water Flow Rate in a Thermoelectric Generator Charcoal Furnace
by Hendi Lilih Wijayanto, Angga Tegar Setiawan, Amiruddin, Yusdianto and Nugroho Tri Atmoko
Eng. Proc. 2024, 63(1), 21; https://doi.org/10.3390/engproc2024063021 - 6 Mar 2024
Cited by 1 | Viewed by 1096
Abstract
In this research, a thermoelectric generator is used to absorb waste heat on the walls of a wood charcoal burning stove to produce electrical energy. The research was carried out using 4 Thermoelectric Generators (TEGs) attached to the outer wall of the furnace. [...] Read more.
In this research, a thermoelectric generator is used to absorb waste heat on the walls of a wood charcoal burning stove to produce electrical energy. The research was carried out using 4 Thermoelectric Generators (TEGs) attached to the outer wall of the furnace. The walls of the charcoal stove’s combustion chamber are designed with aluminum plates. A water block cooling system with water flow is used to overcome the increase in heat at the cold side of TEG. The DC water pump power used to circulate the water block is 215 L/h, 275 L/h, 320 L/h, 350 L/h, 375 L/h, and 400 L/h. This research aims to find the most optimal water flow rate at a water block. Temperature measurements are carried out on the recent and bloodless facets of the TEG, and the temperature of the inlet and outlet water of the water block. Changes in TEG voltage, current, and output power are recorded with a multimeter connected to the acquisition data. Analysis of energy balance and heat transfer was carried out in the furnace’s combustion chamber. The experimental results show that the cooling water flow rate of 275 L/h can produce the highest electrical power, around 11.17 W. The use of TEGs as a medium for generating electrical energy from wasted heat through the furnace’s walls can meet some of a household’s electrical energy needs. Full article
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19 pages, 6809 KiB  
Article
Experimental Research to Increase the Combustion Efficiency in the Top-Lit Updraft Principle Based Gasifier
by Ioan Pavel, Radu Iulian Rădoi, Gabriela Matache, Ana-Maria Carla Popescu and Kati Pavel
Energies 2023, 16(4), 1912; https://doi.org/10.3390/en16041912 - 15 Feb 2023
Cited by 3 | Viewed by 3322
Abstract
The recovery of vegetal waste for energy purposes is one of the ways to increase the amount of energy obtained from renewable sources. The Top-Lit Updraft (TLUD) gasification and combustion process is recognized as the least polluting of all other combustion processes, resulting [...] Read more.
The recovery of vegetal waste for energy purposes is one of the ways to increase the amount of energy obtained from renewable sources. The Top-Lit Updraft (TLUD) gasification and combustion process is recognized as the least polluting of all other combustion processes, resulting in a sterile charcoal called biochar, which can be used as an amendment in agricultural soils. The purpose of this research was to determine the influence of excess air in the combustion area compared to the (theoretical) calculated requirement for a TLUD energy module. Most scientific publications on this topic recommend primary/secondary air flow rate ratios of 1/3 or 1/4. In this study, the two recommended ratios were tested, and it was found that better energy results correspond to the ratio of 1/3. For this 1/3 ratio, the investigations continued in order to optimize the combustion process. The results achieved demonstrate that the excess combustion air flow of 30% improves the performance of the energy module due to the increase in oxygen supply and the increase in air speed in the combustion area of the syngas resulting from gasification. Increasing the excess combustion air flow rate by +50% had the effect of lowering the temperature in the flame due to the cooling of the combustion gases caused by a too high rate of excess cold air flow. Full article
(This article belongs to the Topic Sustainable Thermal Energy Technologies and Processes)
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19 pages, 3486 KiB  
Article
Introducing a Novel Rice Husk Combustion Technology for Maximizing Energy and Amorphous Silica Production Using a Prototype Hybrid Rice Husk Burner to Minimize Environmental Impacts and Health Risk
by S. D. S. Piyathissa, P. D. Kahandage, Namgay, Hao Zhang, Ryozo Noguchi and Tofael Ahamed
Energies 2023, 16(3), 1120; https://doi.org/10.3390/en16031120 - 19 Jan 2023
Cited by 7 | Viewed by 4924
Abstract
Rice husk is the main by-product of the postharvest stage in rice production, which causes environmental impacts due to improper management as a solid waste. However, potential economic applications of rice husk combustion have been identified for energy generation and amorphous silica production [...] Read more.
