Search Results (13)

Water-based (meth)acrylic (co)polymer dispersions are produced on a large scale for various applications including coatings, adhesives, paints, and construction materials. A major benefit of waterborne polymer dispersions as compared to more traditional solvent-based alternatives is the low volatile organic compound (VOC) content, which results in an improved environmental profile. Following the trend of sustainability that has driven the growth of acrylic dispersions, recent research has focused on further enhancing the properties of these products by incorporating biobased materials such as polysaccharides (e.g., cellulose, starch, chitin, and chitosan), and proteins (e.g., casein, soy protein, and collagen). Amongst a large number of benefits, the incorporation of biomaterials can serve to decrease the amount of petroleum-based polymers in the formulation and can also contribute to enhance the physical properties of the resulting bio-composites. In this review, the beneficial role of these biopolymers when combined with waterborne acrylic systems is summarized. Recent advances in the use of these biobased and biodegradable materials are covered, aiming to provide guidance for the development of more sustainable, high-performance latex-based bio-composites with minimal environmental impact. Full article

Recent advancements in polymer materials have enabled the synthesis of bio-based monomers from renewable resources, promoting sustainable alternatives to fossil-based materials. This study presents a novel zwitterionic surfactant, SF, derived from 10-undecenoic acid obtained from castor oil through a four-step reaction, achieving a yield of 78%. SF has a critical micelle concentration (CMC) of 1235 mg/L, slightly higher than the commercial anionic surfactant Rhodacal DS-4 (sodium dodecyl benzene sulfonate), and effectively stabilizes monomer droplets, leading to excellent conversion and stable latex formation. The zwitterionic groups in SF enhance adhesion to hydrophilic substrates (glass, stainless steel, and skin). Films produced with SF exhibit outstanding water resistance, with only 18.48% water uptake after 1800 min, compared to 81% for the control using Rhodacal DS-4. Notably, SF maintains low water uptake across various concentrations, minimizing water penetration. Thus, the synthesized SF demonstrates improved adhesive properties and excellent water resistance in emulsion polymerization applications, highlighting its potential as a sustainable, high-performance alternative to petrochemical surfactants. Full article

This study presents a novel approach in enhancing the flexural strength of sisal fiber cement composites by employing a dual coating technique with natural rubber latex and expanded perlite to the sisal fibers. The effects of different fiber content (0.25, 0.5, 0.75, 1, 1.25, and 1.5 wt%) and fiber length (1, 2, and 3 cm) on the physical and mechanical properties of sisal fiber cement were also studied. The physical properties, including bulk density and water absorption, were evaluated via the Archimedes method. Flexural strength was measured using the 3-point bending method, and microstructure was observed using a scanning electron microscope (SEM) and an optical microscope (OM). As the fiber content and length increase, the bulk density of the sisal fiber cement decreases. However, composites utilizing coated fibers consistently exhibit a higher bulk density than those utilizing uncoated fibers, attributed to enhanced adhesion and reduced porosity. The water absorption of sisal fiber cement increases with fiber content, but it is mitigated by the natural rubber latex coating, which prevents fiber–water absorption, and by expanded perlite, which reduces voids in the matrix. Composites containing coated fibers consistently exhibit superior flexural strength compared to those with uncoated fibers. The highest flexural strength values of 5.58 MPa were observed in composites utilizing 3 cm of coated fiber with 0.25 wt% fiber content. Microstructure analysis reveals a well-bonded interface in coated fibers, emphasizing the positive impact of coating on mechanical performance. The incorporation of coated sisal fibers effectively improves adhesion, water resistance, and flexural strength, offering sustainable and durable construction materials. The achieved results can serve as the guidelines for the development of a high-performance bio-based construction materials with improved durability and reduced environmental impact. Full article

In the present research, a plant-based leather substitute material or leather alternative was developed from natural rubber (NR) and pineapple leaf fiber (PALF) using a simple process. Pineapple leaf fiber was extracted from waste pineapple leaves using a mechanical method. Untreated PALF (UPALF) and sodium hydroxide-treated PALF (TPALF) were then formed into non-woven sheets using a paper making process. PALF non-woven sheets were then coated with compounded natural rubber latex at three different NR/PALF ratios, i.e., 60/40, 50/50, and 40/60. Epoxidized natural rubber with an epoxidation level of 10% (ENR) was used as an adhesion promoter, and its content was varied at 5, 10, and 15% by weight of the total rubber. The obtained leathers were characterized in terms of tensile properties, tear strength, and hardness. The internal structure of the leathers was observed with a scanning electron microscope. Comparison of these properties was made against those reported in the literature. It was found that the leather with NR/PALF equal to 50/50 was the most satisfactory; that prepared from TPALF was softer and had greater extension at break. With the addition of ENR at 5%, the stress-strain curve of each respective leather increased significantly, and as the amount of ENR was increased to 10 and 15%, the stresses at corresponding strains dropped to lower values but remained higher than that without ENR. PALF leather prepared in this study has comparable or better properties than other alternative leathers reported in the literature and is much stronger than that made from mushrooms. Thus, this type of leather alternative offers unique characteristics of being bio-based and having a lower carbon footprint. Full article

