Search Results (10)

An integrated approach to active flow control is proposed by finding both the drooping leading edge and the morphing trailing edge for flow management. This strategy aims to manage flow separation control by utilizing the synergistic effects of both control mechanisms, which we call the combined morphing leading edge and trailing edge (CoMpLETE) technique. This design is inspired by a bionic porpoise nose and the flap movements of the cetacean species. The motion of this mechanism achieves a continuous, wave-like, variable airfoil camber. The dynamic motion of the airfoil’s upper and lower surface coordinates in response to unsteady conditions is achieved by combining the thickness-to-chord (t/c) distribution with the time-dependent camber line equation. A parameterization model was constructed to mimic the motion around the morphing airfoil at various deflection amplitudes at the stall angle of attack and morphing actuation start times. The mean properties and qualitative trends of the flow phenomena are captured by the transition SST (shear stress transport) model. The effectiveness of the dynamically morphing airfoil as a flow control approach is evaluated by obtaining flow field data, such as velocity streamlines, vorticity contours, and aerodynamic forces. Different cases are investigated for the CoMpLETE morphing airfoil, which evaluates the airfoil’s parameters, such as its morphing location, deflection amplitude, and morphing starting time. The morphing airfoil’s performance is analyzed to provide further insights into the dynamic lift and drag force variations at pre-defined deflection frequencies of 0.5 Hz, 1 Hz, and 2 Hz. The findings demonstrate that adjusting the airfoil camber reduces streamwise adverse pressure gradients, thus preventing significant flow separation. Although the trailing-edge deflection and its location along the chord influence the generation and separation of the leading-edge vortex (LEV), these results show that the combined effect of the morphing leading edge and trailing edge has the potential to mitigate flow separation. The morphing airfoil successfully contributes to the flow reattachment and significantly increases the maximum lift coefficient ($c_{l,max}$)). This work also broadens its focus to investigate the aerodynamic effects of a dynamically morphing leading and trailing edge, which seamlessly transitions along the side edges. The aerodynamic performance analysis is investigated across varying morphing frequencies, amplitudes, and actuation times. Full article

Birds are capable of morphing their wings across different flight modes and speeds to improve their aerodynamic performance. In light of this, the study aims to investigate a more optimized solution compared to conventional structural wing designs. The design challenges faced by the aviation industry today require innovative techniques to improve flight efficiency and minimize environmental impact. This study focuses on the aeroelastic impact validation of wing trailing edge morphing, which undergoes significant structural changes to enhance performance as per mission requirements. The approach to design-concept, modeling, and construction described in this study is generalizable and requires lightweight and actively deformable structures. The objective of this work is to demonstrate the aerodynamic efficiency of an innovative structural design and trailing edge morphing concept compared to conventional wing-flap configurations. The analysis revealed that the maximum displacement at a 30-degree deflection is 47.45 mm, while the maximum stress is 21 MPa. Considering that the yield strength of ABS material is 41.14 MPa, this kerf morphing structure, with a safety factor of 2.5, can withstand both structural and aerodynamic loads. The analysis results of the flap and morph configurations showed a 27% efficiency improvement, which was confirmed through the convergence criteria in ANSYS CFX. Full article

The implementation of morphing wing applications in aircraft design has sparked significant interest as it enables the dimensional properties of the aircraft to be modified during flight. By allowing manipulation of the 2D and 3D parameters on the aircraft’s wings, tail surfaces, or fuselage, a variety of possibilities have arisen. Two primary schools of thought have emerged in the field of morphing wing applications: the mechanisms school and the smart surfaces approach that uses shape-memory materials and smart actuators. Among the research in this field, the Fishbone Active Camber (FishBAC) approach has emerged as a promising avenue for controlling the deflection of the wing’s trailing edge. This study revisits previous research on morphing wings and the FishBAC concept, evaluates the current state of the field, and presents an original design process flow that includes the design of a unique and innovative UAV called the Stingray within the scope of the study. A novel morphing concept developed for the Stingray UAV, Rear Spar Articulated Wing Camber (RSAWC), employs a fishbone-like morphing wing rib design with rear spar articulation in a cost-effective manner. The design process and flight tests of the RSAWC are presented and directly compared with a conventional wing. Results are evaluated based on performance, weight, cost, and complexity. Semi-empirical data from the flight testing of the concept resulted in approximately a 19% flight endurance increment. The study also presents future directions of research on the RSAWC concept to guide the researchers. Full article