Rice husk is the main by-product of the postharvest stage in rice production, which causes environmental impacts due to improper management as a solid waste. However, potential economic applications of rice husk combustion have been identified for energy generation and amorphous silica production in several industries. To minimize hazardous gaseous emissions and crystalline silica availability, rice husk combustion conditions should be properly controlled which also effect for efficient heat production. This study was conducted under different conditions of temperature, airflow, combustion time, and bulk density of rice husk in the combustion process using an experimental prototype hybrid rice husk burner with a fluidized bed. The availability of crystalline silica in rice husk charcoal and the CO and O2 compositions in the exhaust gas were analyzed using XRD analysis and gas analysis, respectively. Furthermore, elemental and thermogravimetric analyses were conducted to find the most efficient combustion parameter for the optimum conditions of rice husk combustion using the experimental rice husk burner. Therefore, the most efficient heat generation was achieved with the observation of the lowest CO emission, the nonavailability of crystalline silica in rice husk charcoal, at a low temperature and air flow rate (430 °C; 0.8 ms−1), high bulk density (175 kgm−3 and 225 kgm−3) and short combustion time (30 s). Full article
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14 pages, 3990 KiB  
Article
Improvement of Fire Resistance and Mechanical Properties of Glass Fiber Reinforced Plastic (GFRP) Composite Prepared from Combination of Active Nano Filler of Modified Pumice and Commercial Active Fillers
by Andry Rakhman, Kuncoro Diharjo, Wijang Wisnu Raharjo, Venty Suryanti and Sunarto Kaleg
Polymers 2023, 15(1), 51; https://doi.org/10.3390/polym15010051 - 23 Dec 2022
Cited by 17 | Viewed by 5187
Abstract
Glass fiber reinforced plastic (GFRP) composites have great potential to replace metal components in vehicles by maintaining their mechanical properties and improving fire resistance. Ease of form, anti-corrosion, lightweight, fast production cycle, durability and high strength-to-weight ratio are the advantages of GFRP compared [...] Read more.
Glass fiber reinforced plastic (GFRP) composites have great potential to replace metal components in vehicles by maintaining their mechanical properties and improving fire resistance. Ease of form, anti-corrosion, lightweight, fast production cycle, durability and high strength-to-weight ratio are the advantages of GFRP compared to conventional materials. The transition to the use of plastic materials can be performed by increasing their mechanical, thermal and fire resistance properties. This research aims to improve the fire resistance of GFRP composite and maintain its strength by a combination of pumice-based active nano filler and commercial active filler. The nano active filler of pumice particle (nAFPP) was obtained by the sol–gel method. Aluminum trihydroxide (ATH), sodium silicate (SS) and boric acid (BA) were commercial active fillers that were used in this study. The GFRP composite was prepared by a combination of woven roving (WR) and chopped strand mat (CSM) glass fibers with an unsaturated polyester matrix. The composite specimens were produced using a press mold method for controlling the thickness of specimens. Composites were tested with a burning test apparatus, flexural bending machine and Izod impact tester. Composites were also analyzed by SEM, TGA, DSC, FT-IR spectroscopy and macro photographs. The addition of nAFPP and reducing the amount of ATH increased ignition time significantly and decreased the burning rate of specimens. The higher content of nAFPP significantly increased the flexural and impact strength. TGA analysis shows that higher ATH content had a good contribution to reducing specimen weight loss. It is also strengthened by the lower exothermic of the specimen with higher ATH content. The use of SS and BA inhibited combustion by forming charcoal or protective film; however, excessive use of them produced porosity and lowered mechanical properties. Full article
(This article belongs to the Special Issue Advances in Reinforced Polymer Composites II)
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16 pages, 4200 KiB  
Article
Beeswax–EVA/Activated-Charcoal-Based Fuels for Hybrid Rockets: Thermal and Ballistic Evaluation
by Sri Nithya Mahottamananda, Yash Pal, Mengu Dinesh and Antonella Ingenito
Energies 2022, 15(20), 7578; https://doi.org/10.3390/en15207578 - 14 Oct 2022
Cited by 5 | Viewed by 3582
Abstract
Beeswax (C46H92O) is a naturally derived substance that has the potential to be used as a solid fuel for hybrid rocket applications and as a substitute for paraffin wax fuel in hybrid rockets. BW burns more efficiently than paraffin [...] Read more.
