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Search Results (394)

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Keywords = R452A refrigerant

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18 pages, 2664 KiB  
Article
Analysis of Heat Exchange Efficiency and Influencing Factors of Energy Tunnels: A Case Study of the Torino Metro in Italy
by Mei Yin, Pengcheng Liu and Zhenhuang Wu
Buildings 2025, 15(15), 2704; https://doi.org/10.3390/buildings15152704 - 31 Jul 2025
Viewed by 158
Abstract
Both ground source heat pumps (GSHPs) and energy underground structures are engineered systems that utilize shallow geothermal energy. However, due to the construction complexity and associated costs of energy tunnels, their heat exchange efficiency relative to GSHPs remains a topic worthy of in-depth [...] Read more.
Both ground source heat pumps (GSHPs) and energy underground structures are engineered systems that utilize shallow geothermal energy. However, due to the construction complexity and associated costs of energy tunnels, their heat exchange efficiency relative to GSHPs remains a topic worthy of in-depth investigation. In this study, a thermal–hydraulic (TH) coupled finite element model was developed based on a section of the Torino Metro Line in Italy to analyze the differences in and influencing factors of heat transfer performance between energy tunnels and GSHPs. The model was validated by comparing the outlet temperature curves under both winter and summer loading conditions. Based on this validated model, a parametric analysis was conducted to examine the effects of the tunnel air velocity, heat carrier fluid velocity, and fluid type. The results indicate that, under identical environmental conditions, energy tunnels exhibit higher heat exchange efficiency than conventional GSHP systems and are less sensitive to external factors such as fluid velocity. Furthermore, a comparison of different heat carrier fluids, including alcohol-based fluids, refrigerants, and water, revealed that the fluid type significantly affects thermal performance, with the refrigerant R-134a outperforming ethylene glycol and water in both heating and cooling efficiency. Full article
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20 pages, 3137 KiB  
Article
The Heat Transfer Coefficient During Pool Boiling of Refrigerants in a Compact Heat Exchanger
by Marcin Kruzel, Tadeusz Bohdal, Krzysztof Dutkowski, Krzysztof J. Wołosz and Grzegorz Robakowski
Energies 2025, 18(15), 4030; https://doi.org/10.3390/en18154030 - 29 Jul 2025
Viewed by 211
Abstract
The results of experimental data on the heat transfer coefficient during the boiling of pro-ecological refrigerants in a compact tube-shell heat exchanger are presented. The boiling process occurred in the micro-space of the exchanger shell on the surface of horizontal tubes, which were [...] Read more.
The results of experimental data on the heat transfer coefficient during the boiling of pro-ecological refrigerants in a compact tube-shell heat exchanger are presented. The boiling process occurred in the micro-space of the exchanger shell on the surface of horizontal tubes, which were heated from the inside with warm water. The flow of the refrigerant was gravity-based. The heat exchanger was practically flooded with liquid refrigerant at a saturation temperature (ts), which flowed out after evaporation in a gaseous form. The tests were conducted for four refrigerants: R1234ze, R1234yf, R134a (a high-pressure refrigerant), and HFE7100 (a low-pressure refrigerant). Thermal characteristics describing the heat transfer process throughout the entire compact heat exchanger, specifically for the boiling process itself, were developed. It was found that in the case of micro-space boiling, there is an exponential dependence of the heat transfer coefficient on the heat flux density on the heated surface. Experimental data were compared to experimental and empirical data presented in other studies. Our own empirical models were proposed to determine the heat transfer coefficient for boiling in a mini-space for individual refrigerants. The proposed calculation models were also generalized for various refrigerants by introducing the value of reduced pressure into the calculation relationship. The developed relationship enables the determination of heat transfer coefficient values during boiling in a micro-space on the surface of horizontal tubes for various refrigerants with an accuracy of ±25%. Full article
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21 pages, 3084 KiB  
Article
CFD Analysis of a Falling Film Evaporator Using the Low-GWP Refrigerant R1336mzz(Z) in High-Temperature Heat Pump Applications
by Shehryar Ishaque, Muhammad Saeed, Qazi Shahzad Ali, Naveed Ullah, Jedd C. Junio and Man-Hoe Kim
Processes 2025, 13(8), 2398; https://doi.org/10.3390/pr13082398 - 28 Jul 2025
Viewed by 300
Abstract
High-temperature heat pump systems are essential for industrial processes that usually require high-temperature and high-pressure steam. An efficient design of these systems is critical for minimizing fossil fuel consumption, thereby contributing to a significant reduction in carbon emissions. One of the key components [...] Read more.
