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Search Results (4,244)

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Keywords = additive manufacturing technology

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24 pages, 17943 KB  
Article
Diffusion of Sustainable Business Models in the Automotive Industry in China Based on a Complex Network Evolutionary Game Model
by Bo Ren, Xinying Fan and Lili Xu
Systems 2026, 14(8), 894; https://doi.org/10.3390/systems14080894 (registering DOI) - 24 Jul 2026
Abstract
China is a major producer, consumer, and exporter of automobiles. As an important component of the national industrial system, the automotive industry is associated with strong economic support functions, notable industrial spillover effects, and significant technological externalities, and its core values constitute a [...] Read more.
China is a major producer, consumer, and exporter of automobiles. As an important component of the national industrial system, the automotive industry is associated with strong economic support functions, notable industrial spillover effects, and significant technological externalities, and its core values constitute a powerful driving force in achieving the global Sustainable Development Goals. Accordingly, this paper establishes a complex network evolutionary game model that involves two types of automobile manufacturers (established and latecomer automakers) in a strategic interaction within an exogenous environment jointly shaped by the government and the consumer community. We conduct a numerical simulation analysis to explore the organic relationships between the core elements within the system and the long-term performance of the automotive industry. The main findings are as follows. First, in adopting sustainable business models (SBMs), latecomer automakers exhibit a “high-start, low-end” evolutionary trajectory, whereas established automakers follow a “low-start, high-end” convergence path. Second, regarding the characteristics of game rules, the proportion of automakers that adopt SBMs is positively correlated with a larger proportion of ESG consumer groups, stronger comprehensive production and consumption subsidy standards, a more favorable expected payoff, and stronger market advantages on the part of established automakers. Finally, regarding network-structure characteristics, the proportion of automakers that adopt SBMs is positively correlated with a moderate total number of automakers, a reasonable proportion of established automakers, and a higher edge-addition probability. Moreover, this proportion is nearly independent of the noise interference coefficient, thus indicating that the mathematical model constructed as part of this study exhibits strong anti-interference capability. Full article
(This article belongs to the Section Systems Practice in Social Science)
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27 pages, 1486 KB  
Review
Advances in Downstream Processing of Monoclonal Antibodies
by Michał Kołodziej and Dorota Antos
Antibodies 2026, 15(4), 63; https://doi.org/10.3390/antib15040063 - 24 Jul 2026
Abstract
Although mAbs have great therapeutic potential, their use in medicine is currently limited by the high cost of their manufacturing. Significant developments in upstream processing technologies have caused downstream processing (DSP) to become the manufacturing cost-driver. DSP consists of a number of operations [...] Read more.
Although mAbs have great therapeutic potential, their use in medicine is currently limited by the high cost of their manufacturing. Significant developments in upstream processing technologies have caused downstream processing (DSP) to become the manufacturing cost-driver. DSP consists of a number of operations included in the capture, polishing, and formulation steps that contribute to excessive material and buffer consumption. This is particularly true for the capture and polishing steps, in which tedious and costly chromatographic operations are involved to ensure an adequate purity level of the medical product. The final formulation step also increases the burden of buffer consumption. This review focuses on those time- and material-consuming DSP operations and describes key issues and challenges related to their realization. In each of the steps, capture, polishing, and formulation, the platform processing approaches are presented as well as directions for their development. In addition, we present alternative nonchromatographic approaches that can potentially be used in the capture and polishing steps, such as precipitation or extraction. Furthermore, we describe mAb processing by crystallization, which can potentially serve as an alternative platform in both polishing and formulation steps. Full article
(This article belongs to the Section Antibody-Based Therapeutics)
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35 pages, 8287 KB  
Review
Leakage Mechanisms and Airtightness Challenges in FFF-Printed Soft Pneumatic Actuators: A Scoping Review
by Getachew Ambaye and Krishna Krishnan
Electronics 2026, 15(14), 3227; https://doi.org/10.3390/electronics15143227 - 22 Jul 2026
Viewed by 152
Abstract
Fused filament fabrication (FFF) is one of the most widely adopted additive manufacturing methods for thermoplastic polyurethane (TPU)-based soft pneumatic actuators, enabling low-cost fabrication, geometric customization, embedded pneumatic architectures, and rapid prototyping for soft robotic systems. However, despite these advantages, achieving reliable airtightness [...] Read more.