Beeswax (C46H92O) is a naturally derived substance that has the potential to be used as a solid fuel for hybrid rocket applications and as a substitute for paraffin wax fuel in hybrid rockets. BW burns more efficiently than paraffin wax because of the oxygen molecule it contains. The low thermal stability and poor mechanical properties of BW limit its practical use for upper-stage propulsion applications, and these issues are rarely addressed in the literature on hybrid rockets. This study investigates the thermal stability and ballistic properties of BW using ethylene-vinyl acetate (EVA) and activated charcoal (AC) as an additive. The thermal stability of BW–EVA/AC fuel compositions was analyzed using a thermogravimetric analyzer (TGA). The thermal stability of the blended BW compositions improved significantly. A laboratory-scale hybrid rocket motor was used to evaluate such aspects of ballistic performance as regression rate, characteristic velocity, and combustion efficiency. The results revealed that the pure BW exhibited a higher regression rate of 26.5% at an oxidizer mass flux of 96.4 kg/m2-s compared to BW–EVA/AC blends. The addition of EVA and AC to BW was found to increase the experimental characteristic velocity and combustion efficiency. The combustion efficiency of BW-based fuel was improved from 62% to 94% when 20 wt.% EVA and 2 wt.% AC were added into the fuel matrix. Full article
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16 pages, 5738 KiB  
Article
Synthesis of P-/N-Containing Bamboo-Activated Carbon toward Enhanced Thermal Stability and Flame Retardancy of Polylactic Acid
by Ningning Yin, Jinhuan Zhong, Huayu Tian, Zenan Zhou, Weijun Ying, Jinfeng Dai, Wenzhu Li and Wenbiao Zhang
Materials 2022, 15(19), 6802; https://doi.org/10.3390/ma15196802 - 30 Sep 2022
Cited by 5 | Viewed by 1844
Abstract
A P-/N-containing bamboo-activated carbon (BACm) was successfully synthesized by steam activation of bamboo charcoal and chemical grafting to as-prepared activated carbon using the reaction of phosphoric acid and urea. Characterizations of BACm presented a synergistic grafting of P and N elements to the [...] Read more.
A P-/N-containing bamboo-activated carbon (BACm) was successfully synthesized by steam activation of bamboo charcoal and chemical grafting to as-prepared activated carbon using the reaction of phosphoric acid and urea. Characterizations of BACm presented a synergistic grafting of P and N elements to the BAC surface. The BACm was further loaded in a polylactic acid (PLA) matrix to prepare BACm/PLA composites. Mechanical strength study showed tensile strength dropped from 75.19 MPa to 61.30 MPa, and tensile modulus from 602.49 MPa to 375.56 MPa, suggesting a rigidity reduction and deformation resistance enhancement owing to the roughened surface of BACm that interlocked with the polymer. The thermogravimetric analysis showed that the carbon residue rate of BACm dramatically fell to 49.25 wt.% in contrast to 88.28% for the control BAC, and cone calorimeter measurements confirmed the enhancement of flame retardancy of the composites with BACm loading, and the carbon residue rate increased progressively with BACm loading in the composites, notably up to 8.60 wt.% for the BAC/PLA9 composite, which outweighed the theoretical residue rate by more than 50%. The elemental analysis also confirmed rich P/N levels of the dense carbon residue layer that could perform synergistically and effectively in fire suppression. The BACm tended to stimulate the earlier decomposition of the composites and formed a continuous residual carbon layer which functioned as an effective barrier hindering the mass and heat transfer between the combustion zone and the underlying matrix. Moreover, 9 wt.% of BACm loading could attain a V-0 rating (UL94) for the composite with an improved limiting oxygen index up to 31.7%. The biomass-based modified activated carbon in this work could be considered as an alternative flame retardant in polymer applications. Full article
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6 pages, 718 KiB  
Proceeding Paper
Understanding the Impacts of Pyrolysis Temperature on the Energy Performance of Eucalyptus spp. Charcoal
by Allana Katiussya Silva Pereira, Dalton Longue Júnior, Álison Moreira da Silva, Elias Costa de Souza, Fabíola Martins Delatorre, Brunela Pollastrelli Rodrigues and Ananias Francisco Dias Júnior
Environ. Sci. Proc. 2022, 13(1), 25; https://doi.org/10.3390/IECF2021-10794 - 31 Aug 2021
Cited by 2 | Viewed by 1706
Abstract
This study aimed to investigate the influence of two pyrolysis temperatures (300 °C and 450 °C) on the energy quality of charcoal using a mix of commercial eucalypt woods. In this study, pyrolysis was carried out at a heating rate of 3.33 °C.min [...] Read more.
