Search Results (49)

The fineness of the raw material is the essential factor affecting the burnability of raw meal, with the fineness of the siliceous material being of the utmost importance. In this paper, Portland clinker was prepared from sandstones with four different particle sizes. The effects of sandstone fineness on calcination, crystal structure, phase assemblage, and hydration of the clinker were investigated by means of thermomechanical analysis (TMA), X-ray diffraction analysis (XRD), isothermal conduction calorimetry (ICC), and thermogravimetric analysis (TGA). The results show that as sandstone fineness decreases, the clinkers undergo a gradual decrease in shrinkage during calcination, alongside a consistent rise in free lime (f-CaO) content. The decrease in sandstone fineness has been shown to have a significant effect on the size of C₃S and C₂S, but no obvious effect on their crystal structure. The f-CaO rapidly reacts with water to form Ca(OH)₂ in the initial stage of cement hydration, resulting in the shortening of the hydration induction period and the advance of the hydration of C₃S. Furthermore, the compressive strength of Portland cement increases with the increase in sandstone fineness at every age, and the increase in age compensates for the differences in strength among samples. Full article

The thermal protection system of a re-entry vehicle requires a high-heat-resistant heat shield to protect the spacecraft. Most of the ablative materials developed so far have high heat resistance but have technical issues such as long production times. In this study, we propose a new ablative material (LATS/PEEK) consisting of PEEK and carbon felt as a material that can solve these problems. PEEK has excellent properties such as a short production time and its ability to be produced using 3D printer technology. In addition, PEEK can be molded with a variety of fusion bonding methods, so it is possible to mold the heat shield and structural components as a single structure. However, heating tests conducted in previous research have confirmed the expansion phenomenon of CF/PEEK produced by 3D printers. The expansion of the ablative material is undesirable because it changes the aerodynamic characteristics during re-entry flight. Therefore, the purpose of this research is to clarify the mechanism of the expansion phenomenon of the ablative material based on PEEK resin. Therefore, we conducted thermal gravimetric analysis (TGA) and thermomechanical analysis (TMA) and concluded that the expansion phenomenon during the heating test was caused by the pressure increase inside the ablative material due to pyrolysis gas. Based on this mechanism, we developed a new 3D LATS/PEEK with a structure that can actively release pyrolysis gas, and we conducted a heating test using an arc-heating wind tunnel. As a result, it was found that 3D LATS/PEEK had less expansion and deformation during the heating test than CF/PEEK manufactured using a 3D printer. Full article

Superplastic deformation, which occurs when fine-grained metals exhibit high ductility (often exceeding 300%) under specific conditions at approximately half of their melting temperature, allows the creation of complex shapes required by the aerospace and electronic material industries. Typically, superplastic characteristics are evaluated using universal testing machines (UTMs). However, nickel (Ni) and its alloys, which are applied as electrodeposits in the fabrication of electronic materials, are nanocrystalline in nature and exhibit superplasticity under specific temperatures and deformation conditions. Electrodeposited foils are very thin, making traditional UTM testing challenging; therefore, a new approach is required. In this study, we used a thermomechanical analyzer (TMA) to analyze the superplastic properties of electrodeposited nickel foils simply and precisely. TMAs are particularly appropriate when evaluating thin foils because they yield detailed thermal deformation data, whereas UTMs do not. A TMA reveals thermal deformation of electrodeposited nickel foils across various temperatures, as well as microstructures and grain growth. We performed superplastic analysis at 400 °C, 500 °C, and 600 °C at a strain rate of 1 × 10⁻³ s⁻¹, and microstructural data were obtained through X-ray diffraction and electron backscatter diffraction. Superplastic deformation was apparent at 400 °C. The data obtained through our systematic analysis using a TMA will guide future studies on the application of superplastic properties of electrodeposited nanocrystalline nickel foils. Full article

To study the properties of cyclotriphosphazene (CTP)-containing phthalonitriles, a branched phthalonitrile containing CTP (CTP–PN) with self-catalytic behavior was designed and synthesized. The structure of CTP–PN was characterized by FT–IR (Fourier transform infrared spectroscopy), MS (mass spectroscopy), ¹H–NMR (proton nuclear magnetic resonance spectroscopy), and ¹³C–NMR (carbon nuclear magnetic resonance spectroscopy). Then, the curing reaction of CTP–PN was studied using DSC (differential scanning calorimetry) and DRA (dynamic rheological analysis). The results show that the curing reaction of CTP–PN is initiated at 200 °C. Additionally, the change in the viscosity of CTP–PN as a function of the temperature was investigated. After curing at different temperatures, the generated structures were characterized by FT–IR. The fracture morphology and thermomechanical properties of cured CTP–PN were scanned and studied using SEM (scanning electron microscopy) and TMA (thermomechanical analysis), respectively. The results demonstrate that CTP–PN exhibits a smooth fracture surface and possesses a relatively low CTE (coefficient of linear thermal expansion) of approximately 25 ppm/°C at 285 °C. A T_d5% (temperature at which 5% weight loss occurs) of as high as 405 °C can be obtained for cured CTP–PN, and its char yield at 800 °C exceeds 70% in N₂. FT–IR and XPS (X-ray photoelectron spectroscopy) were used to study the thermal decomposition of cured CTP–PN, indicating that it remains stable below 350 °C. With an increasing temperature, there is decomposition first of CTP and P–NH–Ph and C–O–C bonds (>350 °C) and then nitrogen-containing aromatic heterocycles (>500 °C), ultimately resulting in the formation of P-containing residual char. Full article

