Search Results (11)

Efficient production scheduling is a key challenge in industrial operations and continues to attract significant interest within the field of operations research. This paper investigates a range of methodological approaches designed to solve the permutation flow shop scheduling problem (PFSP) with sequence-dependent setup times (SDST). The main objective is to minimize the total weighted flow time (TWFT) while ensuring a no-wait production environment. The proposed solution strategy is based on using algorithms with a mixed integer linear programming (MILP) formulation, heuristics, and their combination. The heuristics utilized in this paper include an advanced greedy randomized adaptive search procedure (GRASP) based on a priority rule and Hybrid-GRASP-NEH (HGRASP), where Nawaz-Enscore-Ham (NEH) takes place to initiate solutions, based on iterative global and local search methods to refine exploration capabilities and improve solution quality. These approaches were validated using a comprehensive set of experiments across diverse instance sizes that proved the efficiency of HGRASP, with the results showing a high-performance level that closely matched that of the exact MILP approach. Statistical analysis via the Friedman test (χ² = 46.75, p = 7.04 × 10⁻¹¹) confirmed significant performance differences among MILP, GRASP, and HGRASP. While MILP guarantees theoretical optimality, its practical effectiveness was limited by imposed computational time constraints, and HGRASP consistently achieved near-optimal solutions with superior computational efficiency, as demonstrated across diverse instance sizes. Full article

Distributed permutation flowshop scheduling is an NP-hard problem that has become a hot research topic in the fields of optimization and manufacturing in recent years. Multimodal optimization finds multiple global and local optimal solutions of a function. This study proposes a harmony search algorithm with iterative optimization operators to solve the NP-hard problem for multimodal optimization with the objective of makespan minimization. First, the initial solution set is constructed by using a distributed NEH operator. Second, after generating new candidate solutions, efficient iterative optimization operations are applied to optimize these solutions, and the worst solutions in the harmony memory (HM) are replaced. Finally, the solutions that satisfy multimodal optimization of the harmony memory are obtained when the stopping condition of the algorithm is met. The constructed algorithm is compared with three meta-heuristics: the iterative greedy meta-heuristic algorithm with a bounded search strategy, the improved Jaya algorithm, and the novel evolutionary algorithm, on 600 newly generated datasets. The results show that the proposed method outperforms the three compared algorithms and is applicable to solving distributed permutation flowshop scheduling problems in practice. Full article

In this study, the ordered flow shop scheduling problem, which is in the class of NP-hard optimization problems, is considered. This problem is used especially to increase the efficiency and prevent delays in the production process. The problem was first identified in the literature during the 1970s. The main objective of this study is to develop an efficient and fast method to overcome the complexity of this problem. For this purpose, the ordered flow shop scheduling problem is explained in detail and a robust meta-heuristic method is proposed. First of all, a genetic algorithm is developed by considering Smith’s convexity criterion. While performing operations such as crossover and mutation in the genetic algorithm, the pyramid structure is integrated to ensure that the solution has certain symmetry. The developed method is compared with other methods, such as the Nawaz–Enscore–Ham (NEH), pair insert, and iterated local search (ILS) methods. In order to increase the reliability of the results, the Pyramid Structure Adapted Tabu Search (PSA-TS) algorithm is also developed. The results are validated by statistical analysis using the Wilcoxon signed-rank test and Friedman test. The proposed genetic algorithm outperforms the methods with which it is compared. To the best of the authors’ knowledge, there is no other method in the literature that preserves the pyramid structure in the ordered flow shop scheduling problem. Therefore, this study is expected to make a significant contribution to the literature in this respect. Full article

