Search Results (36)

This review paper provides a comprehensive synthesis of the current advancements in investigations of different titanium-based alloys, including pure titanium, commercially available Ti6Al4V, and modified alloys, such as Ti-Nb-Zr-Fe alloys, for biomedical applications. Several researchers have explored the effects of alloying elements and processing techniques on enhancing the mechanical, chemical, and biological properties of these materials. Ti-Nb-Zr-Fe alloys are of particular interest due to their potential to address critical requirements in medical applications, including reduced Young’s modulus, superior corrosion resistance, biocompatibility, and mechanical strength. Despite substantial progress, the detailed mechanisms for optimizing these properties remain underexplored in the current literature. The main objective of the present review paper is to emphasize the importance of ongoing investigations aimed at overcoming challenges such as biocompatibility concerns, fatigue resistance, and wear under biological conditions. By critically analyzing existing data, this study highlights gaps in knowledge and identifies opportunities for advancing research on these alloys. Specifically, this review paper highlights the need for targeted studies to reduce the Young’s modulus and improve other critical characteristics of Ti-Nb-Zr-Fe alloys to better meet the demands of orthopedic implants, dental prosthetics, and cardiovascular devices. Even if the current scientific literature is ample on this topic, we consider that through this review we can positively contribute to the collective effort in this field trying to fill some gaps, including some updates on the topic, time frames, advantages, and limitations, and pave the way for further advancements that could revolutionize biomedical implant technology. The review encompasses studies performed over the last 5 decades, specifically from 1975 to 2025, to ensure the inclusion of the most relevant and up-to-date research. This approach aims to highlight the significant progress made while situating the findings within the broader context of ongoing investigations. Full article

The formation of nano-sized Hf₂Fe precipitates at grain boundaries through Fe micro-alloying enhances the strength of Ti-Zr-Hf-Nb-Ta multi-principal element alloys (MPEAs), but this improvement comes at the cost of reduced ductility. Aging at 500 °C for just 30 min resulted in a marked reduction in elongation, from 17.5% to 7.5%. This decline is attributed to lattice mismatch between the precipitates and the matrix, as well as increased stacking stress at the grain boundaries. By adjusting the Fe composition and heat treatment parameters, the quantity of Hf₂Fe at the grain boundaries of (TiZrHfNbTa)_100−xFe_x alloy was effectively controlled, achieving a balanced combination of strength of 1037 MPa and elongation of 14%. Furthermore, this method enabled ductility modulation over a wide range, with elongation varying from 2.65% to 19% while maintaining alloy strength between 955 and 1081 MPa, providing valuable insights for tailoring these alloys to diverse application requirements. The precipitation thermodynamics of the (TiZrHfNbTa)_100−xFe_x alloy was also investigated using the CALPHAD method, with thermodynamic calculations validated against experimental results, laying a foundation for more in-depth kinetic study of nano-size precipitates in these alloys. Additionally, the relationships between thermodynamics, precipitates evolution, and mechanical properties were discussed. Full article

The resistance to near-threshold fatigue crack growth and its correlation with the microstructure of the Ti-5Al-3Mo-3V-2Zr-2Cr-1Nb-1Fe alloy were investigated. K-decreasing fatigue crack propagation rate tests were conducted on compact tension samples (ASTM standard) with a stress ratio R of 0.1 and a frequency of 15 HZ in a laboratory atmosphere. At a similar strength level of 1200 MPa, the sample with a fine basket-weave microstructure (F-BW) displayed the slowest near-threshold fatigue crack propagation rate compared with the samples with equiaxed (EM) and basket-weave (BW) microstructures. The fatigue threshold value (ΔK_th) was 4.4 MPa·m^1/2 for F-BW, 3.6 for BW, and 3.2 for EM. The fracture surfaces and crack profiles were observed by scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD) to elucidate the mechanism of fatigue crack propagation in the near-threshold regime. The results revealed that the near-threshold crack growth in the three samples was primarily transgranular. The crack always propagated parallel to the crystal plane, with a high Schmid factor. In addition, the near-threshold fatigue crack growth behavior was synergistically affected by the crack tip plastic zone and crack bifurcation. The increased fatigue crack propagation resistance in F-BW was attributed to the better stress/strain compatibility and greater number of interface obstacles in the crack tip plastic zone. Full article