The thermomechanical and viscoelastic properties of a glass fiber polyethylene terephthalate glycol (GF/PETG) continuous unidirectional (UD) tape were investigated using differential scanning calorimetry (DSC), thermomechanical analysis (TMA), and dynamic mechanical analysis (DMA). This study identified five operational conditions based on the Army Regulation 70-38 Standard. The DSC results revealed a glass transition temperature of 78.0 ± 0.3 °C, guiding the selection of temperatures for TMA and DMA tests. TMA provided the coefficient of thermal expansion in three principal directions, consistent with known values for PETG and GF materials. DMA tests, including strain sweep, temperature ramp, frequency sweep, creep, and stress relaxation, defined the material’s linear viscoelastic region and temperature-dependent properties. The frequency sweep indicated an increased modulus with rising frequency, identifying several natural frequency modes. Creep and stress relaxation tests showed time-dependent behavior, with strain increasing under higher loads and stress decreasing over time for all tested input values. Viscoelastic models fitted to the data yielded R² values of 0.99, demonstrating good agreement. The study successfully measured thermomechanical and viscoelastic properties across various conditions, providing insights into how temperature influences the material’s mechanical response under extreme conditions. Full article

Cytotoxicity is a critical parameter for materials intended for biological applications, such as food packaging. Shape-memory polyurethanes (SMPUs) have garnered significant interest due to their versatile properties and adaptability in synthesis. However, their suitability for biological applications is limited by the use of aromatic isocyanates, such as methylene diphenyl 4,4′-diisocyanate (MDI) and toluene diisocyanate (TDI), which are commonly used in SMPU synthesis but can generate carcinogenic compounds upon degradation. In this study, thermo-responsive shape-memory polyurethanes (SMPUs) were synthesized using poly(tetramethylene ether) glycol (PTMG) and castor oil (CO) as a chain extender with four different isocyanates—aromatic (MDI and TDI), aliphatic (hexamethylene diisocyanate [HDI] and isophorone diisocyanate [IPDI])—to evaluate their impact on polyurethane cytotoxicity. Cytotoxicity assays were conducted on the synthesized SMPU samples before and after exposure to light-induced degradation. The results showed that prior to degradation, all samples exhibited cell proliferation rates above 90%. However, after degradation, the SMPUs containing aromatic isocyanates demonstrated a drastic reduction in cell proliferation to values below 10%, whereas the samples with aliphatic isocyanates maintained cell proliferation above 70%. Subsequently, the influence of polyol chain length was assessed using PTMG, with molecular weights of 1000, 650, and 250 g·mol⁻¹. The results indicated that the SMPUs with longer chain lengths exhibited higher cell proliferation rates both before and after degradation. The thermal and mechanical properties of the SMPUs were further characterized using thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and thermomechanical analysis (TMA), providing comprehensive insights into the behavior of these materials. Full article

A random copolymer (PTBM), utilized as deep ultra-violet (DUV) photoresist, was prepared by reversible addition-fragmentation chain transfer (RAFT) polymerization with tert-butyl methacrylate (tBMA), methyl methacrylate (MMA), triphenylsulfonium p-styrenesulfonate (TPS-SS), and functional poly (sesquicarbonylsiloxanes) (POSS-MA) as the monomer components, and 4-cyano-4-[(dodecylsulfanylthiocarbonyl) sulfanyl]pentanoic acid (CDSPA) as the RAFT reagent. Fourier transform infrared spectroscopy (FT-IR) and proton nuclear magnetic resonance (¹H NMR) proved successful synthesis. Ultraviolet absorption spectroscopy (UV) analysis verified the transparency of the polymer in the DUV band. RAFT polymerization kinetics showed that the polymerization rate conformed to the first-order kinetic relationship, and the polymerization process exhibited a typical controlled free radical polymerization behavior. Thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and static thermo-mechanical analysis (TMA) showed that the incorporation of POSS groups improved the thermal properties of the copolymer. According to scanning electron microscopy (SEM) images, the copolymerization of photoacid monomers (TPS-SS) resulted in photoresist copolymers exhibiting good resistance to acid diffusion and low roughness. Full article