In this work, two bio-based raw materials, rapeseed oil and technical-grade oleic acid, were modified to yield acrylated monomers. Polymeric latexes designed for coating applications were synthesized using emulsion polymerization. Methyl methacrylate and butyl acrylate were copolymerized with various ratios of the acrylated bio-based monomers (0–20 wt.% in the monomer mixture). The polymerization with high monomer conversion and low coagulum content was successfully performed up to the content of 15 wt.% of the bio-based monomers, leading to long-term stable latexes. The asymmetric flow field flow fractionation coupled with a multi-angle light scattering detector was used to describe the molar mass distribution of the synthesized copolymers. Ultra-high molar mass fractions were detected in copolymers comprising the bio-based monomers due to the presence of multi-acrylated bio-based ingredients originating from linoleic and linolenic fatty acids. This phenomenon became more pronounced for the rapeseed oil-originated monomer. The prepared latexes comprising copolymerized bio-based monomers showed comparable or even better coating performance in terms of gloss and water resistance in comparison with the reference acrylic coating, which makes the acrylated vegetable oil-based monomers attractive for the manufacturing of sustainable water-borne materials in the coating industry. Full article

Infrastructure developments in recent decades have led to increasing demand for high-performance paints for construction and decorative purposes. Emulsion paint is water-based paint that is commonly used for coating the internal and external surfaces of a building. The quality and performance of this emulsion paint are highly dependent on its constituent components, such as binders, pigment, solvents, and additives. Emulsion paints initially used conventional formaldehyde-based binders and were, for some reason, prohibited from being used in paints due to health and environmental issues. The development of bio-based paints with natural rubber latex (NRL) has the potential to be developed as an emulsion paint binder. The results showed that NRL grafting of styrene monomer or MMA showed much better resistance to wet scrub and abrasion than PVAc at a monomer concentration of 20%, for styrene, and 30%, for MMA, with washability values reaching each of 11 and 12 cycles at 4% binder concentration. The NgSt20-4 and NgMMA30-4 binders’ abilities to overcome wet scrub and abrasion increased with increasing paint binder concentrations, reaching 22 and 23 cycles at 10% binder concentration. Overall, the combination of NRL grafted with MMA monomer and 30% PVAc showed better performance and could compete with commercial binders such as PVAc. Adding methyl methacrylate monomer increases the adhesion and cohesion properties of the binder and increases the binder’s resistance to scrubbing and wet abrasion. However, the combination of NRL grafted MMA and 30% PVAc showed the same effectiveness as NRL grafted MMA without PVAc, with more economical production costs. Full article

To investigate the utility of acrylic monomers from various plant oils in adhesives manufacturing, 25–45 wt. % of high oleic soybean oil-based monomer (HOSBM) was copolymerized in a miniemulsion with commercially applied butyl acrylate (BA), methyl methacrylate (MMA), or styrene (St). The compositions of the resulting ternary latex copolymers were varied in terms of both “soft” (HOSBM, BA) and “rigid” (MMA or St) macromolecular fragments, while total monomer conversion and molecular weight of copolymers were determined after synthesis. For most latexes, results indicated the presence of lower and higher molecular weight fractions, which is beneficial for the material adhesive performance. To correlate surface properties and adhesive performance of HOSBM-based copolymer latexes, contact angle hysteresis (using water as a contact liquid) for each latex-substrate pair was first determined. The data showed that plant oil-based latexes exhibit a clear ability to spread and adhere once applied on the surface of materials differing by polarities, such as semicrystalline polyethylene terephthalate (PET), polypropylene (PP), bleached paperboard (uncoated), and tops coated with a clay mineral paperboard. The effectiveness of plant oil-based ternary latexes as adhesives was demonstrated on PET to PP and coated to uncoated paperboard substrates. As a result, the latexes with high biobased content developed in this study provide promising adhesive performance, causing substrate failure instead of cohesive/adhesive break in many experiments. Full article

In this study, Arabic gum/ carboxylic butadiene-acrylonitrite latex aerogels (AG/XNBRL) hybrid aerogel was successfully prepared by a green method, i.e., the combination of latex compounding and vacuum freeze-drying process. After that, the obtained composites were subjected to a high temperature treatment to crosslink the rubber phase. It was found that the AG in the AG/XNBRL hybrid aerogel could act as a framework to improve the dimensional stability of the aerogel, while the XNBRL phase could significantly improve the mechanical flexibility of the ensuing composite. Compared to the AG aerogel which is highly brittle in nature, the AG/XNBRL hybrid aerogel not only exhibits significantly enhanced toughness, but also shows improved thermal stability and sound absorption performances; for instance, the half weight loss (50%) temperature and average sound adsorption coefficient for aerogel containing 30 wt% XNBRL is 344 °C and 0.585, respectively, which are superior to those of neat AG aerogel. Overall, this work provides novel inspiration to prepare the mechanical robust bio-based aerogel for the sound absorption application. Full article

