Search Results (9)

Multilayer flexible packaging wastes (MFPWs) consist of complex materials composed of multiple plastic films, which are often laminated with aluminum foil, and they constitute a large portion of packaging waste. The use of several polymeric layers is essential to achieve the desired technical and mechanical performance of the packaging; however, this makes layer separation and recycling challenging. Currently, this type of waste is predominantly incinerated or landfilled; non-industrial recycling processes have recently been developed, but they mostly rely on traditional solvent-based treatments, which can be problematic. We present a versatile process for recycling MFPWs using switchable hydrophilicity solvents (SHSs). By treating waste with SHSs through a temperature-controlled process, we efficiently recovered the polymeric layers as sorted transparent films, effectively removing all additives while preserving the original properties of the polymers. Aluminum was recovered as well. N,N-dimethylcyclohexylamine was the best solvent for the delamination of the 26 different packaging materials tested, containing polypropylene, polyethylene, polyethylene terephthalate, and aluminum. The main advantage of this method is the straightforward recovery of the different components that can be efficiently delaminated and easily removed from the solvent, even from highly variable input material. Moreover, by exploiting the CO₂-triggered switchable behavior of the solvent, its purification and recovery can be achieved, maintaining its delamination efficacy over several cycles. Full article

Pharmaceutical packaging is one of the most used packaging types which contains aluminum and plastics. Due to increasing amounts of waste and rising environmental concerns, recycling approaches are being investigated. Since blisters usually contain a balanced amount of plastics and metals, most of the approaches focus on recycling only one material. Therefore, more sustainable recycling approaches which recover both plastic and aluminum fractions are needed. This study investigates the thermal behavior and degradation mechanisms of plastic-rich and aluminum-rich pharmaceutical blisters using various analytical techniques. Structural characterization revealed that plastic-rich blisters have a thicker profile with plastic and aluminum layers, while aluminum-rich blisters consist of plastic layers between aluminum sheets. Thermal degradation analysis showed two main stages for both types: plastic-rich blisters (polyvinyl chloride) exhibited significant weight loss and long-chain hydrocarbon formation between 210 and 285 °C, and aluminum-rich blisters (polyamide/nylon) degraded from 240 to 270 °C. Differential Scanning Calorimetry and Fourier Transform Infrared Spectroscopy analyses confirmed the endothermic behavior of such a transformation. The gas emissions analysis indicated an increased formation of gasses from the thermal treatment of plastic-rich blisters, with the presence of oxygen leading to the formation of carbon dioxide, water, and carbon monoxide. Thermal treatment with 5% O₂ in the carrier gas benefited plastic-rich blister treatment, reducing organic waste by up to 80% and minimizing burning risk, leveraging pyrolytic carbon for protection. This method is unsuitable for aluminum-rich blisters, requiring reduced oxygen or temperature to prevent pyrolytic carbon combustion and aluminum oxidation. Full article

Asphalt mixtures can include various recycled materials, which often replace some of the coarse and fine aggregate components. In some cases, a percentage of material called mineral filler, made up of particles that pass through a No. 200-sieve, is also admitted in the preparation of the mixture. With the increasing amount of packaging used as containers for various products, many of which need to be disposed of properly and become an environmental burden in warehouses without proper reuse, there is potential for including these elements in the sustainable modification of asphalt mixtures. This research suggests reusing plastic and aluminum coffee capsules, which are difficult to recycle. While most studies crush recycled materials to sizes smaller than 0.075 mm for use in mixes, this research focuses on assembling the waste capsules into a network of cells inside specimens subjected to bending to observe the mechanical behavior of the asphalt mixture. The findings indicate that incorporating capsule networks can lead to a significant enhancement in the flexural strength of the examined beams, with an increase of up to 200%. Moreover, the deformation is reduced by an average of 66% upon the emergence of the initial crack in the specimen. Full article

Mixed plastic packaging waste sorting residue (MPO323) was treated by thermal pyrolysis to utilize pyrolysis oil and char. The pyrolysis oil was found to contain aromatic and aliphatic hydrocarbons. The chlorine and bromine contents were as high as 40,000 mg/kg and 200 mg/kg, respectively. Additionally, other elements like sulfur, phosphorous, iron, aluminum, and lead were detected, which can be interpreted as impurities relating to the utilization of oils for chemical recycling. The pyrolysis char showed high contents of potentially active species like silicon, calcium, aluminum, iron, and others. To enhance the content of aromatic hydrocarbons and to reduce the level of contaminants, pyrolysis oil was reformed with the corresponding pyrolysis char to act as an active material in a fixed bed. The temperature of the reactor and the flow rate of the pyrolysis oil feed were varied to gain insights on the cracking and reforming reactions, as well as on performance with regard to decontamination. Full article

This review aims to provide a comprehensive overview of various aspects related to cosmetic product packaging, highlighting both advancements and challenges in the field. Initially, it offers a general description of the main materials used in cosmetic containers, including plastic, glass, paper, and aluminum. This is followed by an analysis of the existing EU legislative frameworks that govern cosmetic packaging, encompassing chemical, food, and waste regulations. The paper also discusses recent EU regulatory proposals and guidelines from trade associations aimed at enhancing the sustainability of cosmetic packaging materials. Additionally, the role of recycled and bio-based packaging materials in promoting environmental sustainability is analyzed. Overall, this review aims to provide insights for experts in the field on how to balance safety, functionality, and environmental responsibility in cosmetic packaging. Full article