This study presents a new approach to investigating the impact of repeated reflow on the failure of ball grid array (BGA) packages. The issue with the BGA package collapse is that the repeated reflow can lead to short circuits, particularly for BGAs with a very fine pitch between leads. A novel approach was developed to measure the collapse of BGA solder balls during the melting and solidification process, enabling in situ measurements. The study focused on two types of solders: Sn63Pb37 as a reference, and the commonly used SAC305, with measurements taken at various temperatures. The BGA samples were subjected to three different heating/cooling cycles in a thermomechanical analyzer (TMA) at temperatures of 250 °C, 280 °C, and 300 °C, with a subsequent cooling down to 100 °C. The results obtained from the TMA indicated differences in the collapse behavior of both BGA solder alloys at various temperatures. Short circuits between neighboring leads (later confirmed by an X-ray analysis) were also recognizable on the TMA. The novel approach was successfully developed and applied, yielding clear insights into the behavior of solder balls during repeated reflow. Full article

In order to solve the problem of excessive consumption of petrochemical resources and the harm of free formaldehyde release to human health, biomass raw materials, such as sucrose (S) and ammonium dihydrogen phosphate (ADP) can be chemically condensed in a simple route under acidic conditions to produce a formaldehyde free wood adhesive (S-ADP), characterized by good storage stability and water resistance, and higher wet shear strength with respect to petroleum based phenolic resin adhesive. The dry and boiling shear strength of the plywood based on S-ADP adhesive are as high as 1.05 MPa and 1.19 MPa, respectively. Moreover, is Modulus of Elasticity (MOE) is as high as 4910 MPa. Interestingly, the plywood based on the developed S-ADP adhesive exhibited good flame retardancy. After burning for 90 s, its shape remains unchanged. Meanwhile, it can be concluded from thermomechanical analysis (TMA) and thermogravimetric analysis (TGA) that the S-ADP acquired excellent modulus of elasticity (MOE) and good thermal stability. It is thus thought promisingly that the use of S-ADP adhesive as a substitute for PF resin adhesive seems feasible in the near future. Full article

Fatty acids (FA) and their derivatives with long alkyl chain structures are good candidates for wood esterification to confer thermoplastic properties to wood. Nevertheless, they do not react easily with hydroxyl groups of wood. In this study, we investigated the reactivity of wood with various fatty acids of different chain lengths using trifluoroacetic anhydride (TFAA) as the impelling agent in various reaction conditions. Generally, the esterification of fatty acids without solvents resulted in higher Weight Percentage Gain (WPG) and ester content than the reaction in the presence of CH₂Cl₂. The esterification reaction could be performed effectively at room temperature, though an increased reaction temperature provoked degradation of the esterified wood. WPG of 67% was obtained for the C3 and 253% for the C16 alkyl chain analogs, respectively. Nevertheless, the ester content was fairly uniform, with values between 10.60 and 11.81 mmol ester/gram of wood for all chain lengths. A higher quantity of reagent led to higher ester content, which tended to stabilize after a ratio of 1:4 wood and TFAA/FA. The esterification reaction was performed rapidly, with an ester content between 7.65 and 9.94 mmol ester/gram of wood being achieved only after 15 min of reaction. Fourier transform infrared spectroscopy (FTIR) analysis was performed to confirm the drastic chemical changes of wood before and after esterification. Morphological observation by scanning electron microscope (SEM), softening measurement by thermomechanical analysis (TMA), and contact angle measurements demonstrated the possibility of esterified spruce wood being applied as a new bioplastic. Full article

Among the alternative recycling methods for food waste, its utilization as a renewable biomass resource has demonstrated great potential. This study presents empirical findings pertaining to the cofiring of solid biomass fuel and coal for power generation. Various co-combustion ratios involving food waste biochar (FWB) and coal (100:0, 85:15, 90:10, 95:5, and 0:100) were tested to optimize combustion efficiency, monitor the emissions of NO_X, CO, and unburned carbon (UBC), assess ash deposition tendencies, and evaluate grindability. Two types of FWB and sewage sludge were selected as biomass fuels. The results demonstrated that co-combustion involving FWB reduced NO_X and UBC emissions compared to coal combustion alone. In particular, the 10% FWB_A blend exhibited the best combustion efficiency. Notably, FWB demonstrated lower tendencies for ash deposition. The ash fusion characteristics were monitored via thermomechanical analysis (TMA), and the corresponding shrinkage levels were measured. Furthermore, FWB exhibited superior grindability compared to both coal and sewage sludge, reducing power consumption during fuel preparation. This study suggests that FWB is a valuable co-combustion resource in coal-fired power plants, thereby facilitating the efficient recycling of food waste while concurrently advancing clean energy generation. Nevertheless, further research is required to validate its practical applicability and promote its use as a renewable resource. Full article

