Search Results (82)

As arsenopyrite is a typical arsenic-bearing sulfide ore, the biooxidation process of arsenopyrite is of great significance for the extraction of gold from arsenic-bearing gold ores and the generation of arsenic-bearing acid mine drainage. During the biooxidation of arsenopyrite, a large amount of arsenic is produced, which inhibits the growth and metabolism of microorganisms and thus affects the extraction of gold from arsenic-bearing gold ores. Therefore, the screening and enrichment of microorganisms with high arsenic resistance have become important aspects in the study of arsenopyrite biooxidation. As described in this paper, through arsenic acclimation, the maximum arsenic tolerance concentration of Acidithiobacillus ferriphilus QBS 3 isolated from arsenic-containing acid mine drainage was increased to 80 mM As(Ⅲ) and 100 mM As(V). Microorganisms with high arsenic resistance showed better bioleaching performance for arsenopyrite. After 18 days of bioleaching, the leaching rate of arsenopyrite reached 100% at a pulp concentration of 0.5%, and after 30 days of bioleaching, the leaching rate of arsenopyrite was 79.96% at a pulp concentration of 1%. Currently, research on arsenopyrite mainly focuses on the control and optimization of environmental conditions, but there have been few studies on the biooxidation process of arsenopyrite at the protein and gene levels. Therefore, combining the results of a one-month bioleaching experiment on arsenopyrite by A. ferriphilus QBS 3 and the analysis of arsenic resistance genes, a bioleaching model of arsenopyrite was constructed, which laid an experimental basis and theoretical foundation for improving the gold recovery rate from refractory arsenic-bearing ores and exploring the arsenic resistance mechanism of microorganisms during the arsenopyrite leaching process. Full article

Although the bioleaching of secondary copper sulfides has been industrialized for decades, the application of chalcopyrite bioleaching remains under development because of its low leaching rate. The effect of contact microbes on chalcopyrite leaching is still unclear due to the technical challenges in separating the contact (sessile micro-organisms) and the non-contact (planktonic micro-organisms) processes. Chalcopyrite bioleaching experiments were conducted using a novel device that stabilizes the redox potential and distinguishs between the microbial contact and non-contact effects. The contribution of the microbial “contact mechanism” in chalcopyrite leaching was quantified considering different redox potentials, compared to the “non-contact mechanism”. Based on the copper leaching kinetics and morphology of the leaching residue, it was demonstrated that the leaching rate of chalcopyrite was significantly influenced by the redox potential (850 mV > 650 mV > 750 mV), from 6.30% to 14.02% in 8 days leaching time. At each redox potential, the chalcopyrite leaching rate was 9.3%–30.6% higher with the presence of sessile microbes than without sessile microbes. Analysis of the leached chalcopyrite surface using time-of-flight secondary ion mass spectrometry (ToF-SIMS) and X-ray photoelectron spectrometry (XPS) revealed the formation of polysulfide and elemental sulfur at the surface. While the contacted sulfur oxidized the microbes, here, the Acidithiobacillus caldus preferred sessile at the chalcopyrite surface rather than Leptospirillum ferriphilum. Sulfur-oxidizing bacteria reduced the elemental sulfur content at the leach residue surface, thus playing an important role in degrading the sulfur passivation layer. In chalcopyrite bioleaching, the “contact mechanism” was primarily explained by sulfur-oxidizing bacteria promoting chalcopyrite oxidation through the removal of sulfur intermediates, while the “non-contact mechanism” was explained by ferrous-oxidizing microbes influencing the redox potential. Full article

The rapid consumption and disposal of electronic waste due to technological innovations and changes in living commodities are causing the development of a significant environmental challenge. Among the components of these wastes, spent printed circuit boards are particularly considered to be among the most valuable owing to their content of precious metals, such as gold first and potentially platinum, which may be available in a lower proportion. Effective methods as part of gold recovery strategies by industries and policymakers are developed and envisioned from economic and environmental perspectives. Currently, cyanidation dominates global gold production from e-waste due to its selectivity for gold. The high toxicity of cyanide, however, poses serious environmental issues, leading thiosulphate leaching to emerge as a non-toxic and promising alternative for gold extraction. Its industrial viability has been demonstrated by Barrick Gold Corporation at the Goldstrike site with the pretreatment of acidic or alkaline pressure oxidation. This review introduces bioleaching as a promising economic and environmentally friendly process for gold extraction. This review explores thiosulphate leaching of gold as an alternative to conventional cyanidation, with a particular focus on biothiosulphate production by adapted microorganisms. The factors that affect the pretreatment, chemical reaction mechanism, and design engineering are discussed. The consumption of thiosulphate was identified as one of the main challenges, restricting the reliability of the process. Various solutions for the reduction of its consumption and relevant process costs were discussed, with a particular examination from the engineering aspect of the process design and scalability to industrially relevant operating conditions by using bioreactors adapted to large pulp density loads of electrical waste. Full article