Evaluating the impact of morphing devices in terms of actuation energy is a promising approach to quantify, from the earliest stages of wing design, the convenience of active camber morphing compared to the use of conventional control surfaces. A morphing wing device consists of an adaptive structure coupled with an actuation system. The starting point for the design of the adaptive structure is a three-dimensional parametric-geometry-representation technique working on the definition of the external morphing shape. The morphing shape is defined to be feasible from the structural point of view and able to meet the aerodynamic design requirements. The new method presented here enables the computation of the actuation energy as a combination of strain energy and external aerodynamic work. The former is the energy required to deform the skin and can be computed in an analytical way, based on the same quantities used by the parameterization technique. The latter is used to compute the energy needed to counteract the external aerodynamic loads during the deformation. This method is applied to the design optimization of a morphing aileron which is installed on a 24 m span wing, starts at 65% of both the chord and the semi-span and extends for one third of the span. A parametric study shows the superiority of the morphing aileron, compared with an equivalent hinged aileron, in terms of energy saving, weight penalty reduction and ease of on-board installation. The morphing aileron is more compact and requires a lower actuation energy combined with a lower deflection, while providing the same roll moment. Full article

This paper introduces a new modular Fish Bone Active Camber morphing wing with novel 3D printed skin panels. These skin panels are printed using two different Thermoplastic Polyurethane (TPU) formulations: a soft, high strain formulation for the deformable membrane of the skin, reinforced with a stiffer formulation for the stringers and mounting tabs. Additionally, this is the first FishBAC device designed to be modular in its installation and actuation. Therefore, all components can be removed and replaced for maintenance purposes without having to remove or disassemble other parts. A 1 m span, 0.27 m chord morphing wing with a 25% chord FishBAC was built and tested mechanically and in a low-speed wind tunnel. Results show that the new design is capable of achieving the same large changes in airfoil lift coefficient (approximate $\Delta C_L\approx 0.55$) with a low drag penalty seen in previous FishBAC work, but with a much simpler, practical and modular design. Additionally, the device shows a change in the pitching moment coefficient of $\Delta C_M\approx 0.1$, which shows the potential that the FishBAC has as a control surface. Full article

A morphing wing concept allowing for coupled twist-camber shape adaptation is proposed. The design is based on an optimized thickness distribution both spanwise and chordwise to be able to morph the wing sections into targeted airfoil shapes. Simultaneously, the spanwise twist is affected by the actuation. The concept provides a higher degree of control on the lift distribution which can be used for roll control, drag minimization, and active load alleviation. Static deformation and flight tests have been performed to evaluate and quantify the performance of the proposed mechanism. The ground tests include mapped actuated wing shapes, and wing mass and actuation power requirements. Roll authority, load alleviation, and aerodynamic efficiency estimates for different configurations were calculated using a lifting line theory coupled with viscous 2D airfoil data. Roll authority was estimated to be low when compared to a general aviation aircraft while the load alleviation capability was found to be high. Differences between the lift to drag ratio between the reference and morphing wing configurations are considerable. Mass and actuation energy present challenges that can be mitigated. The flight tests were used to qualitatively assess the roll control capability of the prototype, which was found to be adequate. Full article

Aircraft winglets are well-established devices that improve aircraft fuel efficiency by enabling a higher lift over drag ratios and lower induced drag. Retrofitting winglets to existing aircraft also increases aircraft payload/range by the same order of the fuel burn savings, although the additional loads and moments imparted to the wing may impact structural interfaces, adding more weight to the wing. Winglet installation on aircraft wing influences numerous design parameters and requires a proper balance between aerodynamics and weight efficiency. Advanced dynamic aeroelastic analyses of the wing/winglet structure are also crucial for this assessment. Within the scope of the Clean Sky 2 REG IADP Airgreen 2 project, targeting novel technologies for next-generation regional aircraft, this paper deals with the integrated design of a full-scale morphing winglet for the purpose of improving aircraft aerodynamic efficiency in off-design flight conditions, lowering wing-bending moments due to maneuvers and increasing aircraft flight stability through morphing technology. A fault-tolerant morphing winglet architecture, based on two independent and asynchronous control surfaces with variable camber and differential settings, is presented. The system is designed to face different flight situations by a proper action on the movable control tabs. The potential for reducing wing and winglet loads by means of the winglet control surfaces is numerically assessed, along with the expected aerodynamic performance and the actuation systems’ integration in the winglet surface geometry. Such a device was designed by CIRA for regional aircraft installation, whereas the aerodynamic benefits and performance were estimated by ONERA on the natural laminar flow wing. An active load controller was developed by PoliMI and UniNA performed aeroelastic trade-offs and flutter calculations due to the coupling of winglet movable harmonics and aircraft wing bending and torsion. Full article

