Search Results (99)

In this work, we present the fabrication of low-cost, stable nanocellulose colloidal suspensions with an average particle size of approximately 160 nm, produced via a straightforward, solvent-free ultrasonication process that eliminates the need for corrosive chemicals or energy-intensive mechanical treatments. The resulting nanocellulose suspensions were utilized as reinforcing additives in urea-formaldehyde (UF) resins, which were subsequently applied in the production of particle boards. This approach addresses the increasing EU regulatory constraints regarding low formaldehyde-to-urea (F/U) molar ratios and the broader need for biobased, eco-friendly alternatives in the wood adhesive industry. Mechanical testing of the nanocellulose reinforced boards revealed notable improvements in the internal bond strength and modulus of rupture, along with a significant decrease in formaldehyde release compared to boards produced with conventional UF resins. These findings highlight the potential of ultrasonication-derived nanocellulose as an environmentally friendly, cost-effective additive to enhance the mechanical performance and reduce the environmental impact of UF-based wood composites. Full article

Wood adhesives play a critical role in the wood processing industry; however, traditional formaldehyde-based adhesives pose health risks and are reliant on non-renewable resources. This study aims to develop a bio-based wood adhesive with excellent water resistance, focusing on environmentally friendly solutions. The synthesis of an oxidized starch-lignin (OSTL) composite adhesive was accomplished by modifying starch via oxidation and subsequent cross-linking with lignin. Ammonium persulfate (APS) was employed for oxidation of starch, introducing aldehyde groups that upgrade its reactivity with lignin. Subsequently, the oxidized starch (OST) was cross-linked with the phenolic rings of lignin, resulting in a strong network structure. The oxidation of starch and its cross-linking mechanism with lignin were investigated using the Fourier transform infrared (FT-IR), proton nuclear magnetic resonance (1H-NMR), and X-ray photoelectron spectroscopy (XPS) techniques, proving the formation of aldehyde and carboxyl groups with subsequent reaction possibilities. The effects of oxidant dosage, oxidation time, and the ratio of starch to lignin on the adhesive properties were systematically studied. The results demonstrated that the OSTL adhesive, prepared under optimized conditions, exhibited outstanding adhesion strength (1.23 MPa in dry state) and water resistance (0.94 MPa after 24 h cold water immersion, 1.04 MPa after 3 h in hot water, and 0.69 MPa after 3 h in boiling water), significantly outperforming conventional wood adhesives in terms of cold water, hot water, and boiling water resistance. In addition, the thermal behavior of the OSTL adhesive was further validated using differential scanning calorimetry (DSC) as well as thermogravimetric analysis (TGA). This study presents new insights and technical support for the development of green, environmentally friendly, and highly water-resistant lignin-based bio-adhesives. Full article

In this work, we sought to study the properties of OSB panels manufactured with new green adhesives for wood that can replace formaldehyde-based wood adhesives currently on the market. After the manufacturing of the OSB panels, physical, mechanical, thermal, and formaldehyde emissions tests were performed according to international standards. From the results, it was found that OSB panels produced with green adhesives are less susceptible to color change after UV exposure than an OSB panel manufactured with phenol-formaldehyde adhesive. Furthermore, the OSB panels produced with green adhesives presented statistically the same dimensional stability as an OSB panel manufactured with phenol-formaldehyde adhesive. In terms of mechanical properties, sample OSB-1 outperformed the control sample by 7% (MOE flatwise) and 13% (MOR edgewise) and reached 68% of the tensile strength, 85% of the internal bond strength, and 87% of the Janka hardness of the control sample. Regarding the mechanical properties and formaldehyde emissions evaluation results, all three OSB samples tested could be classified into OSB/2 of the E1 classification, which means that the OSB panels produced with green adhesives presented a performance comparable to that of the OSB panels manufactured with a formaldehyde-based wood adhesive. Hence, the green adhesives could be a potential replacement for the phenol-formaldehyde adhesive in the manufacturing of OSB panels because they yielded, in most cases, results equal to those for a control OSB panel. Full article