High-temperature heat pump systems are essential for industrial processes that usually require high-temperature and high-pressure steam. An efficient design of these systems is critical for minimizing fossil fuel consumption, thereby contributing to a significant reduction in carbon emissions. One of the key components of these systems is the horizontal falling film evaporator, which is commonly employed due to its high thermal efficiency and low refrigerant charge. This study presents a preliminary design of a falling film evaporator to meet the target of the heat duty value of 2.2 MW. The phase-change dynamics inherent to the falling film evaporation process were critically analyzed using ANSYS Fluent (2024 R2). The low-global warming potential refrigerant R1336mzz(Z) was incorporated as a refrigerant on the shell side, while hot water was used in the tubes. The study identified key regions of film flow to maximize vapor production and design optimizations. The discussed performance parameters and operational mechanisms of the evaporator are prevailing features, particularly with the adoption of environmental regulations. Overall, the simulation results offer valuable insights into heat transfer mechanisms and evaporator effectiveness for advancing heat pump technologies in industrial applications. Full article
(This article belongs to the Special Issue Application of Refrigeration and Heat Pump Technology)
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28 pages, 9135 KiB  
Article
Performance Analysis of a Reciprocating Refrigeration Compressor Under Variable Operating Speeds
by Willian T. F. D. da Silva, Vitor M. Braga and Cesar J. Deschamps
Machines 2025, 13(7), 609; https://doi.org/10.3390/machines13070609 - 15 Jul 2025
Viewed by 313
Abstract
Variable-speed reciprocating compressors (VSRCs) have been increasingly used in domestic refrigeration due to their ability to modulate cooling capacity and reduce energy consumption. A detailed understanding of performance-limiting factors such as volumetric and exergetic inefficiencies is essential for optimizing their operation. An experimentally [...] Read more.
Variable-speed reciprocating compressors (VSRCs) have been increasingly used in domestic refrigeration due to their ability to modulate cooling capacity and reduce energy consumption. A detailed understanding of performance-limiting factors such as volumetric and exergetic inefficiencies is essential for optimizing their operation. An experimentally validated simulation model was developed using GT-SUITE to analyze a VSRC operating with R-600a across speeds from 1800 to 6300 rpm. Volumetric inefficiencies were quantified using a stratification methodology, while an exergy-based approach was adopted to assess the main sources of thermodynamic inefficiency in the compressor. Unlike traditional energy analysis, exergy analysis reveals where and why irreversibilities occur, linking them directly to power consumption and providing a framework for optimizing design. Results reveal that neither volumetric nor exergy efficiency varies monotonically with compressor speed. At low speeds, exergetic losses are dominated by the electrical motor (up to 19% of input power) and heat transfer (up to 13.5%). Conversely, at high speeds, irreversibilities from fluid dynamics become critical, with losses from discharge valve throttling reaching 5.8% and bearing friction increasing to 6.5%. Additionally, key volumetric inefficiencies arise from piston–cylinder leakage, which causes up to a 4.5% loss at low speeds, and discharge valve backflow, causing over a 5% loss at certain resonant speeds. The results reveal complex speed-dependent interactions between dynamic and thermodynamic loss mechanisms in VSRCs. The integrated modeling approach offers a robust framework for diagnosing inefficiencies and supports the development of more energy-efficient compressor designs. Full article
(This article belongs to the Special Issue Theoretical and Experimental Study on Compressor Performance)
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14 pages, 2432 KiB  
Article
Charge Reduction and Performance Analysis of a Heat Pump Water Heater Using R290 as a Refrigerant—A Field Study
by Ahmed Elatar, Joseph Rendall, Jian Sun, Jamieson Brechtl and Kashif Nawaz
Energies 2025, 18(14), 3661; https://doi.org/10.3390/en18143661 - 10 Jul 2025
Viewed by 433
Abstract
Heat pump water heaters (HPWHs) are a proven technology for water heating that has been commercialized. The adoption of HPWHs for domestic and commercial water heating is growing rapidly because of their superior performance compared with alternative water heating methods. Whereas most existing [...] Read more.