The application of paper–aluminum–plastic packaging has been widely adopted in various fields such as the food and medical industries, owing to its exceptional preservation and obstruction properties. Nonetheless, the recycling process for paper and aluminum from this packaging type typically involves water pulping and solvent separation. The resulting residual waste, commonly known as multi-plastic waste (PMW), poses significant challenges in terms of separation and recycling. In this research article, we propose a solution for the recycling of PMW using solid-state shear milling (S³M). This process utilizes powerful three-dimensional shear force to achieve pulverization and excellent dispersion of multicomponent polymers, all while maintaining ambient temperature conditions. The thermoplastic processability of milled PMW powder was improved. The results indicate that a significant reduction in the the average particle size of PMW from 700 μm to 226 μm after 10 milling cycles, as evidenced by both a particle size analyzer and SEM. Furthermore, S³M processing leads to a good dispersion of PMW domains, as confirmed by the reduction in domain size from 9.64 μm to 2.65 μm. DSC and DMA reveal excellent compatibility between the components of the composite, resulting in improved mechanical properties such as tensile stress (from 14.03 MPa to 22.02 MPa) and unnotched impact strength (from 3.26 KJ/m² to 4.82 KJ/m²). The findings suggest that S³M technology could be an effective and sustainable method for recycling PMW without any separation process, with promising industrial application. Full article

In work, data from carbonization of the eight main municipal solid waste components (carton, fabric, kitchen waste, paper, plastic, rubber, paper/aluminum/polyethylene (PAP/AL/PE) composite packaging pack, wood) carbonized at 300–500 °C for 20–60 min were used to build regression models to predict the biochar properties (proximate and ultimate analysis) for particular components. These models were then combined in general models that predict the properties of char made from mixed waste components depending on pyrolysis temperature, residence time, and share of municipal solid waste components. Next, the general models were compared with experimental data (two mixtures made from the above-mentioned components carbonized at the same conditions). The comparison showed that most of the proposed general models had a determination coefficient (R²) over 0.6, and the best prediction was found for the prediction of biochar mass yield (R² = 0.9). All models were implemented into a spreadsheet to provide a simple tool to determine the potential of carbonization of municipal solid waste/refuse solid fuel based on a local mix of major components. Full article

Recently, the pyrolysis process has been adapted as a sustainable strategy to convert metallized food packaging plastics waste (MFPW) into energy products (paraffin wax, biogas, and carbon black particles) and to recover aluminum. Usually, catalysts are used in pyrolysis treatment to refine pyrolysis products and to increase their yield. In order to study the effect of a catalyst on the formulated volatile products, this work aims to study the pyrolysis behavior of MFPW in presence of catalyst, using TG-FTIR-GC–MS system. The pyrolysis experiments were conducted with ZSM-5 Zeolite catalyst with different concentrations (10, 30, and 50 wt.%) at different heating rates (5, 10, 15, 20, 25, and 30 °C/min). In addition, TG-FTIR system and GC-MS unit were used to observe and analyze the thermal and chemical degradation of the obtained volatile compounds at maximum decomposition peaks. In addition, the kinetic results of catalytic pyrolysis of ZSM-5/MFPW samples matched when model-free methods, a distributed activation energy model (DAEM), and an independent parallel reaction kinetic model (IPR) were used. The TGA-DTG results showed that addition of a catalyst did not have a significant effect on the features of the TGA-DTG curves with similar weight loss of 87–90 wt.% (without taking the weight of the catalyst into account). Meanwhile, FTIR results manifested strong presence of methane and high-intensity functional group of carboxylic acid residues, especially at high concentration of ZSM-5 and high heating rates. Likewise, GC-MS measurements showed that Benzene, Toluene, Hexane, p-Xylene, etc. compounds (main flammable liquid compounds in petroleum oil) generated catalysts exceeding 50%. Finally, pyrolysis kinetics showed that the whole activation energies of catalytic pyrolysis process of MFPW were estimated at 289 kJ/mol and 110, 350, and 174 kJ/mol for ZSM-5/MFPW samples (10, 30, and 50 wt.%, respectively), whereas DAEM and IPR approaches succeeded to simulate TGA and DTG profiles with deviations below <1. Full article

The decrease in the calorific value of refuse-derived fuel (RDF) is an unintended outcome of the progress made toward more sustainable waste management. Plastics and paper separation and recycling leads to the overall decrease in waste’s calorific value, further limiting its applicability for thermal treatment. Pyrolysis has been proposed to densify energy in RDF and generate carbonized solid fuel (CSF). The challenge is that the feedstock composition of RDF is variable and site-specific. Therefore, the optimal pyrolysis conditions have to be established every time, depending on feedstock composition. In this research, we developed a model to predict the higher heating value (HHV) of the RDF composed of eight morphological refuse groups after low-temperature pyrolysis in CO₂ (300–500 °C and 60 min) into CSF. The model considers cardboard, fabric, kitchen waste, paper, plastic, rubber, PAP/AL/PE (paper/aluminum/polyethylene) composite packaging pack, and wood, pyrolysis temperature, and residence time. The determination coefficients (R²) and Akaike information criteria were used for selecting the best model among four mathematical functions: (I) linear, (II) second-order polynomial, (III) factorial regression, and (IV) quadratic regression. For each RDF waste component, among these four models, the one best fitted to the experimental data was chosen; then, these models were integrated into the general model that predicts the HHV of CSF from the blends of RDF. The general model was validated experimentally by the application to the RDF blends. The validation revealed that the model explains 70–75% CSF HHV data variability. The results show that the optimal pyrolysis conditions depend on the most abundant waste in the waste mixture. High-quality CSF can be obtained from wastes such as paper, carton, plastic, and rubber when processed at relatively low temperatures (300 °C), whereas wastes such as fabrics and wood require higher temperatures (500 °C). The developed model showed that it is possible to achieve the CSF with the highest HHV value by optimizing the pyrolysis of RDF with the process temperature, residence time, and feedstock blends pretreatment. Full article