High-entropy alloys (HEAs) are a family of materials that, because of their particular characteristics and possible uses in a variety of industries, have garnered a lot of interest recently. One such promising HEA is the MoNbTaTiZr high-entropy alloy, which displays excellent corrosion resistance and biocompatibility alongside good mechanical properties. Another promising HEA that has attracted researchers for its potential applications in various fields is FeMoTaTiZr. Exchanging one of the elements may result in important variation of properties of a material. This work studies two different samples of high-entropy alloys, MoNbTaTiZr (named NbHEA) and FeMoTaTiZr (named FeHEA), both generated in a laboratory context using electric-arc remelting technology, keeping similar atomic percentage of the elements in both alloys. Optical microscopy and scanning electron microscopy techniques were used to characterize the microstructure of the alloys. Replacing Nb for Fe affects the distribution proportion of the other four elements, since Fe has a higher tendency than Nb to form part of the inter-dendrite region. An evaluation of the properties related to the corrosion process was accomplished using the polarization method along with electrochemical impedance spectroscopy (EIS), performed under a simulated biological environment. As a result, FeHEA showed a higher corrosion rate in simulated body fluid than NbHEA. Full article

The influence of dispersed ZrO₂ particles on the microstructure evolution and the superconducting properties of a Nb-Ti alloy was investigated. The studied materials were prepared by different methods including mechanical alloying (MA) and arc-melting. The obtained samples were studied by X-ray diffraction (XRD) and vibrating-sample magnetometer (VSM). It was found that ZrO₂ particles can be successively introduced into an Fe-Nb matrix by MA. However, among all prepared samples with a nominal composition of Nb-47wt%Ti-5 wt% ZrO₂, only the powders, which were prepared by MA of Nb-47wt%Ti and ZrO₂ powders, exhibit superconductivity with critical parameters comparable to those observed in pristine Nb-47wt%Ti alloy. In particular, the determined upper critical field at 0 K ${\mu }_0{H}_{\mathrm{c}2}\left(0\right)$ is close to 15.6(1) T. This value is slightly higher than 15.3(3) T obtained for Nb-47wt%Ti and it can be ascribed to the presence of introduced ZrO₂ particles in the Nb-Ti matrix. Full article

Although introducing high porosity in biomedical Ti alloys can reduce their elastic modulus and promote new bone ingrowth, relieving the stress–shielding effect and implant failure, this also causes a decline in the alloys’ mechanical strength. In this work, a new preparation method for the high–strength and high–porosity Ti₆₅Nb_23.33Zr₅Ta_1.67Fe₅ (TNZTF, at.%) alloy was suggested by sintering nanocomposite powder precursor in combination with the use of a space holder technique, in which NH₄HCO₃ is adopted to achieve a porous structure. The highly porous TNZTF alloy possesses a homogeneous fine–grained microstructure consisting of equiaxed α–Ti and a small amount of FeTi_2, the latter of which is distributed in the β–Ti matrix. Through adjusting the mass fraction of NH₄HCO₃, a novel high–porosity, and high–strength TNZTF alloy with a low modulus was successfully prepared. The porous alloy with the addition of 30 wt.% NH₄HCO₃ exhibits a porosity of 50.3 ± 0.2%, a maximum strength of 327.3 ± 2.1 MPa, and an elastic modulus of 12.2 ± 0.3 GPa. The strength enhancement is mainly attributed to the unique fine–grained microstructure, which is obtained by the crystallization of the amorphous phase and the ductile–brittle mixed fracture mechanism. The prepared porous TNZTF alloy possesses higher mechanical strength and well–matched elastic modulus, showing great potential as an implant material. Full article