This work aimed at replacing per- or poly-fluoroalkyl substance (PFAS)-based food-serving containers with wood-based, oil- and grease-resistant food-serving containers. A novel container was developed by laminating wet cellulose nanofibril (CNF) films to both sides of yellow birch wood veneer using a food-grade polyamide–epichlorohydrin additive (PAE) as an adhesive. CNFs significantly improved the wood veneer container’s mechanical strength and barrier properties. The container’s mechanical testing results showed significant increases in flexural strength and modulus of elasticity (MOE) values in both parallel and perpendicular directions to the grain. All formulations of the container showed excellent oil and grease resistance properties by passing “kit” number 12 based on the TAPPI T 559 cm-12 standard. The water absorption tendency of the formulation treated at higher temperature, pressure, and longer press time showed similar performance to commercial paper plates containing PFASs. The developed composite demonstrates superior flexural strength and barrier properties, presenting a sustainable alternative to PFASs in food-serving containers. Both wood and CNFs stand out for their remarkable eco-friendliness, as they are biodegradable and naturally compostable. This unique characteristic not only helps minimize waste but also promotes a healthier environment. If scaled up, these novel containers may present a solution to the oil/grease resistance of bio-based food containers. Full article

The enhanced use of wood residues from the timber industry contributes to mitigating the global climate crisis. Currently, bark, a by-product of the timber industry, is primarily burned for thermal energy generation. However, with the growing demand for lignocellulosic products and the emphasis on extending life cycles, it would be more beneficial to prioritize substantial uses of bark over thermal utilization. Although numerous methods for substantial bark utilization have been explored, a significant untapped potential remains. The extractives obtained through water extraction, for instance, can be applied to various further uses like biopolymers or medical applications. This study investigates the impact of hot water extraction on the mechanical and physical properties of bark-based panels, with the aim of extending the life cycle of tree bark and its valorization in bio-based composites. The findings demonstrate that hot water extraction can enhance the bending properties (modulus of rupture, modulus of elasticity) of bark-based panels. Additionally, the extractives obtained from the process have potential applications in the pharmaceutical and adhesive industries. The study also includes an LCIA that highlights the differences between the three scenarios addressed in this research, namely energy generation from bark-based biomass, extraction of bark, and use of extracted bark residues in the production of bark-based particleboard. Full article

Alkyd resins are still one of the most important classes of binders for paint systems. They are outstanding in terms of their versatility of formulations and applications, cost-effectiveness, and durability. Traditionally, they are synthesized using phthalic anhydride, polyalcohols with three or four functional groups (pentaerythritol, glycerol, and trimethylolpropane), and fatty acids or oils. In this study, new bio-alkyd resins were synthesized with the objective of increasing the bio-based content by substituting phthalic anhydride, thereby also enhancing the biodegradability of coatings. The newly synthesized alkyd resins, formulated with azelaic acid, were used to develop coatings incorporating additives while avoiding cobalt-based driers. Additional agents such as leveling, wetting, and anti-skinning agents, were also included. Paints were applied to wood substrates and dried at room temperature. The resulting films were characterized by pendulum hardness, transparency, and color by colorimetry, cross-cut test, contact angle, and gloss. Thermal properties were analyzed by Differential Scanning Calorimetry (DSC), and Total Organic Carbon (TOC) content and aerobic biodegradation were also evaluated. The resulting coating films exhibited good mechanical performance, with hardness values ranging from 132 to 148 Persoz oscillations and strong adhesion to wood substrates (smooth cross-cut edges, Class 0). Significant biodegradability (70% in less than 90 days) was demonstrated under composting conditions, which was considerably higher than that of a commercial reference alkyd coating (34.7%) under the same conditions. These findings suggest that the developed bio-alkyd coatings formulated with azelaic acid and DCO-FA without cobalt-based driers represent a promising alternative to conventional phthalic acid-based alkyds. These novel coatings move closer to fully bio-based formulations and offer enhanced biodegradability, making them a more sustainable option for coating applications. Full article