Sulfides should be removed before the recovery of cassiterite from tin-rich minerals due to their similarity in flotation properties. However, the traditional methods used have low selectivity. Therefore, moderately thermophilic microorganisms were used to desulfurize tin ore in this study, and the success of the microbial community was investigated. The bio-desulfurization rate reached 90% on the 10th day using the mixed culture of Leptospirillum ferriphilum (L. ferriphilum), Sulfobacillus thermosulfidooxidans (S. thermosulfidooxidans), and Acidithiobacillus caldus (A. caldus), while the pure culture needs at least 14 days. The results of X-ray Diffraction (XRD) and Inductively Coupled Plasma show that the sulfides were nearly fully solubilized. XRD results showed no pyrite in the residue, indicating that pyrite was almost fully removed while cassiterite was enriched compared with the original minerals. The high-throughput sequencing analysis showed that S. thermosulfidooxidans were the predominant species during the early bioleaching period, and L. ferriphilum were the predominant species in the following period. A. caldus is consistently detected and accounts for 30–50% of the different growth stages. This study supplied a potentially practical application for the desulfurization in tin ore. Full article

Ionic rare earth ore (IREO) has a high abundance of medium and heavy rare earth elements (REEs), making it a vital strategic resource for China. In this work, two typical microorganisms, Aspergillus niger and Acidithiobacillus ferrooxidans, were used to study the interaction mechanism during the bioleaching of IREO under acidic conditions. The results revealed some differences in the interaction and leaching effects of A. niger and A. ferrooxidans on ionic rare earth minerals. A. niger mainly forms rare earth complexes with rare earth ions in IREO by secreting metabolites such as organic acids, thereby promoting the release of REEs, and it has a strong adsorption capacity for Yb. A. ferrooxidans promotes the release of REEs from rare earth minerals, primarily through iron–sulfur oxidation. The differential expression of metabolic genes (e.g., gpmL, FabF, FASN) associated with major metabolite secretion indicates their correlation with the leaching process. The above results reveal the role of the typical acid-producing microorganisms A. niger and A. ferrooxidans and their metabolites in the leaching of IREO, which is valuable for understanding the interaction mechanisms between microorganisms and IREO under acidic conditions. Full article

In recent years, mechanical activation technology has been extensively applied as a pretreatment process to increase the leaching efficiency in hydrometallurgical mineral processing. However, studies on its application in the lepidolite bioleaching process are limited. Therefore, the effects of mechanical activation on lithium extraction by an acidophilic iron/sulfur-oxidizing microbial community under different nutrient conditions were evaluated in this study. The solution behavior, phase morphology, and compositional evolution, and microbial community structure succession under eutrophic conditions with exogenous pyrite as the energy substrate and oligotrophic conditions, were investigated. The results revealed that mechanical activation significantly influences the microbial community structure and the interrelationship between microbial activity and mineral phase decomposition and transformation by altering the physical and chemical properties of lepidolite. The best leaching effect was observed in the eutrophic bioleaching groups, followed by the oligotrophic groups at all mechanical activation times. Notably, at a rotation speed of 200 r/min, a material-to-ball mass ratio of 1:20, and an activation time of 150 min, the maximum leaching rates of lithium under eutrophic and oligotrophic conditions were 24.9% and 20.8%, respectively, which were 20.0% and 17.9% higher than those of the nonactivated group. The phase and composition analyses indicated that the dissolution of lithium silicate minerals occurs through a combination of protic acid corrosion, the complexation/electrostatic interactions of extracellular polymeric substances, and the complexation of secondary minerals. These results indicate that the leaching effect is closely related to the pretreatment of mechanical activation, the energy substrates, and the microbial community structure, and this has important reference value for the optimization of the bioleaching process of lepidolite. Full article