Fused filament fabrication (FFF) is one of the most widely adopted additive manufacturing methods for thermoplastic polyurethane (TPU)-based soft pneumatic actuators, enabling low-cost fabrication, geometric customization, embedded pneumatic architectures, and rapid prototyping for soft robotic systems. However, despite these advantages, achieving reliable airtightness remains a major challenge due to process-induced anisotropy, interlayer voids, incomplete filament fusion, residual porosity, seam discontinuities, material permeability, and interface-related leakage. These defects can significantly reduce pressure retention, actuation efficiency, deformation repeatability, and long-term pneumatic reliability. This review systematically examines the dominant leakage mechanisms affecting FFF-printed soft pneumatic actuators and comparatively analyzes fabrication approaches, TPU material systems, geometric design factors, post-processing methods, sealing strategies, and leakage characterization techniques. Representative experimental observations, including pressure-decay testing, submerged-bubble visualization, microscopy, and localized thermal surface treatment, are also discussed to connect the findings reported in the literature with experimentally observed leakage behavior. Emerging analytical leakage models, sensing technologies, AI-assisted predictive monitoring, and digital-twin-enabled manufacturing frameworks are reviewed as promising approaches for developing leakage-aware soft robotic systems. The review highlights current limitations related to standardized leakage testing, cyclic durability evaluation, scalable sealing strategies, and intelligent manufacturing integration. Overall, airtightness is identified as a coupled material-process-geometry challenge that must be systematically addressed to improve the reliability, scalability, and long-term operational stability of next-generation TPU-based soft pneumatic actuators. The review was conducted following the PRISMA-ScR framework and includes 248 studies published between 2017 and 2026. Full article
(This article belongs to the Special Issue New Trends in Soft Robotics and Mechatronics)
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9 pages, 4954 KB  
Proceeding Paper
Tensile Testing at Elevated Temperatures of PolyJet Digital ABS Plus Material
by Miglena Paneva, Peter Panev and Nikola Kuzmanov
Eng. Proc. 2026, 150(1), 40; https://doi.org/10.3390/engproc2026150040 - 21 Jul 2026
Viewed by 96
Abstract
This publication focuses on the additive technology PolyJet and more specifically the photopolymer Digital ABS Plus. After a thorough analysis, it was concluded that this technology is suitable for both rapid prototyping of parts and rapid small-scale production of various products. The resulting [...] Read more.
This publication focuses on the additive technology PolyJet and more specifically the photopolymer Digital ABS Plus. After a thorough analysis, it was concluded that this technology is suitable for both rapid prototyping of parts and rapid small-scale production of various products. The resulting parts can be implemented in a production process with different operating conditions. That is why it is interesting to investigate the Digital ABS Plus material at elevated temperatures. The temperatures at which the tests were performed are consistent with the values for heat deflection temperature (HDT) of the Digital ABS Plus material, described in the manufacturer’s technical data sheet, as well as with the results of high-temperature tests of parts obtained using Fused Deposition Modeling (FDM) technology. The investigated test pieces are subjected to annealing in order to increase their tensile strength and temperature resistance. The process is carried out in an oven with digital temperature control with a thermal profile according to a procedure approved by the manufacturer Stratasys. The obtained data from the mechanical properties before and after annealing of the Digital ABS Plus material are compared and depicted in a diagram. Full article
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33 pages, 4033 KB  
Article
Additively Manufactured Ring-Type Thermal Sensor for In-Pipe Flow Monitoring in a Marine Engineering Context: Design Evolution and Electrothermal Characterisation
by Dimitrios Nikolaos Pagonis, Christos Liosis, Antonis Vailas, Dimitris Zagklaras, Sotiria Dimitrellou and Eleni Strantzali
Sensors 2026, 26(14), 4586; https://doi.org/10.3390/s26144586 - 20 Jul 2026
Viewed by 176
Abstract
This work presents the design evolution, fabrication, and characterisation of an additively manufactured ring-type thermal airflow sensor for in-pipe flow monitoring, developed employing exclusively Fused Deposition Modelling (FDM) additive manufacturing technology and a commercially available Carbon Nanotube (CNT)-enriched Biopolymer Polylactic Acid (PLA) composite [...] Read more.