The growing environmental concerns associated with petrochemical-based adhesives have driven interest in sustainable alternatives. This study investigates the use of bio-oil, derived from municipal sewage sludge (MSS) through hydrothermal liquefaction (HTL), as a reactive filler in polymeric methylene diphenyl diisocyanate (pMDI) wood adhesives. The bio-oil, rich in hydroxyl and carbonyl functional groups, was characterized using FTIR (Fourier transform infrared spectroscopy), elemental analysis, and NMR (nuclear magnetic resonance). These functional groups interact with the isocyanate groups of pMDI, enabling crosslinking and enhancing adhesive performance. Various MSS bio-oil and pMDI formulations were evaluated for tensile shear strength on Southern yellow pine veneers under dry and wet conditions. The formulation with a 1:4 bio-oil to pMDI weight ratio exhibited the best performance, achieving tensile shear strengths of 1.96 MPa (dry) and 1.66 MPa (wet). Higher bio-oil content led to decreased adhesive strength, attributed to reduced crosslinking and increased moisture sensitivity. This study demonstrates the potential of MSS-derived bio-oil as a sustainable additive in pMDI adhesives, offering environmental benefits without significantly compromising adhesive performance and marking a step toward greener wood adhesive solutions. Full article

The corrosive behavior of steel reinforcements causes issues in the concrete industry. To overcome this issue, alternative noncorrosive reinforcements such as polymer fibers could be used. However, as environmental protection becomes more important, sustainability must also be considered in the solution. An alternative to polymers based on raw oil is bio-based polymers. This study investigates the suitability of polymer fibers produced from polybutylene succinate together with cellulose and wood fillers as concrete reinforcements. Different mixtures of polybutylene succinate, cellulose, and wood fillers were created, and fibers were produced using a multiple drawing process. The fibers were tested using tensile tests, a single-fiber pull-out test, contact angle measurements, reflected light microscopy, density measurements, and thermogravimetric analysis. The fillers were shown to decrease the mechanical properties as the particle size and filler amount increased, resulting in a reduction in Young’s modulus and tensile strength of 55% and 70%, respectively, while adhesion to concrete increased with particle size from 0.31 ± 0.02 N/mm² without filler to 0.90 ± 0.10 N/mm² for the best-performing material combination. Reflected light microscopy images show changes in the fiber surface before and after pull-out. The fiber density decreased from 1.26 ± 0.05 g/cm³ to 0.91 ± 0.04 g/cm³ with an increasing filler amount and particle size for a compound with 10 weight percent of wood filler 1. The fiber thermal stability decreased slightly with the addition of filler. The greatest effect was a reduction in the temperature to ≈58 °C at 1% weight loss when 10 weight percent of wood was added. This study proves the possibility of using bio-based materials as concrete reinforcements. Full article

The food packaging industry is one of the fastest growing sectors of our economy, with a large contribution to environmental concerns due to the extensive use of fossil-derived materials. Combining wood-based materials, such as particleboards, with bio-adhesives may offer a great opportunity to develop sustainable packaging solutions with active antioxidant properties. In the present work, a phenolic extract of poplar bark was produced and bio-adhesives were formulated using citric acid as a cross-linker. The impact of citric acid content on the chemical and bonding properties of bio-adhesives was evaluated. Additionally, the impact of the temperature of curing on their antioxidant capacity was also accessed. The bio-adhesives were applied in the production of particleboards, using poplar veneer particles as raw material. The composite materials exhibit high mechanical resistance, fulfilling the requirement of PB type P1, with remarkable antioxidant activity, opening a possibility to be employed in an active packaging solution. Full article