The interest in the development of biobased adhesives has increased due to environmental concerns. Moreover, as the production of engineered wood products (EWPs) is expected to grow, the wood adhesives market needs to transit toward formaldehyde-free products. Cellulose nanoparticles (CNPs) are a material with unique properties and advantages for producing hybrid materials as biobased wood adhesives. Besides their traditional use as reinforcing additives, CNPs can be incorporated at the beginning of the polymerization reaction to form in situ polymerized hybrid adhesives with better mechanical and physicochemical properties than the neat adhesive. Despite their outstanding characteristics, CNPs are still an emerging nanomaterial in the wood adhesive field, and the studies are incipient. This review explores the utilization of CNPs in heterogeneous polymerization for the production of polyvinyl acetate, polymeric isocyanates, waterborne polyurethane systems, and other waterborne polymer latexes. The main challenges are discussed, and some recommendations are set down for the manufacture of these novel hybrid nanocomposites. Full article

This study demonstrated that polymerization behavior of plant oil-based acrylic monomers (POBMs) synthesized in one-step transesterification reaction from naturally rich in oleic acid olive, canola, and high-oleic soybean oils is associated with a varying mass fraction of polyunsaturated fatty acid fragments (linoleic (C18:2) and linolenic (C18:3) acid esters) in plant oil. Using miniemulsion polymerization, a range of stable copolymer latexes was synthesized from 60 wt.% of each POBM and styrene to determine the impact of POBM chemical composition (polyunsaturation) on thermal and mechanical properties of the resulted polymeric materials. The unique composition of each plant oil serves as an experimental tool to determine the effect of polyunsaturated fatty acid fragments on POBM polymerization behavior and thermomechanical properties of crosslinked films made from POBM-based latexes. The obtained results show that increasing polyunsaturation in the copolymers results in an enhanced crosslink density of the latex polymer network which essentially impacts the mechanical properties of the films (both Young’s modulus and toughness). Maximum toughness was observed for crosslinked latex films made from 50 wt.% of each POBM in the monomer feed. Full article

CeO₂ nanoparticles were incorporated in waterborne binders containing high biobased content (up to 70%) in order to analyze the anticorrosion performance for direct to metal coatings. Biobased binders were synthesized by batch miniemulsion polymerization of 2-octyl acrylate and isobornyl methacrylate monomers using a phosphate polymerizable surfactant (Sipomer PAM200) that lead to the formation of phosphate functionalized latexes. Upon the direct application of such binders on steel, the functionalized polymer particles were able to interact with steel, creating a thin phosphatization layer between the metal and the polymer and avoiding flash rust. The in situ incorporation of the CeO₂ nanoparticles during the polymerization process led to their homogeneous distribution in the final polymer film, which produced outstanding anticorrosion performance according to the Electrochemical Impedance Spectroscopy measurements. In fact, steel substrates coated with the hybrid polymer film (30–40 µm thick) showed high barrier corrosion resistance after 41 days (~1000 h) of immersion in NaCl water solution and active inhibition capabilities thanks to the presence of the CeO₂ nanoparticles. This work opens the door to the fabrication of sustainable hybrid anticorrosion waterborne coatings. Full article

In recent years, polymer chemistry has experienced an intensive development of a new field regarding the synthesis of aliphatic and aromatic biobased monomers obtained from renewable plant sources. A one-step process for the synthesis of new vinyl monomers by the reaction of direct transesterification of plant oil triglycerides with N-(hydroxyethyl)acrylamide has been recently invented to yield plant oil-based monomers (POBMs). The features of the POBM chemical structure, containing both a polar (hydrophilic) fragment capable of electrostatic interactions, and hydrophobic acyl fatty acid moieties (C₁₅-C₁₇) capable of van der Waals interactions, ensures the participation of the POBMs fragments of polymers in intermolecular interactions before and during polymerization. The use of the POBMs with different unsaturations in copolymerization reactions with conventional vinyl monomers allows for obtaining copolymers with enhanced hydrophobicity, provides a mechanism of internal plasticization and control of crosslinking degree. Synthesized latexes and latex polymers are promising candidates for the formation of hydrophobic polymer coatings with controlled physical and mechanical properties through the targeted control of the content of different POBM units with different degrees of unsaturation in the latex polymers. Full article

The substitution of petroleum-based synthetic polymers in latex formulations with sustainable and/or bio-based sources has increasingly been a focus of both academic and industrial research. Emulsion polymerization already provides a more sustainable way to produce polymers for coatings and adhesives, because it is a water-based process. It can be made even more attractive as a green alternative with the addition of starch, a renewable material that has proven to be extremely useful as a filler, stabilizer, property modifier and macromer. This work provides a critical review of attempts to modify and incorporate various types of starch in emulsion polymerizations. This review focusses on the method of initiation, grafting mechanisms, starch feeding strategies and the characterization methods. It provides a needed guide for those looking to modify starch in an emulsion polymerization to achieve a target grafting performance or to incorporate starch in latex formulations for the replacement of synthetic polymers. Full article