Search Results (16)

Water injection is widely recognized as one of the most important operational approaches for enhanced oil recovery in oilfields. However, this process faces significant challenges due to the formation of sulfate and carbonate mineral scales caused by high salinity in both injected water and formation water. To address this issue, the use of mineral scale inhibitors has emerged as a valuable solution. In this study, we evaluated the performance of seven machine learning algorithms (Gradient Boosting Machine; k-Nearest Neighbors; Decision Tree; Random Forest; Linear Regression; Neural Network; and Gaussian Process Regression) to predict inhibitor efficiency. The models were trained on a comprehensive dataset of 661 samples (432 for training; 229 for testing) with 66 features including temperature; concentrations of various ions (sodium; calcium, magnesium; barium; strontium; chloride; sulfate; bicarbonate; carbonate, etc.), and inhibitor dosage levels (DTPMP, PPCA, PBTC, EDTMP, BTCA, etc.). The results showed that GPR achieved the highest prediction accuracy with R² = 0.9608, followed by Neural Network (R² = 0.9230) and Random Forest (R² = 0.8822). These findings demonstrate the potential of machine learning approaches for optimizing scale inhibitor performance in oilfield operations Full article

This study introduces a controlled laboratory-scale method for synthesizing barium sulfate, with promising potential for industrial scalability to meet increasing demand for quality and sustainable production. Statistical tools—specifically, design of experiments (DOE) and the D-optimal methodology via DX12.0.3.0 software—were employed to determine optimal reaction parameters. The synthesis process involved the precise control of barium chloride and sulfate concentrations, feed rate, and temperature to ensure the production of barium sulfate. Under optimized conditions (BaCl₂ = 1.5 M, SO₄²⁻ = 0.41 M, flow rate = 2.53 mL/min, temperature = 20.03 °C), a yield of 9.20 g of barium sulfate with a density of 4.25 g/cm³ was achieved. The analysis confirmed the purity of the product, validating its suitability for demanding industrial applications. This approach not only improves product quality but also minimizes waste and reduces operational costs, offering a sustainable and scalable solution for barium sulfate production. These findings mark a meaningful step forward in mineral processing and purification technologies. Full article

Petroleum is an indispensable energy source in modern industrial society, and maintaining the safe and stable operation of its injection and production system is of great significance. To analyze the mechanism of pipeline damage caused by corrosion and scaling in the injection production system, taking a water injection pipeline in an oil field as an example, the causes of corrosion and scaling damage were studied by detecting pipeline samples and analyzing corrosion products and various service conditions of the pipeline. The results showed that there was more scaling on the inner wall of the pipeline, and there was local corrosion in the pipeline sections that had experienced water injection, shutdown, and gas injection conditions, while there was no significant corrosion thinning in the pipeline sections that had only experienced water injection and shutdown conditions. The scale layer formed under water injection conditions is mainly composed of barium strontium sulfate (Ba_0.75Sr_0.25SO₄), barium sulfate (BaSO₄) and a small amount of silica (SiO₂). The main reason for scale formation is the high content of barium ions (Ba²⁺) in the injected water. The corrosion products formed under gas injection conditions, including strontium ions (Sr²⁺) and sulfate ions (SO₄²⁻), are mainly composed of ferrous carbonate (FeCO₃) and ferric oxide (Fe₂O₃). The pipeline corrosion product FeCO₃ is mainly caused by carbon dioxide (CO₂) in the medium. In addition, the high liquid content, cecal position, high Cl⁻ (chloride ion) content, and slightly acidic environment in the pipeline also accelerate the occurrence of corrosion damage. The Fe₂O₃ in the corrosion products is formed when the pipeline is exposed to air after sampling, and is not the main cause of pipeline corrosion. Full article

A novel efficient barium sulfate scale inhibitor was designed by examining important quantum parameters such as adsorption energy, solubility, steric hindrance parameter, and entanglement molecular weights. Through molecular simulation techniques, it was found that the carboxylic acid group of the scale inhibitor molecule could transfer an average of 0.07 e⁻ electrons to the barium sulfate surface. During molecular dynamics simulations, closer adsorption between oxygen atoms and barium ions in the scale inhibitor was observed, which resulted from van der Waals forces. Based on the simulation results at the molecular level, we successfully prepared this scale inhibitor by free radical polymerization and verified its high efficiency in our experiments: the scale inhibition efficiency was as high as 89.1% when used at a concentration of 160 mg/L under the conditions of pH = 7 and 70 °C. In addition, by SEM and XRD analyses, we further confirmed the consistency of the scale inhibition mechanism of the scale inhibitor with the molecular simulation results. Full article