The increasing e-waste volumes represent a great challenge in the current waste management landscape, primarily due to the massive production and turnover of electronic devices and the complexity of their components and constituents. Traditional strategies for e-waste treatment focus on metal recovery through costly, energetically intensive, and environmentally hazardous processes, such as pyrometallurgical and hydrometallurgical approaches, often neglecting other e-waste constituents. As efforts are directed towards creating a more sustainable and circular economic model, biobased alternative approaches to these traditional techniques have been increasingly investigated. This critical review focuses on recent advances towards sustainable e-waste treatment, exclusively considering studies using e-waste sources. It addresses, from a critical perspective, approaches using inactive biomass, live biomass, and biogenic compounds, showcasing the diversity of strategies and discussing reaction parameters, advantages and disadvantages, challenges, and potential for valorization of generated by-products. While ongoing research focuses on optimizing operational times and metal recovery efficiencies, bioprocessing approaches still offer significant potential for metal recovery from e-waste. These approaches include lower environmental impact by reducing energy consumption and effluent treatments and the ability to recover metals from complex e-waste streams, paving the way for a more circular economy in the electronics industry. Full article

Bioremediation is widely recognized as a promising and efficient approach for the elimination of Cd from contaminated paddy soils. However, the Cd removal efficacy achieved through this method remains unsatisfactory and is accompanied by a marginally higher cost. Cysteine has the potential to improve the bioleaching efficiency of Cd from soils and decrease the use cost since it is green, acidic and has a high Cd affinity. In this study, different combination modes of cysteine and microbial inoculant were designed to analyze their effects on Cd removal and the soil microbial community through the sequence extraction of Cd fraction and high-throughput sequencing. The results demonstrate that the mixture of cysteine and the microbial inoculant was the best mode for increasing the Cd removal efficiency. And a ratio of cysteine to microbial inoculant of 5 mg:2 mL in a 300 mL volume was the most economically efficient matching. The Cd removal rate increased by 7.7–15.1% in comparison with the microbial inoculant treatment. This could be ascribed to the enhanced removal rate of the exchangeable and carbonate-bound Cd, which achieved 94.6% and 96.1%, respectively. After the treatment, the contents of ammonium nitrogen (NH₃–N), total phosphorus (TP), available potassium (AK), and available phosphorus (AP) in the paddy soils were increased. The treatment of combinations of cysteine and microbial inoculant had an impact on the soil microbial diversity. The relative abundances of Alicyclobacillus, Metallibacterium, and Bacillus were increased in the paddy soils. The microbial metabolic functions, such as replication and repair and amino acid metabolism, were also increased after treatment, which benefitted the microbial survival and adaptation to the environment. The removal of Cd was attributed to the solubilizing, complexing, and ion-exchanging effects of the cysteine, the intra- and extracellular adsorption, and the production of organic acids of functional microorganisms. Moreover, cysteine, as a carbon, nitrogen, and sulfur source, promoted the growth and metabolism of microorganisms to achieve the effect of the synergistic promotion of microbial Cd removal. Therefore, this study underscored the potential of cysteine to enhance the bioremediation performance in Cd-contaminated paddy soils, offering valuable theoretical and technical insights for this field. Full article

Biological charcoal loaded with nano zero-valent iron (nZVI@BC) was synthesized using the bioleaching co-pyrolysis method. This study analyzed the formulation sequence of nZVI@BC and its influence on chromium elimination from water and soil, along with the involved mechanisms. The bioleaching method facilitated ionic iron incorporation onto biochar in the form of yellow potassium ferroalum compounds, which were reduced to Fe⁰ by H₂, CO, and CH₄ generated during biomass co-pyrolysis. In aqueous conditions, the removal capacity of Cr(VI) by nZVI@BC increased by 72.01% and 66.92% compared to biochar (BC) and biochar–bioleachate composite (BBC), respectively. Under optimal conditions, nZVI@BC eliminated 90.11% of 20 mg/L Cr(VI), with experimental data fitting the Freundlich and pseudo-second-order kinetic models. The nZVI@BC also showed a passivation effect on chromium in soil; after 45 days, the exchangeable state of chromium was reduced by 12.89%, while the residual state increased by 10.45%. This enhancement in chromium elimination from soil was evident, as the residual state increased more for nZVI@BC (10.45%) than for BC alone (9.67% and 8.48%). Soil physicochemical properties and microbial community abundance improved as well. Cr(VI) removal mechanisms involved adsorption, reduction, and co-precipitation in water, while soil mechanisms included surface adsorption, electrostatic attraction, ion exchange, and complexation. The synthesis of nZVI@BC offers a novel method for creating iron-modified materials to effectively remove Cr(VI). Full article

