Search Results (6)

Based on engine bench testing, this study investigated the effect of diesel oxidation catalytic converter (DOC) formulations on the gaseous emissions performance of diesel engines equipped with a DOC+ catalyzed diesel particulate filter (CDPF)+selective catalytic reduction (SCR) system after the treatment system. The experimental results indicate that changes in DOC formulations have no significant effect on engine fuel economy. As the precious metal loading increases and the Pt/Pd ratio decreases, the T₅₀ for CO and HC decreases, and the low-temperature conversion rates (<300 °C) for CO and HC increase. However, as the temperature continues to rise, the beneficial effect of increased precious metal loading or Pd on CO and HC conversion rates gradually weakens. The average conversion rates in the high-temperature range (≥300 °C) show little difference. The NO conversion rate increases with increasing precious metal loading. The NO conversion rate is more sensitive to Pt content, with higher Pt content formulations promoting NO oxidation, contrary to the trends observed for CO and HC conversion rates. When the SCR inlet temperature is low, high NO₂ concentrations are beneficial for improving the SCR’s NOx conversion efficiency. When the SCR inlet temperature is high, the SCR’s NOx conversion efficiency exceeds 90% with no significant differences. No significant impact of DOC formulation changes on CDPF pressure drop under external conditions was observed. Full article

In recent years, the transition to electric vehicles has accelerated significantly. However, this shift does not imply the complete elimination of diesel engine vehicles, particularly in commercial and cargo transport, where diesel engines remain essential due to their high thermal efficiency and torque. Despite their advantages, diesel engines produce particulate matter (PM) in their exhaust, which poses environmental and health risks. To mitigate PM emissions, diesel particulate filters (DPFs) are integrated into exhaust systems. However, as PM accumulates in the DPF, pressure drops occur, increasing the load on the engine. Therefore, periodic removal of PM through oxidation, known as regeneration, is required. Optimizing the PM combustion temperature improves fuel efficiency, but since diesel engine exhaust temperatures typically range from 100 to 500 °C, catalysts that facilitate PM oxidation at lower temperatures are necessary. This study focuses on PM oxidation catalysts designed for low-temperature diesel exhaust conditions. One of the key challenges in this area is the difficulty in directly observing PM trapping and oxidation behavior within a catalyzed DPF. Additionally, changing the catalyst during experiments is not straightforward. To address these challenges, we have developed a numerical model that simulates the entire process—from PM deposition to oxidation—inside a DPF. This model allows for easy modification of catalyst properties, providing a flexible framework for analyzing PM oxidation behavior under various conditions. In this study, numerical simulations were conducted to analyze the PM deposition and oxidation processes within the DPF. The results were derived from a simplified model developed specifically for this research. The proposed calculation method allows for the qualitative assessment of DPF performance when catalysts are altered, contributing to the optimization of DPF design. Full article

The latest generation of heavy-duty vehicles (Euro VI step E) have to respect low emission limits both in the laboratory and on the road. The most challenging pollutants for diesel vehicles are NO_x and particles; nevertheless, NH₃ and N₂O need attention. In this study, we measured regulated and unregulated pollutants of a Euro VI step E Diesel vehicle. Samples were taken downstream of (i) the engine, (ii) the Diesel oxidation catalyst (DOC) and catalyzed Diesel particulate filter (cDPF), and (iii) the selective catalytic reduction (SCR) unit for NO_x with an ammonia slip catalyst (ASC). In addition to typical laboratory and real-world cycles, various challenging tests were conducted (urban driving with low payload, high-speed full-load driving, and idling) at 23 °C and 5 °C. The results showed high efficiencies of the DOC, DPF, and SCR under most testing conditions. Cold start cycles resulted in high NO_x emissions, while high-temperature cycles resulted in high particle emissions. The main message of this study is that further improvements are necessary, also considering possible reductions in the emission limits in future EU regulations. Full article

The current study is focused on platinum recovery from the secondary sources of end-of-life heavy-duty diesel oxidation catalysts (DOCs) and heavy-duty catalyzed diesel particulate filters (c-DPFs) in order to reduce the supply–demand gap within the European Union. The extraction of platinum was based on a hydrometallurgical single-step low acidity leaching system (HCl-H₂O₂-NaCl) and a calcination step that takes place before the leaching process. The parameters of calcination and leaching process were thoroughly investigated in order to optimize recovery efficiency. The optimized results proved that a calcination step (at 800 °C for 2 h) improves the recovery efficiency by a factor of 40%. In addition, optimal Pt recovery yield was achieved after 3 h of leaching at 70 °C, with a solid-to-liquid (S/L) ratio of 70 g/100 mL (70%) and 3 M HCl-1% vol H₂O₂-4.5 M NaCl as leaching conditions. The optimum Pt recovery yield was 95% and 75% for DOC and c-DPF, respectively. Since the secondary feedstock investigated is highly concentrated in platinum, the pregnant solution can be used as a precursor for developing new Pt-based catalytic systems. Full article

The energy efficiency of Gasoline Direct Injection (GDI) engines is leading to a continuous increase in GDI engine vehicle population. Consequently, their particulate matter (soot) emissions are also becoming a matter of concern. As required for diesel engines, to meet the limits set by regulations, catalyzed particulate filters are considered as an effective solution through which soot could be trapped and burnt out. However, in contrast to diesel application, the regeneration of gasoline particulate filters (GPF) is critical, as it occurs with almost an absence of NO_x and under oxygen deficiency. Therefore, in the recent years it was of scientific interest to develop efficient soot oxidation catalysts that fit such particular gasoline operating conditions. Among them ceria- and perovskite-based formulations are emerging as the most promising materials. This overview summarizes the very recent academic contributions focusing on soot oxidation materials for GDI, in order to point out the most promising directions in this research area. Full article

A nanostructured solid solution catalyst CeZrK/rGO for soot oxidation in catalyzed diesel particulate filter was synthesized using the dipping method. The reduced graphene oxide (rGO) was used as the catalyst carrier, and CeO₂, ZrO₂, and K₂O were mixed with the molar ratio of 5:1:1, 5:2:2 and 5:3:3, which were referred to as Ce₅Zr₁K₁/rGO, Ce₅Zr₂K₂/rGO, and Ce₅Zr₃K₃/rGO, respectively. The structure, morphology and catalytic activity of the CeZrK/rGO nanocomposites were thoroughly investigated and the results show that the CeZrK/rGO nanocomposites have nanoscale pore structure (36.1–36.9 nm), high-dispersion quality, large specific surface area (117.2–152.4 m²/g), small crystallite size (6.7–8.3 nm), abundant oxygen vacancies and superior redox capacity. The 50% soot conversion temperatures of Ce₅Zr₁K₁/rGO, Ce₅Zr₂K₂/rGO, and Ce₅Zr₃K₃/rGO under tight contact condition were decreased to 352 °C, 339 °C and 358 °C respectively. The high catalytic activity of CeZrK/rGO nanocomposites can be ascribed to the following factors: the doping of Zr and K ions causes the nanocrystalline phase formation in CeZrK solid solutions, reduces the crystallite size, generates abundant oxygen vacancies and improves redox capacity; the rGO as a carrier provides a large specific surface area, thereby improving the contact between soot and catalyst. Full article