A well-planned schedule is essential to any organization’s growth. Thus, it is important for the literature to cover a more comprehensive range of scheduling problems. In this paper, energy-efficient hybrid flow shop (EEHFS) scheduling problems are considered. Researchers have developed several techniques to deal with EEHFS scheduling problems. Also, researchers have recently proposed several metaheuristics. Honey Badger Algorithm (HBA) is one of the most recent algorithms proposed to solve various optimization problems. The objective of the present work is to solve EEHFS scheduling problems using the Hybrid Honey Badger Algorithm (HHBA) to reduce the makespan (Cmax) and total energy cost (TEC). In the HHBA, a constructive heuristic known as the NEH heuristic was incorporated with the Honey Badger Algorithm. The suggested algorithm’s performance was verified using an actual industrial scheduling problem. The company’s results are compared with those of the HHBA. The HHBA could potentially result in an 8% decrease in total energy cost. Then, the proposed algorithm was applied to solve 54 random benchmark problems. The results of the proposed HHBA were compared with the FIFO dispatching rule, the NEH heuristic, and other metaheuristics such as the simulated annealing (SA) algorithm, the genetic algorithm (GA), the particle swarm optimization (PSO) algorithm, Honey Badger Algorithm, and the Ant Colony Optimization (ACO) algorithms addressed in the literature. Average percentage deviation (APD) was the performance measure used to compare different algorithms. The APD of the proposed HHBA was zero. This indicates that the proposed HHBA is more effective in solving EEHFS scheduling problems. Full article

In the last decades, the availability constraint as well as learning and deteriorating effects were introduced into the production scheduling theory to simulate real-world case studies and to overcome the limitation of the classical models. To the best of our knowledge, this paper is the first in the literature to address the permutation flowshop scheduling problem (PFSP) with flexible maintenance under learning and deterioration effects to minimize the makespan. Firstly, we address the PFSP with flexible maintenance and learning effects. Then, the deteriorating effect is also considered. Adaptive artificial bee colony algorithms (ABC) enhanced with Q-learning are proposed, in which the Nawaz–Enscore–Ham (NEH) heuristic and modified NEH heuristics are hybridized with a maintenance insertion heuristic to construct potential integrated initial solutions. Furthermore, a Q-learning (QL)-based neighborhood selection is applied in the employed bees phase to improve the quality of the search space solutions. Computational experiments performed on Taillard’s well-known benchmarks, augmented with both prognostic and health management (PHM) and maintenance data, demonstrate the effectiveness of the proposed QL-driven ABC algorithms. Full article

In this paper, we address the permutation flow shop scheduling problem with sequence-dependent and non-anticipatory setup times. These setups are performed or supervised by multiple servers, which are renewable secondary resources (typically human resources). Despite the real applications of this kind of human supervision and the growing attention paid in the scheduling literature, we are not aware of any previous study on the problem under consideration. To cover this gap, we start theoretically addressing the problem by: proposing three mixed-integer linear programming models to find optimal solutions in the problem; and proposing different decoding procedures to code solutions in approximated procedures. After that, the best decoding procedure is used to propose a new mechanism that generates 896 different dispatching rules, combining different measures, indicators, and sorting criteria. All these dispatching rules are embedded in the traditional NEH algorithm. Finally, an iterated greedy algorithm is proposed to find near-optimal solutions. By doing so, we provide academics and practitioners with efficient methods that can be used to obtain exact solutions of the problem; applied to quickly schedule jobs and react under changes; used for initialisation or embedded in more advanced algorithms; and/or easily updated and implemented in real manufacturing scenarios. Full article

When no-wait constraint holds in job shops, a job has to be processed with no waiting time from the first to the last operation, and the start time of a job is greatly restricted. Using key elements of the iterated greedy algorithm, this paper proposes a population-based iterated greedy (PBIG) algorithm for finding high-quality schedules in no-wait job shops. Firstly, the Nawaz–Enscore–Ham (NEH) heuristic used for flow shop is extended in no-wait job shops, and an initialization scheme based on the NEH heuristic is developed to generate start solutions with a certain quality and diversity. Secondly, the iterated greedy procedure is introduced based on the destruction and construction perturbator and the insert-based local search. Furthermore, a population-based co-evolutionary scheme is presented by imposing the iterated greedy procedure in parallel and hybridizing both the left timetabling and inverse left timetabling methods. Computational results based on well-known benchmark instances show that the proposed algorithm outperforms two existing metaheuristics by a significant margin. Full article

