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Keywords = Tb-Dy-Fe composites

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19 pages, 3929 KB  
Article
Optimization of Mixed Mineral–Organic Acid Leaching for Critical Rare Earth Element Extraction from Philippine Coal Fly Ash
by Mona Lisa C. Pacaña, Kathleen A. Ranay, Carlito B. Tabelin, Richard D. Alorro and Vannie Joy T. Resabal
Sustainability 2025, 17(24), 11076; https://doi.org/10.3390/su172411076 - 10 Dec 2025
Cited by 3 | Viewed by 1037
Abstract
Coal fly ash (CFA) is a promising secondary resource for rare earth element (REE) recovery. This study characterized CFA using XRF, SEM-EDS, ICP-MS, and XRD, revealing critical REE concentrations of 26.3 ppm (Nd), 4.84 ppm (Dy), 2.89 ppm (Er), 1.69 ppm (Eu), and [...] Read more.
Coal fly ash (CFA) is a promising secondary resource for rare earth element (REE) recovery. This study characterized CFA using XRF, SEM-EDS, ICP-MS, and XRD, revealing critical REE concentrations of 26.3 ppm (Nd), 4.84 ppm (Dy), 2.89 ppm (Er), 1.69 ppm (Eu), and 0.85 ppm (Tb). REEs are distributed in Al-Si-Mg-Ca-rich aluminosilicates, except Dy, which is associated with Fe-rich phases. Leaching optimization using response surface methodology (RSM) with a central composite design (CCD) identified optimal conditions at 59.5% HCl:40.5% citric acid, 85 °C, and 720 min, achieving recoveries of 94.8% (Dy), 85.2% (Er), 73.1% (Eu), 79.1% (Nd), and 85.7% (Tb). These conditions provided the best balance between recovery, acid use, and selectivity, demonstrating potential scalability for industrial applications. The quadratic model accurately predicted REE recoveries, with accuracies of 95.61% (Dy), 97.76% (Er), 97.30% (Eu), 99.07% (Nd), and 99.17% (Tb). Thermodynamic analysis showed that mineral dissolution influenced REE selectivity, with anorthite (ΔG358K = −348.1 kJ·mol−1) dissolving readily, while ankerite (ΔG358K = 5.49 × 106 kJ·mol−1) contributed to high selectivity, particularly for Mg. Element selectivity followed Mg > Al > Si > Fe ≥ Ca, indicating Mg- and Al-bearing phases were more susceptible, while Fe- and Ca-bearing minerals remained more resistant under mixed-acid conditions. Full article
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10 pages, 5230 KB  
Article
Variations in the Crystal Lattice of Tb-Dy-Fe Magnetostrictive Materials: The Lattice Constant Disturbance
by Jiaxin Gong, Jiheng Li, Xiaoqian Bao and Xuexu Gao
Micromachines 2023, 14(12), 2166; https://doi.org/10.3390/mi14122166 - 28 Nov 2023
Cited by 1 | Viewed by 2118
Abstract
In Tb-Dy-Fe alloy systems, Tb0.29Dy0.71Fe1.95 alloy shows giant magnetostrictive properties under low magnetic fields, thus having great potential for transducers, microsensors, and other applications. The C15 cubic crystal structure of Tb-Dy-Fe has long been thought to be the [...] Read more.
In Tb-Dy-Fe alloy systems, Tb0.29Dy0.71Fe1.95 alloy shows giant magnetostrictive properties under low magnetic fields, thus having great potential for transducers, microsensors, and other applications. The C15 cubic crystal structure of Tb-Dy-Fe has long been thought to be the source of giant magnetostriction. It is surprising that such a highly symmetrical crystal structure exhibits such a large magnetostrictive strain. In this work, the lattice parameters of Tb0.29Dy0.71Fe1.95 magnetostrictive materials were studied by processing atomic-resolution images. The selected area diffraction patterns show a face-centered cubic structure, but the fast Fourier transform diagram shows that the cubic structure has obvious distortion. The lattice parameters obtained by geometric phase analysis (GPA) and Gaussian model-based fitting and calculation show that the lattice constants a, b, and c are not strictly equal, and small disturbance of the lattice constants occurs based on the cubic structure. The actual crystal structure of the Tb-Dy-Fe material is a slightly disturbed cubic structure. This variation in the crystal lattice is mainly caused by the inhomogeneous composition and may be related to the giant magnetostrictive properties of Tb-Dy-Fe alloy. Full article
(This article belongs to the Section D:Materials and Processing)
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11 pages, 4447 KB  
Article
Microstructure and Magnetic Properties Dependence on the Sputtering Power and Deposition Time of TbDyFe Thin Films Integrated on Single-Crystal Diamond Substrate
by Zhenfei Lv, Xiulin Shen, Jinxuan Guo, Yukun Cao, Chong Lan, Yanghui Ke, Yixian Yang and Junyi Qi
Processes 2022, 10(12), 2626; https://doi.org/10.3390/pr10122626 - 7 Dec 2022
Cited by 3 | Viewed by 2742
Abstract
As giant magnetostrictive material, TbDyFe is regarded as a promising choice for magnetic sensing due to its excellent sensitivity to changes in magnetic fields. To satisfy the requirements of high sensitivity and the stability of magnetic sensors, TbDyFe thin films were successfully deposited [...] Read more.