Oil sand tailings from bitumen extraction contain various contaminants, including polycyclic aromatic hydrocarbons, BTEX, and naphthenic acids, which can leak into surrounding environments, threatening aquatic ecosystems and human health. These tailings also contribute to environmental issues such as habitat disruption and greenhouse gas emissions. Despite these challenges, oil sand tailings hold significant potential for waste-to-resource recovery as they contain valuable minerals like rare earth elements (REEs), titanium, nickel, and vanadium. Traditional metal extraction methods are environmentally damaging, requiring high energy inputs and generating dust and harmful emissions. Furthermore, the coating of hydrocarbons on mineral surfaces presents an additional challenge, as it can inhibit the efficiency of metal extraction processes by blocking access to the minerals. This highlights the need for alternative, eco-friendly approaches. Bioleaching, which uses microorganisms to extract metals, emerges as a sustainable solution to unlock the valuable metals within oil sand tailings. This review discusses the minerals found in oil sand tailings, the challenges associated with their extraction, methods from hydrocarbon removal from minerals, and bioleaching as a potential metal recovery method. Full article

Different mixed cultures of extremely thermoacidophilic microorganisms were used for bioleaching of metalliferous industrial dust waste derived from the basic oxygen furnace (BOF) steelmaking process. Such mixed cultures can extract various metals from multi-metallic BOF-dust waste, improving the metal dissolution and bioleaching performance in frames of metal recycling processes to assist circular economies and waste management. The results of the investigation showed that mixed cultures of thermoacidophilic archaea of the order Sulfolobales (Acidianus spp., Sulfolobus spp., and Metallosphaera sedula) during their growth in laboratory glass bioreactors provided a superior bioleaching system to Acidianus manzaensis alone. Depending on the composition of mixed thermoacidophilic cultures, extraction of various metals from BOF-dust could be achieved. Among the three different types of mixed cultures tested, the mixed culture system of A. manzaensis, A. brierleyi, and S. acidocaldarius was most effective for extraction of major elements (Fe, Ca, Zn, Mn, and Al). The mixed culture of A. manzaensis, A. brierleyi, and M. sedula showed high performance for bioleaching of most of the minor elements (Cu, Ni, Pb, Co, Mo, and Sr). The efficient ability of mixed cultures to colonise the mineral matrix of the metal waste product was observed via scanning electron microscopy, while their metal extraction capacities were analysed by inductively coupled plasma mass spectrometry. These investigations will promote the further design of microbial consortia in order to break down the solid matrix and efficiently extract metals from metalliferous waste materials. Full article

Against the backdrop of the increasing copper demand in a low-carbon economy, this work statistically forecasted the distribution of China’s copper tailings for the first time, and then characterized them as finely crushed and low-grade mining solid wastes containing copper mainly in the form of chalcopyrite, bornite, covelline, enargite and chalcocite based on available research data. China is the globally leading refined copper producer and consumer, where the typical commercial-scale bioleaching of copper tailings is conducted in the Dexing, Zijinshan and Jinchuan mining regions. And these leaching processes were compared in this study. Widely used chemolithoautotrophic and mesophilic bacteria are Acidithiobacillus, Leptospirillum, Acidiphilium, Alicyclobacillus and Thiobacillus with varied metal resistance. They can be used to treat copper sulfide tailings such as pyrite, chalcopyrite, enargite, chalcocite, bornite and covellite under sufficient dissolved oxygen from 1.5 to 4.1 mg/L and pH values ranging from 0.5 to 7.2. Moderate thermophiles (Acidithiobacillus caldus, Acidimicrobium, Acidiplasma, Ferroplasma and Sulfobacillus) and extreme thermophilic archaea (Acidianus, Metallosphaera, Sulfurococcus and Sulfolobus) are dominant in leaching systems with operating temperatures higher than 40 °C. However, these species are vulnerable to high pulp density and heavy metals. Heterotrophic Acidiphilium multivorum, Ferrimicrobium, Thermoplasma and fungi use organic carbon as energy to treat copper oxides (malachite, chrysocolla and azurite) and weathered sulfides (bornite, chalcocite, digenite and covellite) under a wide pH range and high pulp density. We also compared autotrophs in a planktonic state or biofilm to treat different metal sulfides using various sulfur-cycling enzymes involved in the polysulfide or thiosulfate pathways against fungi that produce various organic acids to chelate copper from oxides. Finally, we recommended a bioinformatic analysis of functional genes involved in Fe/S oxidization and C/N metabolism, as well as advanced representation that can create new possibilities for the development of high-efficiency leaching microorganisms and insight into the mechanisms of bioleaching desired metals from complex and low-grade copper tailings. Full article