The main modifications of thermal and colorimetric parameters after thermal aging of DGEBA/TETA system (plain epoxy) and fique-fiber woven fabric-reinforced epoxy composites are described. As a preliminary study, thermal analysis was carried out on epoxy matrix composites reinforced with 15, 30, 40 and 50% fique-fiber woven fabric. After this previous analysis, the 40% composite was chosen to be thermally aged, at 170 °C. Three exposure times were considered, namely, 0, 72, 120 and 240 h. Samples were studied by thermogravimetric analysis (TGA), differential thermal analysis (DTA), differential scanning calorimetry (DSC), thermomechanical analysis (TMA) and colorimetry analysis. Significant color changes were observed after thermal aging combined with oxidation. It was also found that the thermal behavior of the plain epoxy showed greater resistance after thermal exposure. By contrast, the composites were more sensitive to temperature variations as a result of thermal stresses induced between fique fibers and the epoxy matrix. Full article

Hybrid composites are expanding applications in cutting-edge technology industries, which need materials capable of meeting combined properties in order to guarantee high performance and cost-effectiveness. This original article aimed for the first time to investigate the hybrid laminated composite thermal behavior, made of two types of fibers: synthetic Twaron^® fabric and natural curaua non-woven mat, reinforcing epoxy matrix. The composite processing was based on the ballistic helmets methodology from the North American Personal Armor System for Ground Troops, currently used by the Brazilian Army, aiming at reduced costs, total weight, and environmental impact associated with the material without compromising ballistic performance. Thermal properties of plain epoxy, aramid fabric, and curaua mat were evaluated, as well as the other five configurations of hybrid laminated composites. These properties were compared using thermogravimetric analysis (TGA) with its derivative (DTG), differential thermal analysis (DTA), and thermomechanical analysis (TMA). The results showed that the plain epoxy begins thermal degradation at 208 °C while the curaua mat at 231 °C and the aramid fabric at 477 °C. The hybrid laminated composites curves showed two or three inflections in terms of mass loss. The only sample that underwent thermal expansion was the five-aramid and three-curaua layers composite. In the third analyzed temperature interval, related to the glass transition temperature of the composites, there was, in general, an increasing thermal stability behavior. Full article

In this research work, we aim to study the effect of the incorporation of vegetable fiber reinforcement on the thermo-mechanical and dynamic properties of a composite formed by a polymeric matrix reinforced with cellulosic fibers with the various Washingtonia fiber (WF) loadings (0%, 10%, 20%, and 30% by wt%) as reinforced material in high-density polyethylene (HDPE) Biocomposites to evaluate the optimum fiber loading of biocomposites. In addition, several characterization techniques (i.e., thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), and thermal mechanical analysis (TMA)) were used to better understand the characteristics of the new composites prepared. With these techniques, we managed to verify the rigidity and thermal stability of the composites so elaborated, as well as the success of the polymer and the structural homogeneity of the obtained biocomposites. Hence, the biocomposite with the best ratio (HDPE/20WF) showed a loss modulus (E″) of 224 MPa, a storage modulus (E′) of 2079 MPa, and a damping factor (Tanδ) of 0.270 to the glass transition (Tg) of 145 °C. In addition, thermomechanical analysis (TMA) of the biocomposite samples exhibited marginally higher Ts compared to the HDPE matrix. The best results were recorded with biocomposites with 20% WF, which showed better thermal properties. This composite material can be used as insulation in construction materials (buildings, false ceilings, walls, etc.). Full article

The present paper deals with the determination of thermodynamic quantities of thermoplastic polymers by using an optical fiber interrogator. Typically, laboratory methods such as differential scanning calorimetry (DSC) or thermomechanical analysis (TMA) are a reliable state-of-the-art option for thermal polymer analysis. The related laboratory commodities for such methods are of high cost and are impractical for field applications. In this work, an edge-filter-based optical fiber interrogator, which was originally developed to detect the reflection spectrum of fiber Bragg grating sensors, is utilized for the detection of the boundary reflection intensities of the cleaved end of a standard telecommunication optical fiber (SMF28e). By means of the Fresnel equations, the temperature-dependent refractive index of thermoplastic polymer materials is measured. Demonstrated with the amorphous thermoplastic polymers polyetherimide (PEI) and polyethersulfone (PES), an alternative to DSC and TMA is presented as the glass transition temperatures and coefficients of thermal expansion are derived. A DSC alternative in the semi-crystalline polymer analysis with the absence of a crystal structure is shown as the melting temperature and cooling-rate-dependent crystallization temperatures of polyether ether ketone (PEEK) are detected. The proposed method shows that thermal thermoplastic analysis can be performed with a flexible, low-cost and multipurpose device. Full article