Heat pump water heaters (HPWHs) are a proven technology for water heating that has been commercialized. The adoption of HPWHs for domestic and commercial water heating is growing rapidly because of their superior performance compared with alternative water heating methods. Whereas most existing systems use R-134a as a working refrigerant, R290 has gained major attention owing to its superior thermodynamic properties. The goal of the current study is to assess the performance of residential HPWH with R290 as a direct refrigerant replacement for R134a. Two units of a 50 gal HPWH were used in this experimental study. A baseline unit contained R134a refrigerant, and a prototype unit contained R290 refrigerant. The prototype unit was developed through the modification of a commercially available HPWH unit to achieve a low charge of R290 refrigerant. Another major modification was the replacement of the baseline compressor with a compressor designed for R290. Tests were conducted in a field environment (a research and demonstration house) using programmed drawn profiles daily. The prototype that reduced the charge by 43–47% provided displayed performance comparable to the baseline unit regarding first-hour rating (FHR) and the uniform energy factor (UEF). Full article
(This article belongs to the Special Issue Heat Transfer and Fluid Flows for Industry Applications)
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21 pages, 1468 KiB  
Article
Multi-Objective Energy-Saving Optimization and Analysis of a Combined Cooling, Heating, and Power (CCHP) System Driven by Geothermal Energy and LNG Cold Energy
by Xianfeng Gong and Jie Liu
Processes 2025, 13(7), 2135; https://doi.org/10.3390/pr13072135 - 4 Jul 2025
Viewed by 327
Abstract
In this paper, a new type of cogeneration system using LNG cold energy as a cooling source and geothermal energy as a heat source is designed and studied from the perspective of LNG cold energy gradient utilization. The system integrates power generation, cold [...] Read more.
In this paper, a new type of cogeneration system using LNG cold energy as a cooling source and geothermal energy as a heat source is designed and studied from the perspective of LNG cold energy gradient utilization. The system integrates power generation, cold storage, and district cooling. In order to provide more detailed information, the proposed system was analyzed in terms of energy, exergy, and economy. The effects of separator pressure, LNG pump outlet pressure, the mass flow rate of n-Pentane in ORC-I, liquefaction temperature of R23 in the cold storage module, and pump 5 outlet pressure in the refrigeration module on the performance of the system were also investigated. Additionally, the particle swarm algorithm (PSO) was used to optimize the CCHP system with multiple objectives to determine the system’s optimal operation. The optimization results show that the system’s thermal efficiency, exergy efficiency, and depreciation payback period are 66.06%, 42.52%, and 4.509 years, respectively. Full article
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11 pages, 831 KiB  
Article
Assessment of Carbon Footprint for Organization in Frozen Processed Seafood Factory and Strategies for Greenhouse Gas Emission Reduction
by Phuanglek Iamchamnan, Somkiat Saithanoo, Thaweesak Putsukee and Sompop Intasuwan
Processes 2025, 13(7), 1990; https://doi.org/10.3390/pr13071990 - 24 Jun 2025
Viewed by 418
Abstract
This study aims to assess the carbon footprint for the organization of frozen processed seafood manufacturing plants and propose sustainable strategies for reducing greenhouse gas emissions. Organizational activity data from 2024 were utilized to evaluate the carbon footprint and develop targeted mitigation measures. [...] Read more.