This study aimed to investigate the influence of two pyrolysis temperatures (300 °C and 450 °C) on the energy quality of charcoal using a mix of commercial eucalypt woods. In this study, pyrolysis was carried out at a heating rate of 3.33 °C.min−1 for a duration of 3 h. The apparent density, bulk density, immediate analysis, high heating value, energy density, and combustibility index of the charcoal were measured. Under the conditions analyzed, pyrolysis performed at a final temperature of 450 °C resulted in charcoal with better energy performance than that produced at 300 °C. Full article
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9 pages, 2428 KiB  
Article
Fabrication of Enhanced Mechanical Properties and Intrinsic Flame-Retardant Polyurethane Elastomer Containing 4-(Phenylethynyl) Di(Ethylene Glycol) Phthalate
by Meina Xie, Daikun Jia, Jin Hu, Jiyu He, Xiangmei Li and Rongjie Yang
Polymers 2021, 13(15), 2388; https://doi.org/10.3390/polym13152388 - 21 Jul 2021
Cited by 7 | Viewed by 2538
Abstract
In this study, the aromatic acetylene compound 4-(phenylethynyl) di(ethylene glycol) phthalate (PEPE) was used as a chain extender, partially replacing 1,4-butanediol. To synthesize an intrinsic flame-retardant thermoplastic polyurethane elastomer (TPU) with an aromatic acetylene structure, PEPE was synthesized by a two-step polymerization. The [...] Read more.
In this study, the aromatic acetylene compound 4-(phenylethynyl) di(ethylene glycol) phthalate (PEPE) was used as a chain extender, partially replacing 1,4-butanediol. To synthesize an intrinsic flame-retardant thermoplastic polyurethane elastomer (TPU) with an aromatic acetylene structure, PEPE was synthesized by a two-step polymerization. The flame retardancy, thermal stability, and mechanical properties of TPU were studied. The microstructure of TPU char was investigated by scanning electron microscopy to analyze the flame-retardant mechanism. The tensile strength of TPU containing 1.35 wt% PEPE was 39.2 MPa, which was almost twice as much as neat TPU, showed a dramatic decrease in the peak heat release rate and total heat release, and declined by 46.2% and 24.5%, respectively. After the flame-retardant TPU burned, a cross-linked network foaming char structure was formed. The results showed that PEPE improved the mechanical properties of TPU and conferred good stability that promoted the formation of charcoal and reduced heat release during the combustion of TPU. Full article
(This article belongs to the Section Polymer Chemistry)
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16 pages, 4751 KiB  
Article
Development of Biodegradable Flame-Retardant Bamboo Charcoal Composites, Part II: Thermal Degradation, Gas Phase, and Elemental Analyses
by Shanshan Wang, Liang Zhang, Kate Semple, Min Zhang, Wenbiao Zhang and Chunping Dai
Polymers 2020, 12(10), 2238; https://doi.org/10.3390/polym12102238 - 28 Sep 2020
Cited by 17 | Viewed by 3603
Abstract
Bamboo charcoal (BC) and aluminum hypophosphite (AHP) singly and in combination were investigated as flame-retardant fillers for polylactic acid (PLA). A set of BC/PLA/AHP composites were prepared by melt-blending and tested for thermal and flame-retardancy properties in Part I. Here, in Part II, [...] Read more.