The design and testing of a high-bandwidth continuous actuator for aeronautical applications is presented hereinafter. The actuator has a dual goal of controlling both the aeroelastic behaviour and the flight mechanics of the model in which it is installed. In order to achieve these aims, the actuation bandwidth of the active aerofoil, as well as its static camber variation, have to be sufficiently high. The camber morph is achieved by using tailored piezoelectric patches in a sandwich configuration with a linear trailing edge slider to allow the necessary compliance. The morphing actuator is designed for a NACA 0018 aerofoil with a chord of 300 mm and a span of 40 mm. Static and dynamic experimental tests are carried out on a prototype, and a camber variation control technique is implemented. It is proved that the actuator bandwidth is up to 25 Hz and the equivalent maximum deflection is $\pm 15$ degrees. This solution is shown to be a viable light-weight alternative to the conventional brushless/servo-motor approach currently used in aeroelastic models. Full article

Within the framework of the Clean Sky-JTI (Joint Technology Initiative) project, the design and technological demonstration of a novel wing flap architecture were addressed. Research activities were carried out to substantiate the feasibility of morphing concepts enabling flap camber variation in compliance with the demanding safety requirements applicable to the next generation green regional aircraft. The driving motivation for the investigation on such a technology was found in the opportunity to replace a conventional double slotted flap with a single slotted camber-morphing flap assuring similar high lift performances—in terms of maximum attainable lift coefficient and stall angle—while lowering emitted noise and system complexity. The actuation and control logics aimed at preserving prescribed geometries of the device under variable load conditions are numerically and experimentally investigated with reference to an ‘iron-bird’ demonstrator. The actuation concept is based on load-bearing actuators acting on morphing ribs, directly and individually. The adopted un-shafted distributed electromechanical system arrangement uses brushless actuators, each rated for the torque of a single adaptive rib of the morphing structure. An encoder-based distributed sensor system generates the information for appropriate control-loop and, at the same time, monitors possible failures in the actuation mechanism. Further activities were then discussed in order to increase the TRL (Technology Readiness Level) of the validated architecture. Full article

Morphing technology offers a strategy to modify the wing geometry, and the wing planform and cross-sectional parameters can be optimised to the flight conditions. This paper presents an investigation into the effect of span and camber morphing on the mission performance of a 25-kg UAV, with a straight, rectangular, unswept wing. The wing is optimised over two velocities for various fixed wing and morphing wing strategies, where the objective is to maximise aerodynamic efficiency or range. The investigation analyses the effect of the low and high speed velocity selected, the weighting of the low and high velocity on the computation of the mission parameter, the maximum allowable span retraction and the weight penalty on the mission performance. Models that represent the adaptive aspect ratio (AdAR) span morphing concept and the fish bone active camber (FishBAC) camber morphing concept are used to investigate the effect on the wing parameters. The results indicate that generally morphing for both span and camber, the aerodynamic efficiency is maximised for a 30%–70% to 40%–60% weighting between the low and high speed flight conditions, respectively. The span morphing strategy with optimised fixed camber at the root can deliver up to 25% improvement in the aerodynamic efficiency over a fixed camber and span, for an allowable 50% retraction with a velocity range of 50–115 kph. Reducing the allowable retraction to 25% reduces the improvement to 8%–10% for a 50%–50% mission weighting. Camber morphing offers a maximum of 4.5% improvement approximately for a velocity range of 50–90 kph. Improvements in the efficiency achieved through camber morphing are more sensitive to the velocity range in the mission, generally decreasing rapidly by reducing or increasing the velocity range, where span morphing appears more robust for an increase in velocity range beyond the optimum. However, where span morphing requires considerable modification to the planform, the camber change required for optimum performance is only a 5% trailing edge tip deflection relative to cross-sectional chord length. Span morphing, at the optimal mission velocity range, with 25% allowable retraction, can allow up to a 12% increase in mass before no performance advantage is observed, where the camber morphing only allows up to 3%. This provides the designer with a mass budget that must be achieved for morphing to be viable to increase the mission performance. Full article