This work presents the design evolution, fabrication, and characterisation of an additively manufactured ring-type thermal airflow sensor for in-pipe flow monitoring, developed employing exclusively Fused Deposition Modelling (FDM) additive manufacturing technology and a commercially available Carbon Nanotube (CNT)-enriched Biopolymer Polylactic Acid (PLA) composite filament. The design evolution proceeds through three progressive stages. In the first stage, a flat heater element is characterised through Constant-Current (CC) Joule heating experiments in order to derive the corresponding Temperature Coefficient of Resistance (TCR) and Thermal Resistance from the obtained experimental data. Consequently, a Finite Element Method (FEM) model implemented in COMSOL Multiphysics® and calibrated with the extracted material parameters validates the experimental temperature–power relationship and predicts the convective cooling behaviour at various airflow velocities. In the second stage, the geometry is optimised by introducing a conductive trace with a reduced-cross-section central region; as a result, an equivalent thermal localisation is achieved at approximately 26% lower supplied power with respect to the initial heating element, enabled by the design freedom inherent in the FDM process. We should note that the specific sensing geometry can also be directly embedded into any 3D-printed structural component (e.g., a bracket or housing), enabling simultaneous local thermal heating and/or thermal monitoring together with structural functionality within a single printed part. In the third and final stage—the target device—a fully monolithic ring-type airflow sensor is directly integrated into a 3D-printed pipe segment during the printing process. Under constant-current excitation at 40 mA, the device exhibits a monotonically decreasing resistance with increasing airflow (ΔR ≈ 117 Ω over 0–4 m/s) due to convective cooling, while in a single flow-interruption cycle, approximately 79% of the flow-induced resistance change was recovered upon flow removal, with a residual offset of approximately 3% of the heated baseline. A coupled electrothermal FEM model of the device further supports the experimental response by comparing the simulated temperature rise with the values inferred from resistance measurements, while also clarifying the role of the effective internal convective cooling conditions imposed by the pipe geometry. Key features of the proposed device are low raw-consumables cost, fast on-site manufacturing employing a commercially available desktop 3D printer, monolithic construction free of wire-bonded interconnections, and simplicity, indicating its potential for flow monitoring and condition-based maintenance systems aboard vessels as well as in a wide range of industrial sectors. We should note that the present characterisation was performed under laboratory conditions employing a single prototype per design stage; the effects of humidity, salt exposure, vibration, temperature cycling, and material-batch variability remain to be assessed prior to shipboard deployment. Full article
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18 pages, 4022 KB  
Article
Enhancing PLA Strength and Layer Adhesion: Physical and Microstructural Insights from Vibration-Assisted FFF/FDM
by Lotfi Ben Said, Fouzi Alhadar, Hamdi Hentati, Mondher Wali, Badreddine Ayadi, Sattam Alharbi and Muapper Alhadri
Polymers 2026, 18(14), 1767; https://doi.org/10.3390/polym18141767 - 20 Jul 2026
Viewed by 232
Abstract
Material Extrusion (MEX), particularly Fused Filament Fabrication (FFF), commercially known as Fused Deposition Modeling (FDM), has become one of the most widely used additive manufacturing technologies for producing polymer components. However, the mechanical performance of printed parts remains limited by weak interlayer bonding [...] Read more.