Currently, wood-based panels are mainly made from wood and adhesives containing formaldehyde. With the growing demand for raw materials and increasing concern for human health, the use of residues from annual crops to manufacture binder-free biodegradable biomass boards has attracted increasing interest. The aim of this study was to develop a biodegradable bio-board without any adhesives using eggplant straw fibers. The bio-boards were produced via simple mechanical refinement of eggplant straw fibers and were formed under pressures of 2.0 MPa, 3.5 MPa, 5.0 MPa, 6.5 MPa, and 8.0 MPa. The mechanical properties and dimensional stability of the manufactured bio-boards were evaluated. With increasing applied pressure, the bending rupture stress of the bio-boards increased from 27.69 MPa to 45.29 MPa, the tensile rupture stress varied from 12.45 MPa to 24.62 MPa, the water absorption decreased from 91.45% to 88.29%, and the contact angle increased from 89.67° to 90.45°. The bio-boards were subjected to morphological analysis (SEM) and porosity and crystallinity measurements (XRD), and the results indicated that the water absorption of the bio-boards was due to a combination of porosity and crystallinity. The results showed that eggplant straw is suitable for manufacturing bio-boards. Full article

This study explores the potential of using underutilized materials from agricultural and forestry systems, such as rice husk, wheat straw, and wood strands, in developing corrugated core sandwich panels as a structural building material. By leveraging the unique properties of these biobased materials within a corrugated geometry, the research presents a novel approach to enhancing the structural performance of such underutilized biobased materials. These biobased materials were used in different lengths to consider the manufacturing feasibility of corrugated panels and the effect of fiber length on their structural performance. The average lengths for wood strands and wheat straws were 12–15 cm and 3–7.5 cm, respectively, while rice husks were like particles, about 7 mm long. Due to the high silica content in rice husk and wheat straw, which negatively impacts the bonding performance, polymeric diphenylmethane diisocyanate (pMDI), an effective adhesive for such materials, was used for the fabrication of corrugated panels. Wood strands and phenol formaldehyde (PF) adhesive were used to fabricate flat outer layers. Flat panels were bonded to both sides of the corrugated panels using a polyurethane adhesive to develop corrugated core sandwich panels. Four-point bending tests were conducted to evaluate the panel’s bending stiffness, load-carrying capacity, and failure modes. Results demonstrated that sandwich panels with wood strand corrugated cores exhibited the highest bending stiffness and load-bearing capacity, while those with wheat straw corrugated cores performed similarly. Rice husk corrugated core sandwich panels showed the lowest mechanical performance compared to other sandwich panels. Considering the applications of these sandwich panels as floor, wall, and roof sheathing, all these panels exhibited superior bending performance compared to 11.2 mm- and 17.42 mm-thick commercial OSB (oriented strand board) panels, which are commonly used as building materials. These sandwich structures supported a longer span than commercial OSB panels while satisfying the deflection limit of L/360. The findings suggest the transformative potential of converting renewable yet underutilized materials into an engineered concept, corrugated geometry, leading to the development of high-performance, carbon-negative building materials suitable for flooring and roof applications. Full article

This minireview presents some unusual but encouraging examples of lignocellulosic-based adhesives and coatings used for metals, glass, and some other difficult-to-adhere materials. The reactions and applications presented are as follows. (i) The reactions of tannins and wood lignin with phosphate salts, in particular triethylphosphate, to adhere and join steel and aluminum to Teflon, in particular for non-stick frying pans. These adhesive coatings have been shown to sustain the relevant factory industrial test of 410 °C for 11 min and, moreover, to present a 50% material loss even at 900 °C for 5 min. (ii) Non-isocyanate polyurethanes (NIPU) based on glucose and sucrose as coatings of steel and glass. These were obtained by the carbonation of carbohydrates through reaction with the inexpensive dimethyl carbonate followed by reaction with a diamine; all materials used were bio-sourced. Lastly, (iii) the use of citric acid-based adhesive coupled with any hydroxyl groups carrying material for coating metals is also described. These three approaches give a clear indication of the possibilities and capabilities of biomaterials in this field. All these are presented and discussed. Full article