Since its creation by Nawaz, Enscore, and Ham in 1983, NEH remains the best heuristic method to solve flowshop scheduling problems. In the large body of literature dealing with the application of this heuristic, it can be clearly noted that results differ from one paper to another. In this paper, two methods are proposed to improve the original NEH, based on the two points in the method where choices must be made, in case of equivalence between two job orders or partial sequences. When an equality occurs in a sorting method, two results are equivalent, but can lead to different final results. In order to propose the first improvement to NEH, the factorial basis decomposition method is introduced, which makes a number computationally correspond to a permutation. This method is very helpful for the first improvement, and allows testing of all the sequencing possibilities for problems counting up to 50 jobs. The second improvement is located where NEH keeps the best partial sequence. Similarly, a list of equivalent partial sequences is kept, rather than only one, to provide the global method a chance of better performance. The results obtained with the successive use of the two methods of improvement present an average improvement of 19% over the already effective results of the original NEH method. Full article

The permutation flow shop scheduling problem (PFSP) is a renowned problem in the scheduling research community. It is an NP-hard combinatorial optimization problem that has useful real-world applications. In this problem, finding a useful algorithm to handle the massive amounts of jobs required to retrieve an actionable permutation order in a reasonable amount of time is important. The recently developed crow search algorithm (CSA) is a novel swarm-based metaheuristic algorithm originally proposed to solve mathematical optimization problems. In this paper, a hybrid CSA (HCSA) is proposed to minimize the makespans of PFSPs. First, to make the CSA suitable for solving the PFSP, the smallest position value rule is applied to convert continuous numbers into job sequences. Then, the HCSA uses a Nawaz–Enscore–Ham (NEH) technique to create a population with the required levels of quality and diversity. We apply a local search to enhance the quality of the solutions and avoid premature convergence; simulated annealing enhances the local search of a method based on a variable neighborhood search. Computational tests are used to evaluate the algorithm using PFSP benchmarks with job sizes between 20 and 500. The tests indicate that the performance of the proposed HCSA is significantly superior to that of other algorithms. Full article

The number of just-in-time jobs maximization in a permutation flow shop scheduling problem is considered. A mixed integer linear programming model to represent the problem as well as solution approaches based on enumeration and constructive heuristics were proposed and computationally implemented. Instances with up to 10 jobs and five machines are solved by the mathematical model in an acceptable running time (3.3 min on average) while the enumeration method consumes, on average, 1.5 s. The 10 constructive heuristics proposed show they are practical especially for large-scale instances (up to 100 jobs and 20 machines), with very good-quality results and efficient running times. The best two heuristics obtain near-optimal solutions, with only 0.6% and 0.8% average relative deviations. They prove to be better than adaptations of the NEH heuristic (well-known for providing very good solutions for makespan minimization in flow shop) for the considered problem. Full article

The no-wait flow shop is a flowshop in which the scheduling of jobs is continuous and simultaneous through all machines without waiting for any consecutive machines. The scheduling of a no-wait flow shop requires finding an appropriate sequence of jobs for scheduling, which in turn reduces total processing time. The classical brute force method for finding the probabilities of scheduling for improving the utilization of resources may become trapped in local optima, and this problem can hence be observed as a typical NP-hard combinatorial optimization problem that requires finding a near optimal solution with heuristic and metaheuristic techniques. This paper proposes an effective hybrid Particle Swarm Optimization (PSO) metaheuristic algorithm for solving no-wait flow shop scheduling problems with the objective of minimizing the total flow time of jobs. This Proposed Hybrid Particle Swarm Optimization (PHPSO) algorithm presents a solution by the random key representation rule for converting the continuous position information values of particles to a discrete job permutation. The proposed algorithm initializes population efficiently with the Nawaz-Enscore-Ham (NEH) heuristic technique and uses an evolutionary search guided by the mechanism of PSO, as well as simulated annealing based on a local neighborhood search to avoid getting stuck in local optima and to provide the appropriate balance of global exploration and local exploitation. Extensive computational experiments are carried out based on Taillard’s benchmark suite. Computational results and comparisons with existing metaheuristics show that the PHPSO algorithm outperforms the existing methods in terms of quality search and robustness for the problem considered. The improvement in solution quality is confirmed by statistical tests of significance. Full article