As giant magnetostrictive material, TbDyFe is regarded as a promising choice for magnetic sensing due to its excellent sensitivity to changes in magnetic fields. To satisfy the requirements of high sensitivity and the stability of magnetic sensors, TbDyFe thin films were successfully deposited on single-crystal diamond (SCD) substrate with a Young’s modulus over 1000 GPa and an ultra-stable performance by radio-frequency magnetron sputtering at room temperature. The sputtering power and deposition time effects of TbDyFe thin films on phase composition, microstructure, and magnetic properties were investigated. Amorphous TbDyFe thin films were achieved under various conditions of sputtering power and deposition time. TbDyFe films appeared as an obvious boundary to SCD substrate as sputtering power exceeded 100 W and deposition time exceeded 2 h, and the thickness of the films was basically linear with the sputtering power and deposition time based on a scanning electron microscope (SEM). The film roughness ranged from 0.15 nm to 0.35 nm, which was measured by an atomic force microscope (AFM). The TbDyFe film prepared under a sputtering power of 100 W and a deposition time of 3 h possessed the coercivity of 48 Oe and a remanence ratio of 0.53, with a giant magnetostriction and Young’s modulus effect, suggesting attractive magnetic sensitivity. The realization of TbDyFe/SCD magnetic material demonstrates a foreseeable potential in the application of high-performance sensors. Full article
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27 pages, 50279 KB  
Review
Recent Advances in Magnetostrictive Tb-Dy-Fe Alloys
by Zijing Yang, Jiheng Li, Zhiguang Zhou, Jiaxin Gong, Xiaoqian Bao and Xuexu Gao
Metals 2022, 12(2), 341; https://doi.org/10.3390/met12020341 - 15 Feb 2022
Cited by 26 | Viewed by 5683
Abstract
As giant magnetostrictive materials with low magnetocrystalline anisotropy, Tb-Dy-Fe alloys are widely used in transducers, actuators and sensors due to the effective conversion between magnetic energy and mechanical energy (or acoustic energy). However, the intrinsic brittleness of intermetallic compounds leads to their poor [...] Read more.
As giant magnetostrictive materials with low magnetocrystalline anisotropy, Tb-Dy-Fe alloys are widely used in transducers, actuators and sensors due to the effective conversion between magnetic energy and mechanical energy (or acoustic energy). However, the intrinsic brittleness of intermetallic compounds leads to their poor machinability and makes them prone to fracture, which limits their practical applications. Recently, the addition of a fourth element to Tb-Dy-Fe alloys, such as Ho, Pr, Co, Nb, Cu and Ti, has been studied to improve their magnetostrictive and mechanical properties. This review starts with a brief introduction to the characteristics of Tb-Dy-Fe alloys and then focuses on the research progress in recent years. First, studies on the crystal growth mechanism in directional solidification, process improvement by introducing a strong magnetic field and the effects of substitute elements are described. Then, meaningful progress in mechanical properties, composite materials, the structural origin of magnetostriction based on ferromagnetic MPB theory and sensor applications are summarized. Furthermore, sintered composite materials based on the reconstruction of the grain boundary phase also provide new ideas for the development of magnetostrictive materials with excellent comprehensive properties, including high magnetostriction, high mechanical properties, high corrosion resistance and high resistivity. Finally, future prospects are presented. This review will be helpful for the design of novel magnetostrictive Tb-Dy-Fe alloys, the improvement of magnetostrictive and mechanical properties and the understanding of magnetostriction mechanisms. Full article
(This article belongs to the Special Issue Advances in Metal-Containing Magnetic Materials)
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19 pages, 917 KB  
Article
Multi-Element Composition of Diatom Chaetoceros spp. from Natural Phytoplankton Assemblages of the Russian Arctic Seas
by Nikolay V. Lobus, Maxim S. Kulikovskiy and Yevhen I. Maltsev
Biology 2021, 10(10), 1009; https://doi.org/10.3390/biology10101009 - 8 Oct 2021
Cited by 19 | Viewed by 5074
Abstract
Data on the elemental composition of the diatom Chaetoceros spp. from natural phytoplankton communities of Arctic marine ecosystems are presented for the first time. Samples were collected during the 69th cruise (22 August–26 September 2017) of the R/V Akademik Mstislav Keldysh in the [...] Read more.