The preparation of traditional wood-based panels mostly uses adhesives such as urea-formaldehyde resin and phenolic resin, which not only consumes petrochemical resources but also releases formaldehyde, posing potential health risks to the human body. Lignin, a natural adhesive in plant cells, is characterized by high reactivity, and it is expected to aid in the development of a new generation of green formaldehyde-free adhesives. However, current studies of lignin adhesives have revealed that while strides have been made in reducing formaldehyde emissions, its residual presence remains a concern, an issue which is compounded by inadequate water resistance. Dehydrogenated Polymer (DHP) has a lignin-like structure and good water resistance, offering a new option for the development of formaldehyde-free adhesives. In this paper, DHP and glucuronic acid were reacted with each other in a simulated hot-pressing environment to obtain DHP-glucuronic acid complex, and then the structure of the complex was characterized by infrared nuclear magnetic resonance to verify whether DHP can be efficiently connected with hemicellulose components under hot-pressing conditions. The results showed that the thermal condensation reaction of DHP and glucuronic acid can generate ester bonds at the Cα position in a simulated hot-pressing environment. This paper explores the thermal condensation mechanism of DHP and glucuronic acid, which is helpful for understanding the bonding process between adhesives and components of wood-based panels in the hot-pressing process, and provides key theoretical support for the design of more sustainable lignin adhesives. Full article

Eucalyptus-based glued laminated timber (glulam) was produced to determine the feasibility of a non-destructive method (drilling resistance) to predict the properties of structural elements and add value to lower-quality hardwood species. Glulam was manufactured with formaldehyde (Resorcinol), reference condition, and bio-based (Castor oil-based) adhesives in two assembly schemes, the core composed either of two continuous lamellae each 105 cm long, or of two formed by the juxtaposition of shorter boards (35 and 55 cm). The shear strength of the glue line (f_v0), modulus of elasticity (E_c90), and strength (f_c90) in compression perpendicular to the grain; delamination (DL); and main and extended glue line thicknesses were evaluated. The Resistograph equipment was used to perform the perforation perpendicular to the glue line (samples extracted from the glulam elements) to correlate the properties. The results of this research demonstrate that the scheme of the boards had little effect on the physical and mechanical properties evaluated (except the main glue line and delamination), and the drilling resistance (DR) presents a significant correlation with practically all properties evaluated (variations in density values and other properties are explained by variations in DR values), making it possible to estimate E_c90 and f_c90 with desired precision (R²_adj ≈ 80%). This highlights the feasibility of using this methodology in the quality control of glulam elements. It is concluded that regardless of the adhesive, elements comprising a 105 cm-length core and external lamellae (T1 and control) are indicated for external use, presenting low delamination. Short-length central lamellae adhesively glued with PUR (T2) are not recommended for external applications due to their susceptibility to delamination. However, T2 is indicated for internal environments due to its low production cost. This study also proved the efficiency of using models based on drilling resistance to estimate wood density and its resistance to compression perpendicular to the fiber. Full article

The possibility of producing and designing bio-epoxides based on the natural polyphenol lignin/epoxidized lignin and tannic acids for application as wood adhesives is presented in this work. Lignin and tannic acids contain numerous reactive hydroxyl phenolic moieties capable of being efficiently involved in the reaction with commercial epoxy resins as a substitute for commercial, non-environmentally friendly, toxic amine-based hardeners. Furthermore, lignin was epoxidized in order to obtain an epoxy lignin that can be a replacement for diglycidyl ether bisphenol A (DGEBA). Cross-linking of bio-epoxy epoxides was investigated via FTIR spectroscopy and their prospects for wood adhesive application were evaluated. This study determined that the curing reaction of epoxy resin can be conducted using lignin/epoxy lignin or tannic acid. Tensile shear strength testing results showed that lignin and tannic acid can effectively replace amine hardeners in epoxy resins. Examination of the failure of the samples showed that all samples had a 100% fracture through the wood. All samples of bio-epoxy adhesives displayed significant tensile shear strength in the range of 5.84–10.87 MPa. This study presents an innovative approach to creating novel cross-linked networks of eco-friendly and high-performance wood bio-adhesives. Full article