This study aims to assess the carbon footprint for the organization of frozen processed seafood manufacturing plants and propose sustainable strategies for reducing greenhouse gas emissions. Organizational activity data from 2024 were utilized to evaluate the carbon footprint and develop targeted mitigation measures. The findings indicate that Scope 1 emissions amounted to 12,685 tons of CO2eq, Scope 2 emissions amounted to 15,403 tons of CO2eq, and Scope 3 emissions amounted to 31,564 tons of CO2eq. The total greenhouse gas emissions across all three scopes were 59,652 tons of CO2eq, with additional greenhouse gas emissions recorded at 34,027 tons of CO2eq. Mitigation measures were considered for activities contributing to at least 10% of emissions in each scope. In Scope 1, the use of R507 refrigerant in the production cooling system accounted for 9907 tons of CO2eq, representing 78.10% of emissions. In Scope 2, electricity consumption contributed 15,403 tons of CO2eq, constituting 100% of emissions. In Scope 3, the procurement of surimi (processed fish meat) was responsible for 20,844 tons of CO2eq, accounting for 66.04% of emissions. Based on these findings, key mitigation strategies were proposed. For Scope 1, reducing emissions involves preventive maintenance of cooling systems to prevent leaks, replacing corroded pipelines, installing shut-off valves, and switching to alternative refrigerants with no greenhouse gas emissions. For Scope 2, energy-saving initiatives include promoting electricity conservation within the organization, maintaining equipment for optimal efficiency, installing energy-saving devices such as variable speed drives (VSD), upgrading to high-efficiency motors, and utilizing renewable energy sources like solar power. For Scope 3, emissions can be minimized by sourcing raw materials from suppliers with certified carbon footprint labels, prioritizing purchases from producers committed to carbon reduction, and selecting suppliers closer to manufacturing sites to reduce transportation-related emissions. Implementing these strategies will contribute to sustainable greenhouse gas emission reductions. Full article
(This article belongs to the Special Issue Sustainable Waste Material Recovery Technologies)
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13 pages, 2141 KiB  
Article
Guidelines for Reducing the Greenhouse Gas Emissions of a Frozen Seafood Processing Factory Towards Carbon Neutrality Goals
by Phuanglek Iamchamnan, Somkiat Saithanoo, Thaweesak Putsukee and Sompop Intasuwan
Processes 2025, 13(7), 1989; https://doi.org/10.3390/pr13071989 - 24 Jun 2025
Viewed by 461
Abstract
This research aims to calculate the Carbon Footprint for Organization of a plant manufacturing frozen processed seafood and propose strategies to reduce greenhouse gas (GHG) emissions following the Net-Zero Pathway, using 2024 as the baseline year. The findings indicate that Scope 1 emissions [...] Read more.
This research aims to calculate the Carbon Footprint for Organization of a plant manufacturing frozen processed seafood and propose strategies to reduce greenhouse gas (GHG) emissions following the Net-Zero Pathway, using 2024 as the baseline year. The findings indicate that Scope 1 emissions amounted to 12,685 tons of CO2 eq, Scope 2 emissions totaled 15,403 tons of CO2eq, and Scope 3 emissions reached 31,564 tons of CO2eq, leading to a combined total of 59,652 tons of CO2eq across all scopes, with an additional 34,027 tons of CO2eq from other GHG sources. To achieve net-zero emissions by 2050, annual reductions of 3.46% per category are required. The short-term target for 2028f aims to reduce emissions to 10,929 tons of CO2eq for Scope 1, 13,270 tons of CO2eq for Scope 2, and 27,194 tons of CO2eq for Scope 3, resulting in total emissions of 51,392 tons of CO2eq. The proposed reduction strategies include optimizing Scope 1 emissions by preventing leaks in R507 refrigerant systems, replacing corroded pipelines, installing shut-off valves, and switching to low-GHG refrigerants. For Scope 2, measures focus on reducing electricity consumption through energy conservation initiatives, carrying out regular machinery maintenance, installing Variable Speed Drives (VSDs), upgrading to high-efficiency motors, and integrating renewable energy sources such as solar power. For Scope 3, emissions from raw material procurement can be minimized by sourcing from certified suppliers with established product carbon footprints, prioritizing carbon reduction labeling, and selecting nearby suppliers to reduce transportation-related emissions. These strategies will support the organization in achieving carbon neutrality and progressing toward the net-zero goal. Full article
(This article belongs to the Special Issue Sustainable Waste Material Recovery Technologies)
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24 pages, 9236 KiB  
Article
Evaluating the Thermohydraulic Performance of Microchannel Gas Coolers: A Machine Learning Approach
by Shehryar Ishaque, Naveed Ullah, Sanghun Choi and Man-Hoe Kim
Energies 2025, 18(12), 3007; https://doi.org/10.3390/en18123007 - 6 Jun 2025
Viewed by 368
Abstract
In this study, a numerical model of a microchannel gas cooler was developed using a segment-by-segment approach for thermohydraulic performance evaluation. State-of-the-art heat transfer and pressure drop correlations were used to determine the air and refrigerant side heat transfer coefficients and friction factors. [...] Read more.