Material Extrusion (MEX), particularly Fused Filament Fabrication (FFF), commercially known as Fused Deposition Modeling (FDM), has become one of the most widely used additive manufacturing technologies for producing polymer components. However, the mechanical performance of printed parts remains limited by weak interlayer bonding and internal porosity. This study investigates the effectiveness of controlled low-frequency bed vibration in improving the physical and mechanical properties of PLA components manufactured by vibration-assisted FFF/FDM. The influence of printing speed, raster angle, and vibration level was experimentally evaluated through tensile, flexural, surface roughness, Fourier Transform Infrared Spectroscopy (FTIR), and Scanning Electron Microscopy (SEM) analyses. Response Surface Methodology (RSM) was employed to optimize the process parameters with respect to tensile strength, yield strength, flexural strength, and surface quality. The results demonstrate that moderate bed vibration (Level 2) provides the best overall performance, improving the mechanical properties by approximately 8–15% compared with conventional printing. SEM observations revealed an approximately 60% reduction in average pore size, together with enhanced filament fusion and interlayer adhesion, while FTIR analysis confirmed that the chemical structure of PLA remained unchanged. These findings demonstrate that controlled mechanical bed vibration is a simple and effective strategy for enhancing the quality, reliability, and structural performance of FFF/FDM-printed PLA components. The proposed approach also provides practical guidelines for optimizing additive manufacturing processes and supports the development of advanced polymer manufacturing capabilities in Hail’s growing industrial sector. Full article
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25 pages, 8086 KB  
Review
A Review of High Wear-Resistant Fe-Based Laser Clad Coatings: Alloy Design, Process Optimization and Post-Treatment
by Jianzhi Chen, Zhihao Han, Fanmin Shang, Changshan Zhou and Liyi Wang
Powders 2026, 5(3), 26; https://doi.org/10.3390/powders5030026 - 20 Jul 2026
Viewed by 136
Abstract
High-wear-resistant iron-based clad layers demonstrate substantial application potential in aerospace, automotive, and industrial equipment due to their excellent mechanical properties and extended service life. Laser cladding has emerged as a pivotal technology for the additive manufacturing and repair of critical components, characterized by [...] Read more.
High-wear-resistant iron-based clad layers demonstrate substantial application potential in aerospace, automotive, and industrial equipment due to their excellent mechanical properties and extended service life. Laser cladding has emerged as a pivotal technology for the additive manufacturing and repair of critical components, characterized by rapid cooling rates, narrow heat-affected zones, and dense microstructures. However, fabricating high-wear-resistant Fe-based clad layers remains challenging, particularly in achieving a trade-off among hardness, wear resistance, and toughness. Excessively high hardness often compromises toughness, increasing susceptibility to cracking and reducing service reliability, whereas insufficient hardness undermines functional performance and shortens service life. This review synthesizes recent advances in microstructural design, control, and optimization of high-wear-resistant Fe-based clad layers, focusing on powder alloying design, process parameter optimization, and post-cladding strengthening treatments. The strengthening mechanisms and performance characteristics of key alloying elements, specifically Cr, B, Nb, Mo, and Ti, are summarized, and the effects of laser power, scanning speed, and powder feeding rate on the microstructure and properties are systematically discussed. Furthermore, the influence of post-treatment processes, including turning, grinding, ultrasonic rolling, and heat treatment, on wear resistance enhancement is also addressed. Finally, future development directions for laser cladding of high-wear-resistant Fe-based clad layers are proposed. Full article
(This article belongs to the Special Issue Recent Progress on Powder Materials for Additive Manufacturing)
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25 pages, 629 KB  
Article
Digital–Real Technology Convergence and Corporate Carbon Performance: An Empirical Analysis of Mechanisms and Boundary Conditions
by Jinke Li and Tonghui Jiang
Sustainability 2026, 18(14), 7394; https://doi.org/10.3390/su18147394 - 20 Jul 2026
Viewed by 272
Abstract
Against the backdrop of the accelerating integration of the digital and real economies, exploring how digital-–real technology convergence enables corporate decarbonization and green upgrading represents a critical pathway. This development pathway is conducive to promoting the high-quality growth of industry while aligning with [...] Read more.