This study focuses on the design and validation of a computer program named “SPsim”, developed using Visual Basic coding and advanced Excel tools to predict the formation of sulfate mineral deposits during water injection in oil fields. Water injection for secondary oil recovery is an effective economic strategy, but it can be negatively impacted by the formation of sulfate minerals such as calcium sulfate, gypsum, barium sulfate, and strontium sulfate. The results of this study demonstrate that SPsim can accurately predict the formation of these mineral deposits based on the composition of the formation water and injection water under various temperature and pressure conditions. Specifically, the formation of barium sulfate and calcium sulfate is observed under certain conditions, which is a significant concern in oil fields. The study also highlights that calcium sulfate, barium sulfate, and strontium sulfate are among the most challenging mineral deposits in the studied fields, while the formation of gypsum deposits is less significant. The program was compared with results from other software tools, such as ScaleChem 3.2 and StimCad 2, as well as field observations. The findings indicate that SPsim provides a reliable and effective tool for predicting and managing sulfate scaling in water injection operations, making it a valuable resource for both industrial and academic applications. Full article

The formation of barium sulfate scale is a persistent and formidable challenge across various industrial processes. In order to effectively mitigate this problem, this study proposed the development of an innovative azacrown ether-based macrocycle descaling agent. Using density functional theory, an in-depth analysis of the surface energy of different barium sulfate crystal facets was carried out, together with a detailed investigation into the adsorption properties of the functional groups on the (001) surface. A further comprehensive investigation was carried out to determine how changes in the nitrogen and oxygen atoms in the crown ether framework influence its adsorption affinity to barium ions. In addition, a detailed analysis was carried out to elucidate the molecular interactions between crown ethers with pyridine carboxylic acid side chains and barium sulfate. The newly developed decalcifying macrocycle descaling agent exhibited superior adsorption performance, achieving an adsorption energy for barium ions approximately −4.1512 ev higher than that of conventional DTPA decalcifiers. This remarkable improvement is mainly attributed to the pivotal role of electrostatic forces in the coordination process between the macrocycle descaling agent and barium ions, with an electrostatic potential value reaching −143.37 kcal/mol. This discovery not only introduces a novel approach to the removal of barium sulfate scale but also highlights the significant potential of macrocycle chemistry in industrial applications. Full article

Bedded barite, Fe-Zn-Pb sulfides, carbonates, and cherts within Ediacaran (Dalradian Supergroup) graphitic metasediments near Aberfeldy in Scotland have previously been interpreted as chemical sediments precipitated from hydrothermal fluids episodically exhaled into marine basins filled with organic-rich mud, silt, and sand. Lithological variation and compositional diversity in pyrite and sphalerite reflect varied redox environments and proximity to hydrothermal discharges. Thick beds (>2 m) of barite have relatively uniform δ³⁴S of +36 ± 1.5‰, considered to represent contemporaneous seawater sulfate, as negative Δ¹⁷O indicates incorporation of atmospheric oxygen during precipitation in the water column. However, certain features suggest that diagenetic processes involving microbial sulfate reduction modified the mineralogy and isotopic composition of the mineralization. Barite bed margins show decimeter-scale variation in δ³⁴S (+32 to +41‰) and δ¹⁸O (+8 to +21‰), attributed to fluid-mediated transfer of dissolved barium and sulfate between originally porous barite and adjacent sediments, in which millimetric sulfate crystals grew across sedimentary lamination. Encapsulated micron-sized barium carbonates indicate early diagenetic barite dissolution with incorporation of sulfur into pyrite, elevating pyrite δ³⁴S. Subsequently, sulfidation reactions produced volumetrically minor secondary barite with δ³⁴S of +16 to +22‰. Overall, these processes affected small volumes of the mineralization, which originally formed on the seafloor as a classic SEDEX deposit. Full article

Friction properties are significantly affected by third bodies (films formed on friction surfaces). However, the study of their composition and structure remains incomplete. For this reason, an organic composite railway brake shoe was tested at an initial braking speed of 125 km/h using a full-scale dynamometer. A third body with a thickness of ~120 μm was obtained, and its morphology and composition were analyzed using a multiple techniques. The results indicated that the third body had a layered structure. The upper surface was smoother than the lower surface. The carbon content on the upper surface decreased by 68.01%, and the iron content increased by 11.85 times in relation to that on the lower surface. Compared to the brake shoe, the iron content of the third body increased by 272.81%, and most of the iron was oxidized. Furthermore, the content of barium, calcium, and silicon decreased by more than 33%, and the crystalline structures of the inorganic filler materials, such as graphite and barium sulfate, were destroyed, with new crystalline structures appearing. Finally, the residual weight at 650 °C increased from 90.35% to 96.59%. This research could provide a reference for exploring the friction and wear mechanisms of organic composite railway brake shoes. Full article