In this study, a numerical model of a microchannel gas cooler was developed using a segment-by-segment approach for thermohydraulic performance evaluation. State-of-the-art heat transfer and pressure drop correlations were used to determine the air and refrigerant side heat transfer coefficients and friction factors. The developed model was validated against a wide range of experimental data and was found to accurately predict the gas cooler capacity (Q) and pressure drop (ΔP) within an acceptable margin of error. Furthermore, advanced machine learning algorithms such as extreme gradient boosting (XGB), random forest (RF), support vector regression (SVR), k-nearest neighbors (KNNs), and artificial neural networks (ANNs) were employed to analyze their predictive capability. Over 11,000 data points from the numerical model were used, with 80% of the data for training and 20% for testing. The evaluation metrics, such as the coefficient of determination (R2, 0.99841–0.99836) and mean squared error values (0.09918–0.10639), demonstrated high predictive efficacy and accuracy, with only slight variations among the models. All models accurately predict the Q, with the XGB and ANN models showing superior performance in ΔP prediction. Notably, the ANN model emerges as the most accurate method for refrigerant and air outlet temperatures predictions. These findings highlight the potential of machine learning as a robust tool for optimizing thermal system performance and guiding the design of energy-efficient heat exchange technologies. Full article
(This article belongs to the Special Issue Heat Transfer Analysis: Recent Challenges and Applications)
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17 pages, 4682 KiB  
Article
Fermentation and Functional Properties of Plant-Derived Limosilactobacillus fermentum for Dairy Applications
by Batchimeg Namshir, Gil-Ha Kim, Natsag Lkhagvasuren, Seon-A Jeong, Narangerel Mijid and Woan-Sub Kim
Fermentation 2025, 11(5), 286; https://doi.org/10.3390/fermentation11050286 - 15 May 2025
Viewed by 800
Abstract
Lactic acid bacteria (LAB) isolated from plant sources are gaining increasing attention due to their potential probiotic and postbiotic functionalities. In the present study, Limosilactobacillus fermentum isolated from Prunus padus (bird cherry) was evaluated for its physiological, functional, and technological attributes for application [...] Read more.
Lactic acid bacteria (LAB) isolated from plant sources are gaining increasing attention due to their potential probiotic and postbiotic functionalities. In the present study, Limosilactobacillus fermentum isolated from Prunus padus (bird cherry) was evaluated for its physiological, functional, and technological attributes for application in fermented dairy products. The strain was isolated through anaerobic fermentation and identified using API 50 CHL and 16S rRNA sequencing. Its acid tolerance, antioxidant capacity, antibacterial effects, and hemolytic activity were assessed. The cell-free supernatant (CFS) was evaluated for thermal and pH stability. Fermentation trials were conducted using both mono- and co-culture combinations with the commercial yogurt starter strain YC-380. Physicochemical properties, viable cell counts, and viscosity were monitored throughout fermentation and refrigerated storage. The L. fermentum isolate exhibited strong acid resistance (48.28% viability at pH 2.0), non-hemolytic safety, and notable DPPH radical scavenging activity. Its CFS showed significant antibacterial activity against five Escherichia coli strains, which remained stable after heat treatment. Co-cultivation with YC-380 enhanced fermentation efficiency and improved yogurt viscosity (from 800 to 1200 CP) compared to YC-380 alone. During 24 days of cold storage, co-cultured samples maintained superior pH and microbial stability. Additionally, the moderate acidification profile and near-neutral pH of L. fermentum created favorable conditions for postbiotic compound production. These results indicate that L. fermentum derived from P. padus holds considerable promise as a functional adjunct culture in yogurt production. Its postbiotic potential, technological compatibility, and heat-stable bioactivity suggest valuable applications in the development of safe, stable, and health-promoting fermented dairy products. Full article
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23 pages, 6860 KiB  
Article
Energy and Exergy Analysis of Modified Heat Pump for Simultaneous Production of Cooling and Water Desalination Using Diverse Refrigerants
by A. Pacheco-Reyes, J. C. Jimenez-Garcia, J. Delgado-Gonzaga and W. Rivera
Processes 2025, 13(5), 1510; https://doi.org/10.3390/pr13051510 - 14 May 2025
Viewed by 504
Abstract
More efficient energy conversion systems operating with clean energy sources or utilizing waste heat are crucial to minimizing the negative environmental impact associated with conventional systems. This study presents the energy and exergy analysis of a modified heat pump capable of producing cooling [...] Read more.