Against the backdrop of the accelerating integration of the digital and real economies, exploring how digital-–real technology convergence enables corporate decarbonization and green upgrading represents a critical pathway. This development pathway is conducive to promoting the high-quality growth of industry while aligning with China’s strategic goals of carbon peaking and carbon neutrality. Based on panel data from Chinese A-share listed manufacturing enterprises during 2012–2023, and employing a fixed-effects model, this study empirically investigates how DRTC influences firms’ carbon performance, as well as the mechanisms through which this effect is transmitted. In addition, this research explores the intermediary function of green innovation and further investigates the contingent effects of R&D investment and financing constraints. The results show that DRTC contributes significantly to improving corporate carbon performance, with the validity of this conclusion supported by multiple robustness examinations. Green innovation acts as a partial mediator, channeling a portion of DRTC’s carbon-reduction benefits. R&D investment amplifies these positive effects, whereas financing constraints create a notable drag on DRTC’s effectiveness. Heterogeneity analysis adds nuance, showing that DRTC’s positive impact is substantially more pronounced in large-scale firms and asset-intensive enterprises. By clarifying the internal mechanisms and limiting conditions that underlie DRTC’s improvement of corporate carbon performance, this study enriches the interdisciplinary literature by linking research on the digital economy with discussions on green and low-carbon development. Full article
(This article belongs to the Section Economic and Business Aspects of Sustainability)
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57 pages, 11419 KB  
Review
Carbon Fibre-Reinforced Polymer Composites for Automotive Powertrain Components: A Comprehensive Review of Material Systems, Performance Requirements, and Functional Design Strategies
by Jozef Jaroslav Fekiač, Lucia Kakošová, Michal Krbata, Marcel Kohutiar, Alena Breznická, Pavol Mikuš, Maroš Eckert and Róbert Janík
Polymers 2026, 18(14), 1762; https://doi.org/10.3390/polym18141762 - 18 Jul 2026
Viewed by 380
Abstract
Carbon fibre-reinforced polymer (CFRP) composites represent promising lightweight materials for automotive powertrain systems, where increasing demands for weight reduction, energy efficiency, and emission reduction are driving the replacement of conventional metallic components. However, automotive powertrain environments expose CFRP materials to elevated temperatures, cyclic [...] Read more.
Carbon fibre-reinforced polymer (CFRP) composites represent promising lightweight materials for automotive powertrain systems, where increasing demands for weight reduction, energy efficiency, and emission reduction are driving the replacement of conventional metallic components. However, automotive powertrain environments expose CFRP materials to elevated temperatures, cyclic mechanical loading, chemical exposure, and tribological interactions, creating complex degradation conditions that significantly influence long-term durability and reliability. This review systematically analyzes CFRP composites for automotive powertrain applications, focusing on the relationship between operational requirements, material selection, reinforcement architecture, manufacturing technologies, and degradation mechanisms. High-performance thermoplastic systems such as CF/PEEK, CF/PPS, and CF/PEKK are critically compared with conventional thermoset composites. CF/PEEK systems demonstrate superior thermomechanical stability, maintaining significant mechanical performance at temperatures approaching 250 °C and tensile strengths of approximately 1400–1600 MPa, whereas CF/PPS composites provide a more economically efficient compromise between thermal resistance, chemical stability, manufacturability, and recyclability for medium-temperature applications. The review further analyzes dominant degradation mechanisms, including creep deformation, fatigue damage, delamination, fibre–matrix interface degradation, and tribological wear. CFRP degradation is shown to result from the interaction of multiple coupled mechanisms rather than from isolated material failure modes. Tribological wear rates typically range from 10−6 to 10−5 mm3/(N·m), while creep–fatigue interactions may reduce component lifetime by up to 40–60% under combined thermomechanical loading. Advanced design strategies, including fibre orientation optimization, laminate architecture tailoring, thickness gradation, and hybrid metal–composite structures, are evaluated together with major manufacturing technologies such as injection moulding, compression moulding, overmoulding, automated fibre placement, and additive manufacturing. The presented review establishes an integrated framework linking material systems, operating conditions, manufacturing processes, and durability requirements for automotive powertrain applications. The analysis demonstrates that no universal CFRP system exists for all powertrain components and that optimal material selection requires balancing thermal stability, fatigue resistance, tribological performance, manufacturability, recyclability, and economic constraints according to the specific operating conditions of each component category. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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20 pages, 4687 KB  
Article
Comparative Study of Machine Learning Models for Optimal Prediction of Printed-Line Features in Material Extrusion Additive Manufacturing
by Shuhao Shen, Ruohan Chen, Wenjie Sun, Meiya Zhao and Haining Zhang
Materials 2026, 19(14), 3092; https://doi.org/10.3390/ma19143092 - 17 Jul 2026
Viewed by 282
Abstract
Material extrusion (MEX), commonly known as fused deposition modeling (FDM), has become a widely adopted additive manufacturing (AM) technology owing to its low equipment cost and broad polymer compatibility. However, the geometric fidelity of the printed line often suffers from defects that compromise [...] Read more.