The continuous industrial development that occurs worldwide generates the need to develop new materials with increasingly higher functional properties. This need also applies to the basic material for electricity purposes, which is copper. In this article, we carry out studies on the influence of various alloying elements such as Mg, In, Si, Nb, Hf, Sb, Ni, Al, Fe, Zr, Cr, Zn, P, Ag, Sc, Pb, Sn, Co, Ti, Mn, Te and Bi on the electrical and mechanical properties of ETP-grade copper. The research involves producing copper alloys using the gravity die casting method with alloy additions of 0.1 wt.%, 0.3 wt.% and 0.5 wt.%. All resulting materials are cold-worked to produce wires, which are subsequently homogenized and annealed. The materials produced in this manner undergo testing to determine their specific electrical conductivity, tensile strength, yield strength, elongation and Vickers hardness (HV10 scale). Full article

The primary focus of the current paper centers on the microstructures and mechanical properties exhibited by a Ti-30Nb-12Zr-5Ta-2Sn-1.25Fe (wt. %) (TNZTSF) alloy that has been produced through an intricate synthesis process comprising cold-crucible induction in levitation, carried out in an atmosphere controlled by argon, and cold-rolling deformation (CR), applying systematic adjustments in the total deformation degree (total applied thickness reduction), spanning from 10% to 60%. The microstructural characteristics of the processed specimens were investigated by SEM and XRD techniques, and the mechanical properties by tensile and microhardness testing. The collected data indicate that the TNZTSF alloy’s microstructure, in the as-received condition, consists of a β-Ti phase, which shows polyhedral equiaxed grains with an average grain size close to 82.5 µm. During the cold-deformation processing, the microstructure accommodates the increased applied deformation degree by increasing crystal defects such as sub-grain boundaries, dislocation cells, dislocation lines, and other crystal defects, powerfully affecting the morphological characteristics. The as-received TNZTSF alloy showed both high strength (i.e., ultimate tensile strength close to σ_UTS = 705.6 MPa) and high ductility (i.e., elongation to fracture close to ε_f = 11.1%) properties, and the computed β-Ti phase had the lattice parameter a = 3.304(7) Å and the average lattice microstrain ε = 0.101(3)%, which are drastically influenced by the applied cold deformation, increasing the strength properties and decreasing the ductility properties due to the increased crystal defects density. Applying a deformation degree close to 60% leads to an ultimate tensile strength close to σ_UTS = 1192.1 MPa, an elongation to fracture close to ε_f = 7.9%, and an elastic modulus close to 54.9 GPa, while the computed β-Ti phase lattice parameter becomes a = 3.302(1) Å. Full article

The study presented in this paper is focused on the effect of varying the solution treatment duration on both the microstructural and mechanical properties of a cold-deformed by rolling Ti-30Nb-12Zr-5Ta-2Sn-1.25Fe (wt.%) alloy, referred to as TNZTSF. Cold-crucible induction using the levitation synthesis technique, conducted under an argon-controlled atmosphere, was employed to fabricate the TNZTSF alloy. After synthesis, the alloy underwent cold deformation by rolling, reaching a total deformation degree (total applied thickness reduction) of 60%. Subsequently, a solution treatment was conducted at 850 °C, with varying treatment durations ranging from 2 to 30 min in 2 min increments. X-ray diffraction (XRD) and scanning electron microscopy (SEM) techniques were utilized for the structural analysis, while the mechanical properties were assessed using both tensile and hardness testing. The findings indicate that (i) in both the cold-deformed-by-rolling and solution-treated states, the TNZTSF alloy exhibits a microstructure consisting of a single β-Ti phase; (ii) in the solution-treated state, the microstructure reveals a rise in the average grain size and a decline in the internal average microstrain as the duration of the solution treatment increases; and (iii) owing to the β-phase stability, a favorable mix of elevated strength and considerable ductility properties can be achieved. Full article