Data on the elemental composition of the diatom Chaetoceros spp. from natural phytoplankton communities of Arctic marine ecosystems are presented for the first time. Samples were collected during the 69th cruise (22 August–26 September 2017) of the R/V Akademik Mstislav Keldysh in the Kara, Laptev, and East Siberian Seas. The multi-element composition of the diatom microalgae was studied by ICP-AES and ICP-MS methods. The contents of major (Na, Mg, Al, Si, P, S, K and Ca), trace (Li, Be, B, Ti, V, Cr, Mn, Co, Ni, Cu, Zn, Ga, As, Se, Rb, Sr, Mo, Ag, Cd, Sn, Sb, Cs, Ba, Hg, Tl, Pb, Bi, Th and U) and rare earth (Sc, Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu) elements varied greatly, which was probably associated with the peculiarities of the functional state and mineral nutrition of phytoplankton in the autumn period. Biogenic silicon was the dominant component of the chemical composition of Chaetoceros spp., averaging 19.10 ± 0.58% of dry weight (DW). Other significant macronutrients were alkaline (Na and K) and alkaline earth (Ca and Mg) metals as well as biogenic (S and P) and essential (Al and Fe) elements. Their total contents varied from 1.26 to 2.72% DW, averaging 2.07 ± 0.43% DW. The Al:Si ratio for natural assemblages of Chaetoceros spp. of the shelf seas of the Arctic Ocean was 5.8 × 10−3. The total concentrations of trace and rare earth elements on average were 654.42 ± 120.07 and 4.14 ± 1.37 μg g−1 DW, respectively. We summarize the scarce data on the average chemical composition of marine and oceanic phytoplankton and discuss the limitations and approaches of such studies. We conclude on the lack of data and the need for further targeted studies on this issue. Full article
(This article belongs to the Section Marine and Freshwater Biology)
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14 pages, 8246 KB  
Article
The Geochemistry of 1 ky Old Euxinic Sediments of the Western Black Sea
by Octavian G. Duliu, Carmen I. Cristache, Ana-Voica Bojar, Gheorghe Oaie, Otilia-Ana Culicov, Marina V. Frontasyeva and Emil Constantinescu
Geosciences 2019, 9(11), 455; https://doi.org/10.3390/geosciences9110455 - 23 Oct 2019
Cited by 1 | Viewed by 2915
Abstract
To get more data on the geochemistry of Black Sea euxinic sediments, a 50-cm core was collected at a depth of 600 m on a Western Black Sea Continental Platform slope. The core contained unconsolidated sediments rich in cocoolithic ooze and mud. Epithermal [...] Read more.
To get more data on the geochemistry of Black Sea euxinic sediments, a 50-cm core was collected at a depth of 600 m on a Western Black Sea Continental Platform slope. The core contained unconsolidated sediments rich in cocoolithic ooze and mud. Epithermal Neutron and Prompt Gamma Activation Analysis were used to determine the content of nine major (Na, Mg, Al, Si, K, Ca, Ti, Mn, and Fe as oxides) and 32 trace elements (Cl, Sc, V, Cr, Co, Ni, Zn, As, Se, Br, Rb, Sr, Zr, Mo, Sn, Sb, Cs, Ba, La, Ce, Nd, Sm, Eu, Gd, Tb, Dy, Yb, Hf, Ta, W, Th, and U) with a precision varying between 3 and 9%. The core contained unconsolidated sediment rich in coccolithic ooze and mud. Previous 210 Pb geochronology suggests an age of ∼1 ky of considered sediments. Major components distribution showed that, except for Cl and Ca, the contents of all other elements are similar to Upper Continental Crust (UCC) and North American Shale Composite (NASC). The distribution of the 32 trace elements showed similarities to the UCC, except for redox-sensitive metals Fe, Se, Mo, and U, of which the significantly higher content reflects the presence of euxinic conditions during deposition. A chondrite normalized plot of nine rare earth elements indicated a similarity to UCC and NASC, suggesting a continental origin of sedimentary material. Full article
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18 pages, 3192 KB  
Article
Equivalent Circuit Model of Low-Frequency Magnetoelectric Effect in Disk-Type Terfenol-D/PZT Laminate Composites Considering a New Interface Coupling Factor
by Guofeng Lou, Xinjie Yu and Shihua Lu
Sensors 2017, 17(6), 1399; https://doi.org/10.3390/s17061399 - 15 Jun 2017
Cited by 11 | Viewed by 8131
Abstract
This paper describes the modeling of magnetoelectric (ME) effects for disk-type Terfenol-D (Tb0.3Dy0.7Fe1.92)/PZT (Pb(Zr,Ti)O3) laminate composite at low frequency by combining the advantages of the static elastic model and the equivalent circuit model, aiming at [...] Read more.