Material extrusion (MEX), commonly known as fused deposition modeling (FDM), has become a widely adopted additive manufacturing (AM) technology owing to its low equipment cost and broad polymer compatibility. However, the geometric fidelity of the printed line often suffers from defects that compromise overall part quality. Specifically, residual edge non-uniformity degrades surface finish, while uncontrolled line width variability causes undesired gaps or overlaps that undermine mechanical performance. Therefore, ensuring an accurate line width and low edge non-uniformity is essential for advancing material extrusion toward high-precision industrial applications. In this study, a machine learning framework is proposed for the rapid prediction and analysis of printed line characteristics. Nozzle temperature, print speed, and material flow rate were considered as input process parameters. Mean line width and edge non-uniformity were taken as the target responses. Four representative machine learning algorithms (XGBoost, BPNN, GPR, and SVR) were adopted for model development. To enhance predictive accuracy, these models were optimized using Particle Swarm Optimization for automatic hyperparameter tuning. Subsequently, comparative evaluations identified GPR as the optimal predictive model. Furthermore, a SHAP-based interpretability analysis was conducted, revealing that nozzle temperature dominates line width, while the flow rate governs edge non-uniformity. Consequently, this interpretable and computationally efficient surrogate modeling approach provides a robust foundation for future closed-loop quality control and inverse process design. Full article
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19 pages, 7947 KB  
Article
Research on the Composition and Manufacturing Technology of the Single-Eared Octagonal Gold Cup Unearthed from the Turki Mountain Tomb in Inner Mongolia
by Yawei Zhang, Lijuan Dong, Weidong Hu, Lei Yang and Li Li
Materials 2026, 19(14), 3082; https://doi.org/10.3390/ma19143082 - 17 Jul 2026
Viewed by 197
Abstract
The Turki Mountain Tomb, one of the three most representative Liao Dynasty tombs, has yielded numerous exquisite gold and silver artifacts during excavation that have drawn global attention for their superb craftsmanship and distinctive ethnic and period characteristics. However, their manufacturing technology had [...] Read more.
The Turki Mountain Tomb, one of the three most representative Liao Dynasty tombs, has yielded numerous exquisite gold and silver artifacts during excavation that have drawn global attention for their superb craftsmanship and distinctive ethnic and period characteristics. However, their manufacturing technology had seldom been studied. In this paper, alloy composition analysis and surface microscopic observation were performed on the single-eared octagonal gold cup unearthed from the Turki Mountain Tomb, utilizing portable X-ray fluorescence spectroscopy (p-XRF) and an ultra-depth field microscope. The composition results at different base material locations of the gold cup were similar, with gold content ranging from 84% to 88% and silver content ranging from 10% to 13%. The p-XRF spectra at the exact center of the ring foot, as well as the pearl roundel on the abdominal ridge and rim, showed dominant Au with minor Ag content. Therefore, it could be concluded that the material of the gold cup was made of Au-Ag alloy. Microscopic observation preliminarily revealed that the manufacturing process involved casting, engraving, and welding. The single-eared octagonal gold cup exhibited numerous conspicuous shrinkage cavities, and it was inferred that the gold cup was formed using casting technology. After the cup body, ring foot, and finger pad were cast separately, they were welded together to form the complete gold cup. In addition, green solder and insufficient fusion of welding material were found between the weld seam of the cup body and the ring