This work investigated the wear behavior of ultrafine-grained Ti₆₅Nb_23.33Zr₅Ta_1.67Fe₅ (at.%, TNZTF) and Ti₆₅Nb_23.33Zr₅Ta_1.67Si₅ (at.%, TNZTS) alloys fabricated by high-energy ball milling and spark plasma sintering. Wear tests were conducted in a simulated physiological solution under both reciprocating sliding and fretting wear conditions with different loads, frequencies, and stroke lengths. The microstructures, mechanical properties, and anti-wear properties of the investigated alloys were characterized. The results showed that the TNZTF and TNZTS alloys had much less wear volume than the commonly used Ti-6Al-4V (TC4) alloy and commercially pure titanium (CP-Ti). The TNZTF and TNZTS alloys exhibited much more smooth wear surfaces and shallower wear scars compared with TC4 and CP-Ti. The investigated alloys exhibited different wear mechanisms under the reciprocating sliding wear conditions, while they were similar under the fretting wear conditions. Compared with TC4 and CP-Ti, the fabricated TNZTF and TNZTS alloys showed a substantially higher wear resistance, owing to their ultrafine-grained microstructure and superior hardness. Additionally, the addition of Nb and Zr further enhanced the wear resistance by forming a protective Nb₂O₅ and ZrO₂ oxide film. This work provides guidance for designing new biomedical titanium alloys with excellent wear resistance. Full article

Ni-based composite coatings reinforced by high-entropy intermetallic compounds (HEICs) were prepared by detonation spraying (DS) on low alloy steel substrates. To this end, first (Ti-Nb)(V-Cr-Ni-Fe) and Al₃(TiZrNbCrHfTa) HEIC powders were fabricated by arc melting followed by ball milling. The as-milled HEIC powders were then employed as reinforcement particles to prepare Ni-7wt.% HEIC composite coatings. The average particle size of the (Ti-Nb)(V-Cr-Ni-Fe) and Al₃(TiZrNbCrHfTa) HEIC powders were 18 and 35 µm, respectively, while the average particle size of the Ni powder was 56 µm. (Ti-Nb)(V-Cr-Ni-Fe) exhibited a single hexagonal C14 Laves phase in spite of Ti and Nb segregations. The XRD pattern of Al₃(TiZrNbCrHfTa) indicated the presence of a tetragonal D0₂₂-type structure along with some minor CrTi and Cr₅Al₈ phases. The sprayed Ni-7wt.% FeNiCrV-TiNb and Ni-7wt.% Al₃(TiZrNbCrHfTa) composite coatings retained crystal structures of the powder mixtures, suggesting proper thermal stability for both powders. The coatings exhibited a dense microstructure consisting of a lamellar microstructure with low porosity and sound bonding with the substrate. The microhardness of Ni-7wt.% FeNiCrV-TiNb (450 HV) was higher than that of Al₃(TiZrNbCrHfTa) (338 HV), and it exhibited lower fluctuation than that of Ni-7wt.% Al₃(TiZrNbCrHfTa). DS is an effective method to fabricate metal matrix composites reinforced by HEICs with a low level of porosity. Full article

Rare earth elements (REE) are indispensable for industries such as magnetic, phosphorus, metal alloys, catalysts, ceramics, glass, polishing and defense systems due to their unique physical and chemical properties. Currently, China is the largest supplier in the world, accounting for production of more than 95% of the world’s rare earth oxides (REO). To reduce the influence of China on the REE market, some countries have started to develop their own national strategies for the production and use of REE-bearing resources. Within the scope of this study, particle size, chemical, MLA, XRD, and SEM-EDS analysis were performed for material characterization, and shaking table, centrifugal, and magnetic separations were carried out for the beneficiation of Malatya/Kuluncak rare earth ore. The XRD analysis indicated that the representative sample consisted of major minerals such as albite, calcite, montmorillonite, muscovite, titanite, kaolinite, clinochlore, and aegirine. Parisite, bastnaesite, Zr-REE-Silicate, Fe-REE-Oxide, and Ca-Ti-Nb-REE-Oxide were detected as REE-bearing minerals by MLA. The chemical analysis resulted in a ∑REO grade of 3628 g/t, and the ore consisted mostly of light REEs. According to the results of the gravity separation for the coarsest fraction, about 11.3% by weight of the total feed was concentrated as a heavy product with 6437 g/t ∑REO content. As a result of magnetic separation, magnetic products with 5561 g/t and 6013 g/t ∑REO were obtained as coarse and fine fractions, respectively. Finally, the characterization studies and enrichment results were correlated, and very important and meaningful indications about the behavior of REE-bearing minerals were obtained. Full article