In drilling and completion projects, sludge is formed as a byproduct when barite and oil are mixed, and later sticks to the casing. This phenomenon has caused a delay in drilling progress, and increased exploration and development costs. Since nano-emulsions have low interfacial surface tension, wetting, and reversal capabilities, this study used nano-emulsions with a particle size of about 14 nm to prepare a cleaning fluid system. This system enhances stability through the network structure in the fiber-reinforced system, and prepares a set of nano-cleaning fluids with adjustable density for ultra-deep wells. The effective viscosity of the nano-cleaning fluid reaches 11 mPa·s, and the system is stable for up to 8 h. In addition, this research independently developed an indoor evaluation instrument. Based on on-site parameters, the performance of the nano-cleaning fluid was evaluated from multiple angles by heating to 150 °C and pressurizing to 3.0 Mpa to simulate downhole temperature and pressure. The evaluation results show that the viscosity and shear value of the nano-cleaning fluid system is greatly affected by the fiber content, and the cleaning efficiency is greatly affected by the concentration of the nano-emulsion. Curve fitting shows that the average processing efficiency could reach 60–85% within 25 min and the cleaning efficiency has a linear relationship with time. The cleaning efficiency has a linear relationship with time, where R² = 0.98335. The nano-cleaning fluid enables the deconstruction and carrying of the sludge attached to the well wall, which accomplishes the purpose of downhole cleaning. Full article

As the oil and petrochemical products pass through the oil pipeline, the sediment scale settles, which can cause many problems in the oil fields. Timely detection of the scale inside the pipes and taking action to solve it prevents problems such as a decrease in the efficiency of oil equipment, the wastage of energy, and the increase in repair costs. In this research, an accurate detection system of the scale thickness has been introduced, which its performance is based on the attenuation of gamma rays. The detection system consists of a dual-energy gamma source (²⁴¹ Am and ¹³³ Ba radioisotopes) and a sodium iodide detector. This detection system is placed on both sides of a test pipe, which is used to simulate a three-phase flow in the stratified regime. The three-phase flow includes water, gas, and oil, which have been investigated in different volume percentages. An asymmetrical scale inside the pipe, made of barium sulfate, is simulated in different thicknesses. After irradiating the gamma-ray to the test pipe and receiving the intensity of the photons by the detector, time characteristics with the names of sample SSR, sample mean, sample skewness, and sample kurtosis were extracted from the received signal, and they were introduced as the inputs of a GMDH neural network. The neural network was able to predict the scale thickness value with an RMSE of less than 0.2, which is a very low error compared to previous research. In addition, the feature extraction technique made it possible to predict the scale value with high accuracy using only one detector. Full article

The potential for barium sulphate nanoparticles to be used in a variety of important fields has sparked a lot of attention. Methods for obtaining this material by milling (top-down approach) are not very popular due to the difficulty of controlling the size and shape of particles, as well as changes in their physicochemical properties during milling. More promising is the bottom-up approach, which is the interaction of Ba²⁺ and SO₄²⁻ ions in a liquid environment. Direct precipitation is the simplest method; however, it does not allow control of the particle size. Microemulsions, microreactors membrane dispersion, as well as spinning disc reactors are used to overcome drawbacks of direct precipitation and allow control of particle size and shape. This is ensured mainly by intensive controlled micromixing of the precursors with concentrations close to saturated ones. The present review focuses on recent advances in the production of barium sulfate nanoparticles using various approaches, as well as their advantages and limitations. The issues of scaling up the techniques are also considered, and promising methods for obtaining BaSO₄ nanoparticles are also discussed. Full article