This paper describes the modeling of magnetoelectric (ME) effects for disk-type Terfenol-D (Tb0.3Dy0.7Fe1.92)/PZT (Pb(Zr,Ti)O3) laminate composite at low frequency by combining the advantages of the static elastic model and the equivalent circuit model, aiming at providing a guidance for the design and fabrication of the sensors based on magnetoelectric laminate composite. Considering that the strains of the magnetostrictive and piezoelectric layers are not equal in actual operating due to the epoxy resin adhesive bonding condition, the magnetostrictive and piezoelectric layers were first modeled through the equation of motion separately, and then coupled together with a new interface coupling factor kc, which physically reflects the strain transfer between the phases. Furthermore, a theoretical expression containing kc for the transverse ME voltage coefficient αv and the optimum thickness ratio noptim to which the maximum ME voltage coefficient corresponds were derived from the modified equivalent circuit of ME laminate, where the interface coupling factor acted as an ideal transformer. To explore the influence of mechanical load on the interface coupling factor kc, two sets of weights, i.e., 100 g and 500 g, were placed on the top of the ME laminates with the same thickness ratio n in the sample fabrication. A total of 22 T-T mode disk-type ME laminate samples with different configurations were fabricated. The interface coupling factors determined from the measured αv and the DC bias magnetic field Hbias were 0.11 for 500 g pre-mechanical load and 0.08 for 100 g pre-mechanical load. Furthermore, the measured optimum thickness ratios were 0.61 for kc = 0.11 and 0.56 for kc = 0.08. Both the theoretical ME voltage coefficient αv and optimum thickness ratio noptim containing kc agreed well with the measured data, verifying the reasonability and correctness for the introduction of kc in the modified equivalent circuit model. Full article
(This article belongs to the Special Issue Magnetoelectric Heterostructures and Sensors)
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7 pages, 1390 KB  
Article
Wide-Range Magnetoelectric Response on Hybrid Polymer Composites Based on Filler Type and Content
by Pedro Martins, Marco Silva, Silvia Reis, Nélson Pereira, Harvey Amorín and Senentxu Lanceros-Mendez
Polymers 2017, 9(2), 62; https://doi.org/10.3390/polym9020062 - 14 Feb 2017
Cited by 30 | Viewed by 7180
Abstract
In order to obtain a wide-range magnetoelectric (ME) response on a ME nanocomposite that matches industry requirements, Tb0.3Dy0.7Fe1.92 (Terfenol-D)/CoFe2O4/P(VDF-TrFE) flexible films were produced by the solvent casting technique and their morphologic, piezoelectric, magnetic and magnetoelectric properties were investigated. The [...] Read more.
In order to obtain a wide-range magnetoelectric (ME) response on a ME nanocomposite that matches industry requirements, Tb0.3Dy0.7Fe1.92 (Terfenol-D)/CoFe2O4/P(VDF-TrFE) flexible films were produced by the solvent casting technique and their morphologic, piezoelectric, magnetic and magnetoelectric properties were investigated. The obtained composites revealed a high piezoelectric response (≈−18 pC·N−1) that is independent of the weight ratio between the fillers. In turn, the magnetic properties of the composites were influenced by the composite composition. It was found that the magnetization saturation values decreased with the increasing CoFe2O4 content (from 18.5 to 13.3 emu·g−1) while the magnetization and coercive field values increased (from 3.7 to 5.5 emu·g−1 and from 355.7 to 1225.2 Oe, respectively) with the increasing CoFe2O4 content. Additionally, the films showed a wide-range dual-peak ME response at room temperature with the ME coefficient increasing with the weight content of Terfenol-D, from 18.6 to 42.3 mV·cm−1·Oe−1. Full article
(This article belongs to the Special Issue Hybrid Polymeric Materials)
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