High chromium cast iron (HCCI) has been widely used as wear-resistant material in the industry. Alloying is an effective way to improve the microstructure and mechanical properties of HCCI. This paper added multi-component V-Fe-Ti-Nb-C-Zr-B alloy (VFC) to HCCI, showing a significant synergistic solution-strengthening effect. The results show that the added V-Ti-Nb-B are dissolved in M₇C₃ carbide to form the (Cr, Fe, V, Ti, Nb)₇(C, B)₃ alloy carbide, and a small amount of V and all Zr are dissolved in austenite and martensite. Adding VFC into HCCI improved the hardenability of HCCI, decreased the residual austenite content from 6.0 wt% to 0.9 wt%, increased the martensite content from 70.7 wt% to 82.5 wt%, and changed the structure and content of M₇C₃ carbide. These changes increased the hardness of as-cast and heat-tread HCCI by 1.4% and 4.1%, increased the hardness of austenite and martensite by 7.9% and 7.0%, increased the impact toughness by 16.9%, and decreased the friction coefficient and wear loss by 2.3 % and 7.0 %, respectively. Thus, the hardness, toughness, wear resistance, and friction resistance of HCCI alloy are improved simultaneously. Full article

The High Speed High Pressure Torsion (HSHPT) is the severe plastic deformation method (SPD) designed for the grain refinement of hard-to-deform alloys, and it is able to produce large, rotationally complex shells. In this paper, the new bulk nanostructured Ti-Nb-Zr-Ta-Fe-O Gum metal was investigated using HSHPT. The biomaterial in the as-cast state was simultaneously compressed up to 1 GPa and torsion was applied with friction at a temperature that rose as a pulse in less than 15 s. The interaction between the compression, the torsion, and the intense friction that generates heat requires accurate 3D finite element simulation. Simufact Forming was employed to simulate severe plastic deformation of a shell blank for orthopedic implants using the advancing Patran Tetra elements and adaptable global meshing. The simulation was conducted by applying to the lower anvil a displacement of 4.2 mm in the z-direction and applying a rotational speed of 900 rpm to the upper anvil. The calculations show that the HSHPT accumulated a large plastic deformation strain in a very short time, leading to the desired shape and grain refinement. Full article

Nanoporous/nanotubular complex oxide layers were developed on high-fraction β phase quaternary Ti-Nb-Zr-Ta and Ti-Nb-Zr-Fe promising biomedical alloys with a low elasticity modulus. Surface modification was achieved by electrochemical anodization aimed at the synthesis of the morphology of the nanostructures, which exhibited inner diameters of 15–100 nm. SEM, EDS, XRD, and current evolution analyses were performed for the characterization of the oxide layers. By optimizing the process parameters of electrochemical anodization, complex oxide layers with pore/tube openings of 18–92 nm on Ti-10Nb-10Zr-5Ta, 19–89 nm on Ti-20Nb-20Zr-4Ta, and 17–72 nm on Ti-29.3Nb-13.6Zr-1.9Fe alloys were synthesized using 1 M H₃PO₄ + 0.5 wt% HF aqueous electrolytes and 0.5 wt% NH₄F + 2 wt% H₂0 + ethylene glycol organic electrolytes. Full article