Bamboo charcoal (BC) and aluminum hypophosphite (AHP) singly and in combination were investigated as flame-retardant fillers for polylactic acid (PLA). A set of BC/PLA/AHP composites were prepared by melt-blending and tested for thermal and flame-retardancy properties in Part I. Here, in Part II, the results for differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Fourier transform infrared (FTIR), thermogravimetry-Fourier transform infrared spectrometry (TG-FTIR), X-ray diffraction (XRD), and X-ray photoelectron analysis (XPS) are presented. The fillers either singly or together promoted earlier initial thermal degradation of the surface of BC/PLA/AHP composites, with a carbon residue rate up to 40.3%, providing a protective layer of char. Additionally, BC promotes heterogeneous nucleation of PLA, while AHP improves the mechanical properties and machinability. Gaseous combustion products CO, aromatic compounds, and carbonyl groups were significantly suppressed in only the BC-PLA composite, but not pure PLA or the BC/PLA/AHP system. The flame-retardant effects of AHP and BC-AHP co-addition combine effective gas-phase and condensed-phase surface phenomena that provide a heat and oxygen barrier, protecting the inner matrix. While it generated much CO2 and smoke during combustion, it is not yet clear whether BC addition on its own contributes any significant gas phase protection for PLA. Full article
(This article belongs to the Special Issue Advances in Wood Composites III)
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15 pages, 7114 KiB  
Article
Temperature Distribution Estimation in a Dwight–Lloyd Sinter Machine Based on the Combustion Rate of Charcoal Quasi-Particles
by Ziming Wang, Ko-ichiro Ohno, Shunsuke Nonaka, Takayuki Maeda and Kazuya Kunitomo
Processes 2020, 8(4), 406; https://doi.org/10.3390/pr8040406 - 31 Mar 2020
Cited by 4 | Viewed by 3486
Abstract
The coke combustion rate in an iron ore sintering process is one of the most important determining factors of quality and productivity. Biomass carbon material is considered to be a coke substitute with a lower CO2 emission in the sintering process. The [...] Read more.
The coke combustion rate in an iron ore sintering process is one of the most important determining factors of quality and productivity. Biomass carbon material is considered to be a coke substitute with a lower CO2 emission in the sintering process. The purpose of this study was to investigate the combustion rate of a biomass carbon material and to use a sintering simulation model to calculate its temperature profile. The samples were prepared using alumina powder and woody biomass powder. To simplify the experimental conditions, alumina powder, which cannot be reduced, was prepared as a substitute of iron ore. Combustion experiments were carried out in the open at 1073 K~1523 K. The results show that the combustion rates of the biomass carbon material were higher than that of coke. The results were analyzed using an unreacted core model with one reaction interface. The kinetic analysis found that the kc of charcoal was higher than that of coke. It is believed that the larger surface area of charcoal may affect its combustion rate. The analysis of the sintering simulation results shows that the high temperature range of charcoal was smaller than that of coke because of charcoal’s low fixed carbon content and density. Full article
(This article belongs to the Special Issue Process Modeling in Pyrometallurgical Engineering)
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14 pages, 2620 KiB  
Article
Watching the Smoke Rise Up: Thermal Efficiency, Pollutant Emissions and Global Warming Impact of Three Biomass Cookstoves in Ghana
by George Y. Obeng, Ebenezer Mensah, George Ashiagbor, Owusu Boahen and Daniel J. Sweeney
Energies 2017, 10(5), 641; https://doi.org/10.3390/en10050641 - 6 May 2017
Cited by 31 | Viewed by 9307
Abstract
In Ghana, about 73% of households rely on solid fuels for cooking. Over 13,000 annual deaths are attributed to exposure to indoor air pollution from inefficient combustion. In this study, assessment of thermal efficiency, emissions, and total global warming impact of three cookstoves [...] Read more.
In Ghana, about 73% of households rely on solid fuels for cooking. Over 13,000 annual deaths are attributed to exposure to indoor air pollution from inefficient combustion. In this study, assessment of thermal efficiency, emissions, and total global warming impact of three cookstoves commonly used in Ghana was completed using the International Workshop Agreement (IWA) Water Boiling Test (WBT) protocol. Statistical averages of three replicate tests for each cookstove were computed. Thermal efficiency results were: wood-burning cookstove: 12.2 ± 5.00% (Tier 0); coalpot charcoal stove: 23.3 ± 0.73% (Tier 1–2); and Gyapa charcoal cookstove: 30.00 ± 4.63% (Tier 2–3). The wood-burning cookstove emitted more CO, CO2, and PM2.5 than the coalpot charcoal stove and Gyapa charcoal cookstove. The emission factor (EF) for PM2.5 and the emission rate for the wood-burning cookstove were over four times higher than the coalpot charcoal stove and Gyapa charcoal cookstove. To complete the WBT, the study results showed that, by using the Gyapa charcoal cookstove instead of the wood-burning cookstove, the global warming impact could be potentially reduced by approximately 75% and using the Gyapa charcoal cookstove instead of the coalpot charcoal cookstove by 50%. We conclude that there is the need for awareness, policy, and incentives to enable end-users to switch to, and adopt, Gyapa charcoal cookstoves for increased efficiency and reduced emissions/global warming impact. Full article
(This article belongs to the Collection Bioenergy and Biofuel)
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