foot. The exterior surface of the gold cup was adorned with patterns, such as fish-toe circle, upward lotus motif, and pearl roundels. The average diameter of the fish-toe circle was 303 μm. By examining the overlapping conditions of engraving, it could be inferred that the proposed engraving sequence was to engrave the fish-toe circle first, followed by the flower patterns. As a representative of the exquisite artifacts from the Turki Mountain Tomb, the research of the composition and manufacturing technology of the gold cup provides reference data for the scientific analysis of Liao Dynasty gold and silver artifacts. Full article
(This article belongs to the Special Issue Advanced Materials for Heritage and Archaeology (Third Edition))
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32 pages, 3151 KB  
Review
A Review of Graphite Anode Recycling in Lithium-Ion Batteries: Technical Challenges and Geopolitical and Economic Implications
by Mina Rezaei, Anil Kumar Madikere Raghunatha Reddy, Jeremy I. G. Dawkins, Thiago M. G. Selva and Karim Zaghib
Batteries 2026, 12(7), 259; https://doi.org/10.3390/batteries12070259 - 17 Jul 2026
Viewed by 543
Abstract
The rapid expansion of lithium-ion battery (LIB) use in electric vehicles and large-scale energy storage systems has intensified the need for sustainable end-of-life management. While most research and industrial efforts have focused on recovering valuable metals, graphite anodes, despite constituting a significant portion [...] Read more.
The rapid expansion of lithium-ion battery (LIB) use in electric vehicles and large-scale energy storage systems has intensified the need for sustainable end-of-life management. While most research and industrial efforts have focused on recovering valuable metals, graphite anodes, despite constituting a significant portion of battery mass, remain relatively overlooked. This review evaluates current progress in graphite anode recycling, emphasizing technical challenges, scalability, and economic and geopolitical considerations. Conventional recycling methods, including hydrometallurgical, pyrometallurgical, and direct recycling processes, offer viable routes for material recovery but are often constrained by high energy demands, chemical consumption, and degradation of graphite quality. Regenerated graphite exhibits competitive electrochemical performance, with initial Coulombic efficiencies above 90% and reversible capacities comparable to those of commercial materials. In addition, strategies such as surface modification and defect engineering have proven effective in restoring structural integrity and enhancing cycling stability. Despite these advances, major challenges persist in achieving cost-effective, large-scale implementation and consistent material quality suitable for reuse in battery manufacturing. Given increasing supply risks and rapidly rising global demand for graphite, advancing sustainable recycling technologies has become essential. This review emphasizes the need for integrated technological innovation and supportive policy frameworks to enable the development of a circular economy for graphite. Full article
(This article belongs to the Section Sustainable Manufacturing and Circular Economy)
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13 pages, 4347 KB  
Proceeding Paper
Technological Advancements of Hybrid Rocket Engines for Sustainable and Competitive In-Space Propulsion Applications
by Ryan J. Thibaudeau, Stephen A. Whitmore, Jared Coen, Joshua Sorenson, Logan Mecham and Ava Wilkey
Eng. Proc. 2026, 142(1), 9; https://doi.org/10.3390/engproc2026142009 - 16 Jul 2026
Viewed by 222
Abstract
Hybrid rocket engines (HREs), which pair a fluid oxidizer with a solid fuel, offer safety and handling advantages, can reduce environmental impact relative to selected legacy systems, and are capable of deep throttling and restart, making them strong candidates for “green” in-space propulsion [...] Read more.