More efficient energy conversion systems operating with clean energy sources or utilizing waste heat are crucial to minimizing the negative environmental impact associated with conventional systems. This study presents the energy and exergy analysis of a modified heat pump capable of producing cooling and desalinated water using heat dissipated in the condenser. Six refrigerants were analyzed in the theoretical evaluation of the proposed system. These were selected based on their use in vapor compression systems and their thermodynamic properties. A parametric study considering operating temperatures and relative humidities determined that refrigerant R-123 achieved the greatest benefits in terms of the EER, the GOR, and ηExergy. In contrast, the highest benefits in water desalination were obtained with refrigerant R-410a. For operating conditions of TE = 0 °C, TC = 34 °C, and TCA = 14 °C, the system using refrigerant R-123 achieved an EER, GOR, ηExergy, DW, and IT of 0.82, 2.51, 0.35, 3.46 L/h, and 0.55 kW, respectively. Additionally, the dehumidifier and the evaporator were the components contributing the highest irreversibilities, accounting for approximately 24% and 19.3%, respectively. Full article
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17 pages, 30373 KiB  
Article
Experimental Investigation of Heat Pump Modules Limited to 150 g of Refrigerant R290 and a Dedicated Test Rig
by Stephan Preisinger, Michael Lauermann, Micha Schwarzfurtner, Sebastian Fischer, Stephan Kling, Heinz Moisi and Christoph Reichl
Energies 2025, 18(10), 2455; https://doi.org/10.3390/en18102455 - 10 May 2025
Cited by 1 | Viewed by 411
Abstract
Heat pumps are widely regarded as a key technology for sustainable heating, offering a pathway to significantly reduce fossil fuel dependency and combat the climate crisis. However, replacing individual gas boilers with heat pumps in multi-unit residential buildings remains a substantial challenge despite [...] Read more.
Heat pumps are widely regarded as a key technology for sustainable heating, offering a pathway to significantly reduce fossil fuel dependency and combat the climate crisis. However, replacing individual gas boilers with heat pumps in multi-unit residential buildings remains a substantial challenge despite its immense potential to lower urban greenhouse gas emissions. To address this, the following paper describes the development of a compact, modular heat pump system designed to replace conventional gas boilers, focusing on the building and testing of a prototype for such a modular heat pump system. The prototype supports multiple functionalities, including space heating, cooling, and domestic hot water production. The performance advantages of two different compressor technologies were exploited to optimize the efficiency of the complete system and the pressure lifts associated with applications for heating and domestic hot water production. Thus, measurements were conducted across a range of operating points, comparing different heat pump module types. In the case of the piston compressor module, the Carnot efficiency was in the range of 47.2% to 50.4%. The total isentropic efficiency for floor heating and domestic hot water production was above 0.45 for both piston and rotary compressors. Full article
(This article belongs to the Special Issue Advances in Refrigeration and Heat Pump Technologies)
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17 pages, 3971 KiB  
Article
Condensation Heat Transfer Efficiency Analysis of Horizontal Double-Sided Enhanced Tubes
by Jianghui Zhang, Junjie Wu, He Zhou, Jiaxiang Yu, Bin Zhang, Wei Li and Yan He
Energies 2025, 18(9), 2390; https://doi.org/10.3390/en18092390 - 7 May 2025
Viewed by 533
Abstract
The enhanced tubes in this study, referred to as E1 and E2, represent significant improvements in the design and performance of smooth tubes. By increasing the surface area on their fin side and optimizing the condensation drainage design, the heat transfer capacity of [...] Read more.