This work focused on purifying copper electrolytes from a bismuth impurity on a laboratory scale. The electrolyte came from Polish copper electrorefineries with the content of main components, g/dm³: 49.6 Cu, 160 H₂SO₄. The electrolyte was enriched in bismuth by Bi₂O₃ addition. Purification of bismuth contamination was carried out using selected agents with adsorbing effects, such as barium hydroxide octahydrate, strontium carbonate, barium carbonate, barium and lead sulfates. The trials were performed until achieving the Bi level—below 0.1 g/dm³. During the experiments, it was noticed that electrolyte purification degree depends on initial Bi concentration in electrolyte, time and temperature, as well as on the type and amount of the bismuth-lowering agent. The most satisfactory results of Bi impurity removal were with additions of barium hydroxide octahydrate, strontium carbonate and barium carbonate to electrolyte at 60 °C for 1 h. These parameters revealed the highest electrolyte purification degree. Bismuth is not removed effectively from electrolytes by barium sulfate or lead sulfate addition. The efficiency of the purification process is much higher when the agents are added to the solution in the form of carbonates or hydroxides. Extending the electrolyte purification process time may cause dissolution of bismuth from the resulting precipitate and increase of bismuth concentration in electrolytes. Full article

The Hechuan gas field is one of the tight gas reservoirs with the highest formation water salinity in China. The content of metal ions, such as calcium, magnesium, iron, and barium, is as high as 20 g/L. Severe scales in near-wellbore reservoir blocks the gas and liquid flow paths, affecting the normal production of gas wells. The analysis of scale samples shows that the scale compositions in the Hechuan gas field are complex, which are composed of calcium carbonate, calcium sulfate, barium sulfate, iron salt, silicate, and other inorganic scales. To dissolve these scales, 14 kinds of laboratory self-made chelating acids named AST-01 to AST-14, sequentially, were evaluated by the descaling rate, in which the chelating acid AST-01 was selected with a dissolution rate of 77.7%. Meanwhile, the optimal concentration and reaction time of AST-01 were investigated, and the concentrations of the corrosion inhibitor, the iron ion stabilizer, and surfactants were also optimized. Then, a chelating acid descaling formula was obtained, which was 15~20% of AST-01 chelating acid + 1.5~2.0% of corrosion inhibitor + 2.5% of iron ion stabilizer + 0.3% of drainage aid. A pilot field trial of this descaling formula was applied in a Hechuan X1 well. A remarkable result was obtained in that the shut-in tubing pressure recovery rate was increased by 14 times, the gas production was increased by 10 times, and the gas well resumed to produce continuously again. Full article

To the best knowledge of the authors, in former studies in the field of measuring volume fraction of gas, oil, and water components in a three-phase flow using gamma radiation technique, the existence of a scale layer has not been considered. The formed scale layer usually has a higher density in comparison to the fluid flow inside the oil pipeline, which can lead to high photon attenuation and, consequently, reduce the measuring precision of three-phase flow meter. The purpose of this study is to present an intelligent gamma radiation-based, nondestructive technique with the ability to measure volume fraction of gas, oil, and water components in the annular regime of a three-phase flow independent of the scale layer. Since, in this problem, there are several unknown parameters, such as gas, oil, and water components with different amounts and densities and scale layers with different thicknesses, it is not possible to measure the volume fraction using a conventional gamma radiation system. In this study, a system including a ²⁴¹Am-¹³³Ba dual energy source and two transmission detectors was used. The first detector was located diametrically in front of the source. For the second detector, at first, a sensitivity investigation was conducted in order to find the optimum position. The four extracted signals in both detectors (counts under photo peaks of both detectors) were used as inputs of neural network, and volume fractions of gas and oil components were utilized as the outputs. Using the proposed intelligent technique, volume fraction of each component was predicted independent of the barium sulfate scale layer, with a maximum MAE error of 3.66%. Full article

An appropriate spacer design helps in minimizing membrane fouling which remains the major obstacle in forward osmosis (FO) systems. In the present study, the performance of a hole-type spacer (having holes at the filament intersections) was evaluated in a FO system and compared to a standard spacer design (without holes). The hole-type spacer exhibited slightly higher water flux and reverse solute flux (RSF) when Milli-Q water was used as feed solution and varied sodium chloride concentrations as draw solution. During shale gas produced water treatment, a severe flux decline was observed for both spacer designs due to the formation of barium sulfate scaling. SEM imaging revealed that the high shear force induced by the creation of holes led to the formation of scales on the entire membrane surface, causing a slightly higher flux decline than the standard spacer. Simultaneously, the presence of holes aided to mitigate the accumulation of foulants on spacer surface, resulting in no increase in pressure drop. Furthermore, a full cleaning efficiency was achieved by hole-type spacer attributed to the micro-jets effect induced by the holes, which aided to destroy the foulants and then sweep them away from the membrane surface. Full article