Hybrid rocket engines (HREs), which pair a fluid oxidizer with a solid fuel, offer safety and handling advantages, can reduce environmental impact relative to selected legacy systems, and are capable of deep throttling and restart, making them strong candidates for “green” in-space propulsion applications. However, until very recently, there has not been any flight heritage of an HRE used in a spaceflight mission. Over the past decade, the Propulsion Research Laboratory at Utah State University (PRL-USU) has matured a portfolio of HRE technologies—low-energy arc ignition, digital throttling, additively manufactured sustainable fuels, the Nytrox green oxidizer, and electroplated thruster assemblies—that together address the historical barriers to spaceflight adoption. This paper summarizes that progress, describes two flight systems built upon it, and presents a roadmap for future applications. Full article
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29 pages, 1201 KB  
Review
Cold Plasma-Enabled Interface Engineering and In-Situ Functionalization of Printable Feedstocks in Additive Manufacturing: Mechanisms, Materials, and Applications
by Xhoi Xibri, Giuseppe F. Racaniello, Brendan Gilmore, Nunzio Denora and Dimitrios A. Lamprou
Pharmaceutics 2026, 18(7), 870; https://doi.org/10.3390/pharmaceutics18070870 - 16 Jul 2026
Viewed by 559
Abstract
Cold plasma (CP) has emerged as a multifunctional surface engineering technology capable of enabling precise, non-thermal modification of material interfaces, while additive manufacturing (AM) has transformed modern fabrication through a layer-by-layer model of personalized therapies. This review discusses potential interactions between cold plasma [...] Read more.
Cold plasma (CP) has emerged as a multifunctional surface engineering technology capable of enabling precise, non-thermal modification of material interfaces, while additive manufacturing (AM) has transformed modern fabrication through a layer-by-layer model of personalized therapies. This review discusses potential interactions between cold plasma technologies and additive manufacturing processes for pharmaceutical and biomedical applications. CP has been investigated for surface modifications before and after manufacturing processes in several material science applications. Through controlled surface activation and plasma-induced chemistry, CP-assisted processes can enhance interlayer adhesion, surface wettability, antimicrobial activity, and bioactivity of AM-fabricated models, by generating reactive species and introducing functional groups into the surfaces of materials. The review also discusses engineering and regulatory challenges associated with plasma technologies in AM. Overall, CP represents a versatile surface modification technology whose interaction with materials used in AM deserves further investigation. Full article
(This article belongs to the Special Issue Recent Advances in 3D Printing of Pharmaceutical Dosage Forms)
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42 pages, 4351 KB  
Review
A Review of Micro Gas Engines for UAV Propulsion: Fundamentals and Emerging Technologies
by Emilia Georgiana Prisăcariu, Raluca Andreea Roșu, Oana Dumitrescu and Romeo Robert Ciobanu
Drones 2026, 10(7), 543; https://doi.org/10.3390/drones10070543 - 16 Jul 2026
Cited by 1 | Viewed by 296
Abstract
The rapid expansion of Unmanned Aerial Vehicle (UAV) applications in both civilian and military sectors has intensified the demand for propulsion systems capable of delivering higher speed, increased endurance, and improved payload capacity. While battery-electric propulsion remains dominant for small UAV platforms, its [...] Read more.
The rapid expansion of Unmanned Aerial Vehicle (UAV) applications in both civilian and military sectors has intensified the demand for propulsion systems capable of delivering higher speed, increased endurance, and improved payload capacity. While battery-electric propulsion remains dominant for small UAV platforms, its limited energy density restricts operational range and mission flexibility. As a result, micro gas engines have emerged as a viable alternative for applications requiring high power-to-weight ratios and sustained high-speed operation. This review examines the fundamentals, scaling effects, and classification of micro gas turbine propulsion systems used in UAV applications, with emphasis on micro turbojets and related hybrid configurations. The paper discusses the thermodynamic principles governing micro gas engines and analyzes the aerodynamic, thermal, and combustion challenges associated with miniaturization, including low Reynolds number effects, tip leakage losses, thermal management limitations, and combustion instability. Furthermore, the study reviews the operational characteristics and mission suitability of different propulsion architectures for reconnaissance UAVs, high-speed UAVs, including reconnaissance and loitering platforms, target drones, and hybrid-electric aerial platforms. Recent developments involving additive manufacturing, advanced control systems, recuperated cycles, and hybrid-electric integration are also evaluated as enabling technologies for next-generation UAV propulsion. The findings demonstrate that although micro gas turbines continue to face important efficiency and manufacturing challenges at reduced scales, they remain essential for mission profiles that exceed the capabilities of purely electric propulsion systems. Full article
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