The enhanced tubes in this study, referred to as E1 and E2, represent significant improvements in the design and performance of smooth tubes. By increasing the surface area on their fin side and optimizing the condensation drainage design, the heat transfer capacity of the finned tubes has been further enhanced. These modifications will provide superior thermal management performance for condenser tubes in practical applications, facilitating their widespread use across various engineering fields. In this experiment, R134a was used as the working fluid, with a test section length (L) of 248 mm for the experimental tubes E1 and E2. The experiments were conducted at a saturation temperature of 40 °C, where the refrigerant condensed outside the tube while deionized water circulated inside. The results indicated that, at a heat flux density below 94 kW/m2, the condensation heat transfer coefficient of the E1 tube was 2–5% higher than that of the E2 tube, achieving values that were 11.63–14.42 times and 10.94–14.67 times that of smooth tubes of identical dimensions and materials, respectively. At a heat flux density of 94 kW/m2, the heat transfer coefficient of E2 exceeded that of E1, with E1 exhibiting a more pronounced decline. Under constant water velocity, the heat transfer coefficient outside the tube initially decreased and then increased as the heat flux density rose. The corresponding effective heat transfer area of E1 increased, leading to better overall heat transfer performance compared to E2. Full article
(This article belongs to the Topic Advanced Heat and Mass Transfer Technologies)
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29 pages, 8244 KiB  
Article
Enhanced Passive Thermal Management for Electric Vehicle Batteries Using a 3D Pulsating Heat Pipe
by Luca Cattani, Federico Sacchelli and Fabio Bozzoli
Energies 2025, 18(9), 2306; https://doi.org/10.3390/en18092306 - 30 Apr 2025
Viewed by 482
Abstract
This study experimentally analyzes the performance of a passive thermal management system using a three-dimensional (3D) pulsating heat pipe (PHP) designed for pouch cell batteries in electric vehicles. The term “3D” refers to the complex spatial arrangement of the PHP, which features multiple [...] Read more.
This study experimentally analyzes the performance of a passive thermal management system using a three-dimensional (3D) pulsating heat pipe (PHP) designed for pouch cell batteries in electric vehicles. The term “3D” refers to the complex spatial arrangement of the PHP, which features multiple interconnected loops arranged in three dimensions to maximize heat dissipation efficiency and improve temperature uniformity around the battery pack. Lithium-ion pouch cells are increasingly favored for compact and lightweight battery packs but managing their heat generation is crucial to maintaining efficiency and preventing failure. This research investigates the operational parameters of a 3D PHP by testing two working fluids (R134a and Opteon-SF33), three filling ratios (30%, 50%, and 80%), and various condenser conditions (natural and forced convection at 5 °C, 20 °C, and 35 °C). The effectiveness of the PHP was tested using simulated battery discharge cycles, with power inputs ranging from 5 to 200 W. The results show that the 3D PHP significantly improves battery thermal management. Additionally, Opteon-SF33, an environmentally friendly refrigerant, offers excellent heat transfer properties, making 3D PHP with this fluid a promising passive cooling solution for electric vehicle batteries. Full article
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42 pages, 4293 KiB  
Article
Optimizing Hydrogen Liquefaction Efficiency Through Waste Heat Recovery: A Comparative Study of Three Process Configurations
by Seyed Masoud Banijamali, Adrian Ilinca, Ali Alizadeh Afrouzi and Daniel R. Rousse
Processes 2025, 13(5), 1349; https://doi.org/10.3390/pr13051349 - 28 Apr 2025
Viewed by 709
Abstract
Hydrogen (H2) liquefaction is an energy-intensive process, and improving its efficiency is critical for large-scale deployment in H2 infrastructure. Industrial waste heat recovery contributes to energy savings and environmental improvements in liquid H2 processes. This study proposes a comparative [...] Read more.
Hydrogen (H2) liquefaction is an energy-intensive process, and improving its efficiency is critical for large-scale deployment in H2 infrastructure. Industrial waste heat recovery contributes to energy savings and environmental improvements in liquid H2 processes. This study proposes a comparative framework for industrial waste heat recovery in H2 liquefaction systems by examining three recovery cycles, including an ammonia–water absorption refrigeration (ABR) unit, a diffusion absorption refrigeration (DAR) process, and a combined organic Rankine/Kalina plant. All scenarios incorporate 2 MW of industrial waste heat to improve precooling and reduce the external power demand. The simulations were conducted using Aspen HYSYS (V10) in combination with an m-file code in MATLAB (R2022b) programming to model each configuration under consistent operating conditions. Detailed energy and exergy analyses are performed to assess performance. Among the three scenarios, the ORC/Kalina-based system achieves the lowest specific power consumption (4.306 kWh/kg LH2) and the highest exergy efficiency in the precooling unit (70.84%), making it the most energy-efficient solution. Although the DAR-based system shows slightly lower performance, the ABR-based system achieves the highest exergy efficiency of 52.47%, despite its reduced energy efficiency. By comparing three innovative configurations using the same industrial waste heat input, this work provides a valuable tool for selecting the most suitable design based on either energy performance or thermodynamic efficiency. The proposed methodology can serve as a foundation for future system optimization and scale-up. Full article
(This article belongs to the Special Issue Insights into Hydrogen Production Using Solar Energy)
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