Bioleaching, a process catalyzed by acidophilic microorganisms, offers a sustainable approach to metal extraction from sulfide minerals. Chalcopyrite, the world’s most abundant copper sulfide, presents challenges due to surface passivation limiting its bioleaching efficiency. Also, indigenous species and microbial communities may present high copper extraction rates and offer new possibilities for application in bioleaching processes. This study examines the bioleaching potential of microbial isolates and communities obtained from Amolanas Mine in Chile. Samples were collected, cultivated, and identified by Sanger sequencing. The bioleaching potential and biofilm formation of isolates and enrichments were evaluated on pyrite and chalcopyrite. The results show the isolation of nine Leptospirillum and two Acidithiobacillus strains. The bioleaching experiments demonstrated good copper bioleaching potentials of the Leptospirillum I2CS27 strain and EICA consortium (composed mainly of Leptospirillum ferriphilum, Acidiphilium sp., and Sulfobacillus thermosulfidooxidans), with 11% and 25% copper recovery rates, respectively. Microbial attachment to the surface mineral was not mandatory for increasing the bioleaching rates. Our findings underscore the importance of indigenous microbial communities in enhancing copper bioleaching efficiency. Full article

The continuous dumping of industrial solid wastes into the immediate environment is incommodious since these waste materials cause pollution and serious hazards to human health. In addition, these solid wastes are complex and consist of toxic chemical substances, heavy metals, and valuable metals, hence warranting treatment before disposal. Bioleaching is a green and sustainable technology for the solubilization and mobilization of metals from solid matrices. The leaching efficacy is contingent on the types and physiology of the organisms, the elemental content of the solid wastes, and the presence of appropriate bioprocess parameters at optimum conditions. Extremophilic microbes, including thermophiles, acidophiles, alkaliphiles, and halophiles, are recognized as excellent biological agents for the efficient bioextraction of metals from industrial solid wastes due to their aptitude for survival under harsh bioleaching conditions. Therefore, this review provides insights into the employability of extremophilic microorganisms as a biofactory for the recovery of valuable metals from various industrial solid wastes. More so, it discusses the sustainability of the bioleaching technique in terms of its life cycle assessment (LCA) and techno-economic analysis. Full article

Given the current highest demand in history for raw materials, there is a growing demand for the recovery of key metals from secondary sources, in order to prevent metal depletion and to reduce the risk of toxic discharges into the environment. This paper focuses on the current nature-based solutions (i.e., biomining and bioleaching) applied to resource recovery (metals) from solid matrices. Biomining exploits the potential of microorganisms to facilitate the extraction and recovery of metals from a wide range of waste materials as an interesting alternative, replacing primary raw materials with secondary material resources (thus improving metal recycling rates in the context of the circular economy). Special attention was paid to the analysis of metal biomining from a process sustainability perspective. In this regard, several supporting tools (e.g., life cycle assessment, LCA), developed to assist decision-makers in the complex process of assessing and scaling-up remediation projects (including biomining), were discussed. The application of LCA in biomining is still evolving, and requires comprehensive case studies to improve the methodological approach. This review outlines the fact that few studies have focused on demonstrating the environmental performance of the biomining process. Also, further studies should be performed to promote the commercial opportunities of biomining, which can be used to recover and recycle metals from solid matrices and for site remediation. Despite some important disadvantages (poor process kinetics; metal toxicity), biomining is considered to be a cleaner approach than conventional mining processes. However, implementing it on a large scale requires improvements in regulatory issues and public acceptance. Full article